HySecurity HydraSwing 40 Programming And Operations Manual
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HySecurity HydraSwing 40 Programming And Operations Manual

With hysecurity smart touch controller mx3636-01 revision c
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See also: Instruction and Installation Manual
HydraSwing
™
HydraSwing 40, 40F, 40 Twin, 40F Twin, 80F and 150
Programming & Operations Manual
with
HySecurity Smart Touch Controller
MX3636-01 Revision C
This document provides Important Safety Information, specifications, and references along with
an overview of programming user and installer menu options, designing vehicle loop layouts,
troubleshooting, and maintaining the gate operator.

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Summary of Contents for HySecurity HydraSwing 40

  • Page 1 HydraSwing ™ HydraSwing 40, 40F, 40 Twin, 40F Twin, 80F and 150 Programming & Operations Manual with HySecurity Smart Touch Controller MX3636-01 Revision C This document provides Important Safety Information, specifications, and references along with an overview of programming user and installer menu options, designing vehicle loop layouts,...
  • Page 2 Table 2: HySecurity Gate Operators maintaining Object Detection Table 2 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity strongly recommends that you assess every site for entrapment zones and provide the necessary protection to guard against entrapment.

  • Page 3: External Entrapment Protection Sensors Monitored By Hysecurity Gate Operators

    External Entrapment Protection Sensors monitored by HySecurity Gate Operators Any external entrapment protection sensor may be monitored by HySecurity gate operators, provided the following requirements are met: • Sensor is marked as certified to UL 325 Standard of Safety by a Nationally Recognized Test laboratory, such as UL or ETL.

  • Page 4: Hydraswing Components

    Bearing (2x) Base of cylinder Cylinder Chassis with Brake valves mounting holes Rod end Brake manifold (clevis end) assembly Manual release Hoses with Quick Disconnects HydraSwing 40, 40F and 40 Twin MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 5: Hydrasupply Components

    Reset button (external) Control box       Pump pack assembly Variable Speed Drive Hand pump location Earth ground (Hand pump location in cabinet not shown) Grade level Conduit Ground rod www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C...
  • Page 6 OmpOnentS Inherent Entrapment Sensor (IES) Pressure relief valve Filler plug Reservoir Vent plug Breather cap Pressure gauge Open valve Solenoid Quick Disconnects MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 7: Table Of Contents

    Contents HySecurity Gate Operators: UL 325 – 2016 ........................ii Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors ......ii Table 2: HySecurity Gate Operators maintaining Object Detection ................ii External Entrapment Protection Sensors monitored by HySecurity Gate Operators ..........iii HydraSwing Components ..............................
  • Page 8 Stop the Status Display Scrolling ..........................42 Change the Contrast on 7 Segment Displays ......................43 Display Power Saving Mode ............................43 Check the Software Version ............................43 Check Time and Date ..............................43 viii MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 9 Check the Version of Software ............................77 Install Hy5B Vehicle Detectors ............................78 Installing Standard 11-Pin Box Type Vehicle Detectors ....................80 Loop Layouts: Single Lane, Bi- or Single-Directional .....................81 Loop Layouts: Two Lane, Bi-Directional .........................82 www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C...
  • Page 10 Hydraulic System Maintenance ............................105 Brake Valve Adjustments ............................106 Pressure Relief Valve Adjustments ...........................107 Open Valve ................................107 HydraSwing Hydraulic Cylinder Maintenance ......................107 HydraSwing Operator Maintenance Schedule ......................108 HydraSupply Maintenance Schedule ...........................109 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 11 Smart Touch: Photo Eye / Reflecti-Guard (RG-R) ......................118 Smart Touch: Wireless Edge, Wireless Gate Link ......................119 Smart Touch: Wired Edge with GEM-104 & Photo Eye ....................120 Smart Touch: WireLess Edge Gate Link & Photo Eye ....................121 WARRANTY ..................................123 Specifications ................................124 www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C...
  • Page 12 Page intentionally left blank MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 13: Welcome To Hysecurity

    Our commitment to quality and innovation will become evident as the features and performance of the expertly engineered and manufactured HydraSwing gate operator become familiar to you. Thank you for the confidence you’ve shown in becoming part of the HySecurity family and in choosing a premium, industry- leading product.

  • Page 14: Contact Information

    Ontact nfOrmatiOn Qualified HySecurity distributors are experienced and trained to assist in resolving any problems. For the name of a qualified distributor near you, call HySecurity at 800-321-9947. Before contacting your distributor or HySecurity Technical Support, obtain the serial number of your operator.

  • Page 15: Important Safety Information

    Important Safety Information found in the HySecurity product manuals and review all the literature that accompanies the product. It is important that only qualified installers handle the installation of the HySecurity equipment and gate operator. A “qualified” installer has one of the following: •...

  • Page 16: Safety - Additional Installer Responsibility

    • Make sure all exposed pinch points are eliminated or any exposed pinch points, rollers and wheels are guarded. • External entrapment protection sensors must be used wherever the risk of entrapment exists. SAVE THESE INSTRUCTIONS MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 17: Safety - Additional Installer's Responsibility, Continued

    NOTE: Gate operator instructions must be given to the owner per UL 325 Standard of Safety. • Take photographs of the completed installation site and save it in your business files. SAVE THESE INSTRUCTIONS www.hysecurity.com © 2017 Safety MX3636-01 Rev. C...

  • Page 18: Safety - Owner/User Responsibility

    Be aware of the international, federal, and local codes in your area and how best to handle hazardous waste materials. The pump pack fluid, found in all hydraulic HySecurity operators, can be recycled. Gear oil, found in HySecurity electromechanical gate operators, can also be recycled. If the fluids are mixed or contaminated with any solvents or other chemicals, they become hazardous waste.

  • Page 19: Identifying Gate Operator Category And Usage Class

    Class IV: Intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations, NOT servicing the general public, in which unauthorized access is prevented via supervision by security personnel. SAVE THESE INSTRUCTIONS www.hysecurity.com © 2017 Safety MX3636-01 Rev. C...

  • Page 20: Breather Cap Installation And Grounding

         Ground lug Refer to the Power section for more information about the earth ground. Consult local codes for proper connection and depth of ground rod. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 21: Emergency Stop Button

    To move the gate manually, turn OFF the power switch on the control box in the HydraSupply cabinet, and then simply push the release lever, as shown in the illustration. HydraSwing 40, 40F, and 40 & 40F Twin Manual Release...

  • Page 22: Hand Pump: Manual Release

    2. The gate will maintain its position whenever you stop pumping. 3. Continue pumping until the gate reaches the full closed position. HydraSwing 80F and 150 HydraSwing 40, 40F and Twin 40 & 40F MX3636-01 Rev. C HydraSwing Programming & Operations ©...

  • Page 23: Wind Load Considerations

    A solid gate, under certain wind load conditions, may cause damage to the gate operator and is not covered by the HySecurity Warranty. •...

  • Page 24: Safety Notices

    Obey all safety messages that follow these symbols to avoid possible injury or death. Ground Entrapment Possible Electrical Phase - Danger - Attention Symbol Keep Away Zone Pinch Point Symbol - Take Note - MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 25: Power

    Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground. HySecurity recommends grounding the operator with a separate earth ground rod (or a similar device in the case of crash products) to shield the operator against electromagnetism and other electrical signals that may cause, erratic operation with, or damage to, the Smart Touch Controller and other electrical parts.

  • Page 26: Gate Site Considerations

    OnSideratiOnS HySecurity gate operators are intended for permanent installation. Make sure you prepare the site with the following considerations: WARNING Each gate operator is built to run on a specific line power voltage and phase. Failure to ensure the source voltage (phase and frequency match what is specified for the equipment), may result is severe damage to the equipment.

  • Page 27: Turning The Power Switch On

    DO NOT USE PHOTO EYE OPEN DIRECTION DO NOT USE STATUS PHOTO EYE Ground CLOSE DIRECTION DO NOT USE CHARGER AC LOSS HySecurity LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS OPEN...

  • Page 28: Wiring Diagram: Hydraswing/Hydrasupply

    VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP/BUZZER WIEGAND FREE INSIDE OUTSIDE SHADOW EXIT OBSTR OBSTR RESET MOTOR USER 1 USER 2 RS232 DISPLAY USER 3 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 29: Wire Sizing And Runs

    7.0 miles (11 km) 20 ga 3.5 miles (5.6 km) 22 ga 2.7 miles (4.3 km) 24 ga 2.0 miles (3.2 km) 26 ga 1.0 mile (1.6 km) 28 ga 3700 feet (1.1 km) www.hysecurity.com © 2017 Power MX3636-01 Rev. C...

  • Page 30: Performance Of Operators On 1 And 3 Phase 50/60Hz

    2530 (771m) 6990 (2130m) 8470 (2582m) Performance of Operators on 1 and 3 Phase 50/60Hz A HySecurity Variable Speed Drive (VFD) operators can operate on a wide variety of incoming power. • 50Hz/60Hz operation with no changes or reconnection •...
  • Page 31 HydraSwing operators are NOT field re-configurable between 208/230VAC and 460VAC power. The VFD Motor Controller in a 208/230VAC unit must be replaced with a VFD Motor Controller manufactured for the higher (460VAC) voltage input. www.hysecurity.com © 2017 Power MX3636-01 Rev. C...

  • Page 32: Ups Backup Power Options

    DC Power Supply Cabinet. System features are covered in the DC Power Supply with HyCharger DC supplement shipped with the product and available online at Posts Conduit www.hysecurity.com. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 33: Ac Power Supply With Hyinverter Ac

    When the local AC power fails, the UPS back up system continues to move the gate. System features are covered in the HyInverterAC Installation and Reference Manual shipped with the product and available online at www.hysecurity.com. NOTICE: The AC Power Supply with HyInverter AC option is intended for single phase (1 hp) gate operators and single phase (2 hp) gate operators that use Variable Speed Drives (VFD).
  • Page 34 Page intentionally left blank MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 35: Initial Setup

    If OP is assigned “E” for extended, and the gate swings out, swap position of the hydraulic hoses. OP R (RETRACTED) Swap hoses if motor engages and gate OPEN POSITION moves in the wrong direction www.hysecurity.com © 2017 Initial Setup MX3636-01 Rev. C...

  • Page 36: Setting The Close & Open Limits

    Press Stop twice to preserve the open stop location in memory. The buzzer chirps twice and the full open stop setting is retained in memory. To reset the close and open limits, refer to page 54. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 37: Adjusting The Pressure Relief Valve

    Motor hp Maximum PSI HydraSwing 150 2 hp 1000 psi HydraSwing 80F 2 hp 1000 psi HydraSwing 40 and 40 Twin 0.8 and 1.6 2 hp 1200 psi HydraSwing 40F 2 hp 1200 psi CAUTION Never exceed the maximum psi setting.

  • Page 38: The Inherent Entrapment Sensor (Ies)

    The IES on HySecurity hydraulic operators is a primary entrapment device that is required by UL 325 as a type “A” detection device. It is tripped through software programming OR hydraulic pressure settings. It does not function solely on its own accord and must be connected to the Smart Touch Controller. The sensitivity and response of the IES when tripped is factory set, but can be adjusted through the Installer Menu items: •...

  • Page 39: Inherent Entrapment Sensor - (Ies)

    In the HydraSwing™, a communication protocol allows the Smart Touch Controller to constantly monitor the Variable Frequency Drive (VFD) and record events in the STC history log. The history log is easily accessible using the HySecurity S.T.A.R.T. program and a PC ...

  • Page 40: Emergency Fast Operate (Efo)

    DO NOT USE PHOTO EYE OPEN DIRECTION DO NOT USE STATUS PHOTO EYE CLOSE DIRECTION DO NOT USE CHARGER AC LOSS HySecurity Power Module LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS...

  • Page 41: Entrapment Protection

    UL 325 - 2016 manufacturing dates. Build Year (BY) is a factory-setting. Build Year 2 (BY 2) is the default for all HySecurity gate operators indicating a manufacturing date of 2016 in the serial number. Replacement controller boards for existing sites allow for a Build Year setting of 1 (BY 1, pre-2016).

  • Page 42: Inherent Entrapment Sensor System - Hydraulic Operators (Ies)

    The IES on HySecurity gate operators is an entrapment sensor that is required by UL 325 as a Type “A” detection sensor. It is tripped through software programming OR hydraulic pressure settings. It does not function solely on its own accord and must be connected to the Smart Touch Controller. The sensitivity and response of the IES when tripped is factory set, but can be adjusted through the Installer Menu items: •...

  • Page 43: How Software Handles Monitoring External Entrapment Protection Sensors

    NOTE: All HySecurity gate operators, indicating a manufacturing date of 2016 in the serial number, will have the Build Year set to 2. A Build Year of 2 (BY 2) indicates that your gate operator is prepared to monitor for external entrapment protection sensors. The Build Year setting appears in the system scroll on the gate operator display.

  • Page 44: Entrapment Protection

    NOTE: When installing wired edge sensors, the WIRED EDGE must be connected to an interface module that produces an NC output. Refer to Wiring HySecurity Sensors: Smart Touch on page 111. However, wireless edge sensors, require no interface module. Wireless edge sensors need the wireless gate links which include a transmitter and receiver.

  • Page 45: Table 4: Installer Menu Settings For Sensor Inputs

    ● HydraLift NOTE: HySecurity does not update software for SlideWinder models. For information regarding HySecurity gate operators not shown in the table above, refer to Table 2: HySecurity Gate Operators maintaining Object Detection on page ii. www.hysecurity.com © 2017 Entrapment Protection...

  • Page 46: Supply Power To The Sensors

    All external entrapment protection sensors must be wired to the SENSOR COM terminal for monitoring purposes. Review sensor wiring diagrams found in Wiring HySecurity Sensors: Smart Touch on page 111. Until the gate operator receives a command to run (open or close command), the sensors are not receiving power.

  • Page 47: C Ontrol P Anel O Verview

    OPEN DIRECTION Hy8Relay option provides eight DO NOT USE STATUS PHOTO EYE CLOSE DIRECTION additional user relays. DO NOT USE CHARGER AC LOSS HySecurity LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS...

  • Page 48: Stc Board, Power Supply Board And Display

    SENSOR 2 SENSOR 2 CLOSE DIRECTION OPEN DIRECTION OPEN DIRECTION DO NOT USE DO NOT USE DO NOT USE CHARGER AC LOSS HySecurity PHOTO EYE PHOTO EYE SENSOR 3 LOCK INTERLOCK MX000585 CLOSE DIRECTION VERSION EMERG CLOSE FIRE DEPT OPEN...

  • Page 49: Display & Menu Options

    32 character display (OLED). RS-232 and RS-485 ports provide connections for external communication. A real time clock and an EEPROM logs events. HYSECURITY GATE STOPPED The STC display and keypad provide access to the operator’s sophisticated software and functionality.

  • Page 50: Initial Setup

    Once you have completed the installation of the HySecurity operator and attached the wired accessories, you’re ready to program the operator. Two different approaches exist: • Connect a laptop computer to the serial RS-232 connector and set the operator menu configurations via the S.T.A.R.T.

  • Page 51: Initial Setup Using S.t.a.r.t

    Initial Setup Using S.T.A.R.T. With the S.T.A.R.T. application (available online after registering at HySecurity) uploaded to your PC laptop, you can choose to set site menu configurations from the comfort of your office. Then, simply bring your PC laptop to the gate operator site, connect to the gate operator using an RS-232 to serial download cable and USB adapter, and download the configured menu settings file from your laptop to the specified gate operator.

  • Page 52: Menu Mode And The Stc Keypad

    Press the Menu button Press Select. Continue pressing Next to view all Blinking characters Advance - press Next twice. Two left characters blink. selections. become static. Previous - press Previous MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 53: Run Mode And The Stc Keypad

    Pressing Reset clears alerts or faults and returns to Run Mode. 32-character display NOTE: Press Reset at identifies operator any Run mode status status. HYSECURITY HYSECURITY HYSECURITY GATE OPEN GATE CLOSED GATE STOPPED display to view the software version. For example: h4.55...

  • Page 54: Stop The Status Display Scrolling

    0 = Model type unknown Identifies the HydraSwing model. 1 = HydraSwing 150 2 = HydraSwing 80F 3 = HydraSwing 40 and 40 Twin 4 = HydraSwing 40F Open Position (OP) R = Retracted and E = Extended Indicates position of cylinder when the gate is fully open.

  • Page 55: Change The Contrast On 7 Segment Displays

    The LED on the keypad appears blue to indicate Menu Mode. Use the navigational buttons, Select, Next, and Previous to change or view the menu functions. Refer to the chart, Smart Touch Controller: Menu Mode Navigation Buttons on page 40. www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C...
  • Page 56 UC 4 if sensor inputs set to 1 “NOT USED”.* Buzzer beeps when gate starts to move and continues throughout gate travel. NOTE: * Gate operators or replacement boards manufactured in 2016 or later. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 57 PC laptop loaded 1 to record all operator open and close events, in with HySecurity free addition to the normal alert, fault and error logs. This S.T.A.R.T. software is parameter automatically resets to the default 0 (off) required.

  • Page 58: Installer Menu

    NOTE: Installer Menu options can also be configured through the use of a laptop computer and S.T.A.R.T. software. See Smart Touch Analyze and Retrieve Tool information found on the HySecurity website: www.hysecurity.com Table 6 describes the Installer Menu items and supplies the factory defaults. (Factory settings shown in bold.)
  • Page 59 1 = HydraSwing 150 at the site. NOTE: This menu item only appears when 2 = HydraSwing 80F 3 = HydraSwing 40 and 40 Twin you replace the STC board or reset the OT 4 = HydraSwing 40F (operator type) using S.T.A.R.T.
  • Page 60 Allows an optional setting of 300 seconds MAXIMUM RUN 1 = 300 Seconds max run if changed to [RT 1] as opposed to the TIME maximum run timer default setting of 60 seconds. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 61 Sensors: What the Installer Needs to Do on sensor) 7 (EYE BOTH) page 31. S2 0 Same as Sensor 1 Same as Sensor 1 SENSOR 2 SENSOR #2 TYPE +24V SENSOR COM www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C...
  • Page 62 NOTE: The shaded Installer Menu items do not appear when Build Year is set to 2 (BY 2). Exceptions exist for barrier arms, CRASH products, operators set to pre-2016 and Usage Class IV provisions. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 63 ™ 1 to 29 available be purchased to provide an additional through RB user 8 relay terminals. Relay #39 set aside for relays appear Factory Use. on 7-segment display www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C...
  • Page 64 If a system address exists a setting of 1 software. opens the network configuration menu. 0 = no network communication 1 = allows configuration of network addresses. Used with HyNet™. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 65: Adjusting The Gate Speed

    1 = 30s, 2 = 25s, 3 = 20s 1 = 25s, 2 = 20s, 3 = 15s 1 = 20s, 2 = 17.5s, 3 = 15s 1 = 15s, 2 = 12.5s, 3 = 10s www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C...

  • Page 66: Resetting Open And Close Limits

    2. Release the Open button. Note that if you go too far, you can press Close to reverse direction. 3. Press Stop twice to preserve the open stop location. The buzzer chirps twice and the full open stop is retained in memory. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 67: Setting The Close Timer

    DO NOT USE STATUS SENSOR 3 DO NOT USE 2. Use the Select, and then Next or Previous CHARGER AC LOSS HySecurity LOCK INTERLOCK MX000585 VERSION buttons to navigate and change the number EMERG CLOSE FIRE DEPT OPEN of seconds appearing on the display. Refer to...

  • Page 68: Test The Operator

    HydraSupply Cabinet (Hydraulic pump pack, motor Access & Smart Touch Controller) controls Pedestrian gate HydraSwing Warning signs (placed on both sides of gate Gate edge Shadow loop sensors HydraSwing (Center Loop) MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 69: Stc Inputs & Wiring

    Make Connections on the Smart Touch Controller • Integrate with Security Systems • Adapt User Relays for your Gate Site LED lights when energized Hy5B Refer to the HySecurity website for more information about Hy5B installation and use. HY-5A Power Connector RS-485 RS485...

  • Page 70: Overview Of The Stc And Power Supply Board

    STATUS SENSOR 3 Two power supplies are available: DO NOT USE 24VDC and 24VAC CHARGER SHADOW AC LOSS HySecurity RESET LOCK INTERLOCK A maximum draw of 3A is allowable when MX000585 CENTER LOOP VERSION utilizing both power supply connections: EMERG CLOSE...

  • Page 71: Integrating With Security Systems And Hynet™ Gateway

    The RS-485 interface is also used to communicate with the HyNet Gateway, a web-enabled interface. To view the user guide and quick start information regarding HyNet Gateway SFP 4/1, go to the HySecurity website, Technical_Support_Installation_Manuals.

  • Page 72: Smart Touch Controller Inputs

    Singular button device Button Button radio controls. (multi-function) NOTE: Terminal is only used in Open Partial Open Partial Monitored access slide gates. Adjustable through controls the Installer Menu from 7 to 99. MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 73 OUTSIDE OBSTRUCTION - 24 Volts Protection Sensors on page gate operator receives a VEHICLE DETECTOR Common 27 and Wiring HySecurity run command. SHADOW/RESET VEHICLE DETECTOR Sensors: Smart Touch on Use these terminals to SENSOR 1 page 121.
  • Page 74 Smart Touch Controller RADIO OPTIONS LIMIT DUAL GATE OPEN +24V +24V NOTE: See Wiring HySecurity Sensors: Smart Touch on page 121, for photo eye and gate edge connections. LOOP Not to Scale MX3654-01 Rev. A HydraSwing Programming & Operations © 2017...

  • Page 75: User Relays - Programming Procedure

    7/10ths of a second before the operator starts moving the gate and remains active while moving. Output remains active, for a few seconds, after stopping. www.hysecurity.com © 2017 STC Inputs & Wiring MX3654-01 Rev. A...
  • Page 76 * Preferred connection is Relay 3, a solid state relay (except on Crash). On Crash gate operators, Relay 3 is unavailable because it is hard-wired for the LED barrier arm lights. MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com...
  • Page 77 Relay 1, 2 or 3 relay is constantly activating except when the open limit switch is triggered or AC power fails. Set aside for Factory Use HySecurity Testing Only Do not use Arm Break Does not appear. Displayed only on StrongArm and StrongArmPark DC and activates if the breakaway arm switch is tripped.

  • Page 78: Hy8Relay Module Option

    Relays. Wire communication cable connections between the DUAL GATE ports, at the base of the STC, and the extended mechanical relay module. Refer to instructions that accompany the Hy8Relay Module. MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 79: Bi-Parting & Dual Gate Systems

    NOTE: Both HydraSwing gate systems need to have compatible software versions installed on their Smart Touch Controllers. HydraSwing 80F Dual Gate Systems www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems...

  • Page 80: Dual Gate Wiring Connections

    STATUS PHOTO EYE PHOTO EYE CLOSE DIRECTION CLOSE DIRECTION DO NOT USE DO NOT USE CHARGER CHARGER AC LOSS AC LOSS HySecurity HySecurity SPARE INPUT SPARE INPUT MX000585 MX000585 VERSION VERSION EMERG CLOSE EMERG CLOSE FIRE DEPT OPEN FIRE DEPT OPEN...

  • Page 81: Dual Or Sequenced Gates: Power, Software & Accessory Requirements

    RESET button. • For up-to-date features, keep the most current software loaded on both gate operators. Software downloads are available at www.hysecurity.com. Make it part of your maintenance routine to check for and install software updates on a regular basis. •...

  • Page 82: Connecting Sequenced Gates

    STATUS PHOTO EYE PHOTO EYE CLOSE DIRECTION CLOSE DIRECTION DO NOT USE DO NOT USE CHARGER CHARGER AC LOSS AC LOSS HySecurity HySecurity SPARE INPUT SPARE INPUT MX000585 MX000585 VERSION VERSION EMERG CLOSE EMERG CLOSE FIRE DEPT OPEN FIRE DEPT OPEN...
  • Page 83 SG 4 = Sequenced Gate #4 configuration (only used with HydraSupply XL) NOTE : Set gate operators on the site to the uniquely paired number. Refer to the site designs on the following pages. www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems MX3636-01 Rev. C...

  • Page 84: Twin Hydraswings

    A hydraulic splitter is used in twin HydraSwing models since only one HydraSupply controls two gates. Gate Close ports CAUTION Be aware hose swap is Gate Open needed on outswing gates. ports Conduit HydraSupply cabinet showing hose connections for Twin HydraSwing models MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 85: Sequenced Gate: Configuration #1

    Center to center between gates: 5 ft (31 to 152 cm). 4 ft minimum (122 cm), 9 ft maximum (274 cm) Dimension “F” = 10 to 15 ft (3 to 3.6 m) www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems MX3636-01 Rev. C...

  • Page 86: Sequenced Gate: Configuration #2

    Dimension “F” = 10 to 15 ft (3 to 3.6 m) *NOTICE Center to center between gates: Drawings not to scale. 4 ft minimum (122 cm), 9 ft maximum (274 cm) MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 87: Ehicle D Etector I Nstallation And L Oop L Ayouts

    Vehicle Detector Installation and Loop Layouts HySecurity recommends that vehicle detectors be used for free exit and obstruction sensing logic only. The exception is in parking or barrier arm applications where detectors may also be used to close the gate. In applications employing our swing, vertical lift, or sliding gate operators, closing logic cannot be used except when the anti-tailgate logic is employed.

  • Page 88: Vehicle Detectors And The Smart Touch Controller

    NOTE: Standard box type 11 pin (24 VDC or 24 VAC) vehicle detectors may be connected in the traditional manner to the controller, but HySecurity Hy5B mini-detector modules plug directly into the board, making field installation much faster and enhancing performance.

  • Page 89: Test The Vehicle Loop

    S.T.A.R.T. software to your PC laptop, and then load the gate operator code to the controller board before installing Hy5B vehicle detectors. See www.hysecurity.com for updates. NOTE: Hy5A emulation mode does not include all the features of Hy5B. If you are replacing Hy5A detectors and updating the gate operator software, be aware Build Year 1 (BY1) or Build Year 2 (BY2) will need to be addressed.

  • Page 90: Install Hy5B Vehicle Detectors

    DO NOT USE SENSOR 2 DO NOT USE STATUS SENSOR 3 the orientation of squared-off ends. DO NOT USE CHARGER AC LOSS HySecurity LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS...
  • Page 91 You cannot combine Free Exit vehicle detection with reversing loop detection. If you attempt to do so, vehicles crossing over the Free Exit will not be detected. For more information, refer to the Hy5B User Guide and additional instructional material found online HySecurity website / Tech Support. Push terminals for Ground spade loop wire.

  • Page 92: Installing Standard 11-Pin Box Type Vehicle Detectors

    SENSOR 2 Pin 2 DO NOT USE To LOOP terminal on Smart STATUS Touch Controller SENSOR 3 DO NOT USE CHARGER AC LOSS HySecurity LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS NOTE: Both 24 Volts AC and DC are available, so either detector voltage may be used.

  • Page 93: Loop Layouts: Single Lane, Bi- Or Single-Directional

    NOTE: A minimum of three (3) detectors are required for this 4 ft (122 cm) type of gate site scenario. www.hysecurity.com © 2017 Vehicle Detector Installation and Loop Layouts MX3636-01 Rev. C...

  • Page 94: Loop Layouts: Two Lane, Bi-Directional

    4 ft (122 cm) NOTE: A minimum of three (3) detectors are required for this type of gate site scenario. Dimension “G” = 4 to 6 ft (122 to 183 cm) MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 95: Photo Eye Installation

    NOTE: To enable fully automatic operation, this gate operator requires a MINIMUM of one external entrapment protection sensor to monitor potential entrapment zones in either the open or close direction of travel. Visit www.hysecurity.com/gatesafety for more information on UL 325 standards and gate safety.

  • Page 96: Photo Eyes (Non-Contact) Installation

    Compatibility The UL 325 standard requires that a photoelectric sensor be laboratory tested and “recognized” under UL 325. In order to be compatible with all HySecurity operators, a photo eye must be rated to function from 24 VDC source power.

  • Page 97: Configuration

    HySecurity Sensors: Smart Touch on page 111. NOTE: HySecurity gate operators, manufactured with 2016 (or later) in the serial number, require Normally Closed output sensors. Some manufacturers label an output as N.O. (normally open), when it is actually an N.C. (normally closed) contact. Review External Entrapment Protection Sensors monitored by HySecurity Gate Operators on page iii.

  • Page 98: Retro-Reflective Photo Eye Systems

    Realign the eye for the position of the reflector. NOTE: If the photo eye is realigned, be sure to perform the centering test again to verify that the reflector is truly in the center. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 99: Using Photo Eye Sensors Instead Of Vehicle Loops

    UL 325 Standard of Safety for “monitored” VEHICLE DETECTOR external entrapment protection. To understand external SENSOR 1 entrapment protection and how HySecurity equipment monitors sensors, refer to the section titled Entrapment Photo Eye sensor terminal connections when Protection on page 29.

  • Page 100: Photo Eye Alignment Feature

    Press the Menu button Press Select. Continue pressing Next to view all Blinking characters Advance - press Next twice. Two left characters blink. selections. become static. Previous - press Previous MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 101: Installing Gate Edge Sensors

    (photo eyes) sensors in your site plan. Sensors are wired to the Controller and require low voltage conduit to the operator and power supply. Refer to External Entrapment Protection Sensors monitored by HySecurity Gate Operators on page iii. To enable fully automatic operation, this gate operator requires a MINIMUM of one external entrapment protection sensor to monitor potential entrapment zones in either the open or close direction of travel.

  • Page 102: Compatibility

    The UL 325 Standard of Safety requires that a photoelectric sensor be laboratory tested and “recognized” under UL 325. In order to be compatible with all HySecurity gate operators, a photo eye must be rated to function from 24 VDC source power.

  • Page 103: Troubleshooting

    Alert buzzer emits distinctive chirping sounds. Any Alert, Fault, or Error is logged into memory and stamped with the date and time. These diagnostic messages can be retrieved for analysis purposes via optional S.T.A.R.T. software and a PC laptop. NOTE: S.T.A.R.T. configuration and diagnostic software is available at no charge from www.hysecurity.com. www.hysecurity.com © 2017 Troubleshooting MX3636-01 Rev.
  • Page 104 Type Alert/Fault/Error Display Buzzer Chirp Sequence Possible Cause & Suggested Corrective Action ALERT HYSECURITY 2 chirps per second every 2s An IES has been tripped twice within a specific period of time. Entrapment Mode while control input is active Check the gate site for obstructions and clear the gate area. To ENTR return to run mode operation, press the Reset button.
  • Page 105 ALERT 10 2 chirps per second every 15 Communication issue between the Hy5x and the Smart Touch I2C BUS ERROR seconds Controller; reset and try again. Replace the Hy5x if the problem continues. www.hysecurity.com © 2017 Troubleshooting MX3636-01 Rev. C...
  • Page 106 VFD is experiencing a fatal error. If you cannot clear the error alert by pressing the open or close button, contact HySecurity. ALERT ALERT 22 2 chirps per second every 3...
  • Page 107 Check the wiring. Refer to the wiring diagram associated with the attached sensor. See Wiring HySecurity Sensors: Smart Touch on page 111. Be sure the eye “common” wire is wired properly to the SENSOR COM terminal.
  • Page 108 Check wiring from the hydraulic cylinder to the STC. RPM SENSOR minute ERROR ERROR 9 3 chirps per second once per Only applies to DC Power Supply connection. Contact HySecurity. BATT DISCONNECT minute MX3636-01 Rev. C HydraSwing Programming & Operations © 2017...

  • Page 109: Access The Event Log Through The User Menu

    NOTE: Over 300 events can be recorded before the software begins overwriting the existing log history. The event log is also accessible through S.T.A.R.T. software with the use of a PC laptop and interface cable. Refer to the S.T.A.R.T. User Guide. www.hysecurity.com © 2017 Troubleshooting MX3636-01 Rev. C...

  • Page 110: Electrical Issues

    12. With the knowledge that the power is correct and the electric motor runs, check the STC display. If an error, alert or fault code appears, refer to Table 8: Troubleshooting Codes on page 92 to determine possible resolutions. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 111: Hydraswing Wiring Diagram: Pre-May 2017

    May 2017 or later. It may contain a newer version of the VFD. VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP/BUZZER WIEGAND FREE INSIDE OUTSIDE SHADOW EXIT OBSTR OBSTR RESET MOTOR USER 1 USER 2 RS232 DISPLAY USER 3 www.hysecurity.com © 2017 Troubleshooting MX3636-01 Rev. C...

  • Page 112: Mechanical Issues

    NOTE: If the gate speed must be changed, contact your HySecurity distributor or HySecurity Tech Support. Extremely cold weather is unlikely to seriously affect the gate speed because HySecurity employs a special grade of hydraulic fluid (Uniflow), which maintains a linear viscosity over a broad temperature range.

  • Page 113: Typical Problems And Troubleshooting Procedures

    (e.g., a hex key) and blow on it to remove any debris. Contact HySecurity Technical Support first (see page 2) before performing this procedure. PROBLEM 3: The gate only opens or only closes.
  • Page 114 Gate speed in extremely cold weather Extremely cold weather is unlikely to seriously affect the speed of the gate, because HySecurity employs a special grade of hydraulic oil which maintains a very linear viscosity over a broad range of temperatures. Because of this high quality oil and other design considerations, we rate our operators for service in ambient temperatures of - 40°F to...

  • Page 115: General Maintenance

    With S.T.A.R.T. software loaded on your laptop computer, you have an invaluable management tool for all HySecurity operators. The RS-232 serial port (found on the Smart Touch Controller), allows you to download system diagnostics and upload system configurations using the S.T.A.R.T. software. The free S.T.A.R.T. software is conveniently located at www.hysecurity.com.

  • Page 116: Software Maintenance

    The software on the STC board is periodically being enhanced with new features that create an easier install and improve the on-board diagnostic tools. Be sure to check the HySecurity website for the latest version of software and operator code before heading out for field maintenance.

  • Page 117: Mechanical Maintenance

    Fluid breakdown caused by heat is the main concern. If the unit is subjected to high use, or you are using the HySecurity biodegradable fluid option (especially in a warm climate), change the fluid more frequently.

  • Page 118: Brake Valve Adjustments

    IES may trip. Brake valves are factory-set to midpoint, two turns. This should be sufficient for most applications. When the adjustment is complete, retighten the >\zn-inch lock nut to hold the setting. MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 119: Pressure Relief Valve Adjustments

    Refer to Adjusting the Pressure Relief Valve on page 25 and follow and solenoid the instructions. For HySecurity Technical Support contact: 800-321-9947. Open Valve The open valve is solenoid operated and, when energized, directs the hydraulic flow to open the gate. No adjustment of this valve is possible or necessary.

  • Page 120: Hydraswing Operator Maintenance Schedule

    *3. Grease the large hydraulic cylinder end pin as regular maintenance every 50,000 cycles or 1 year (whichever comes first). *4. Grease the two zerk fittings on the hydraulic cylinder trunion bearing (inside, near base of the cylinder) regularly, every 100,000 cycles or 1 year (whichever come first). MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 121: Hydrasupply Maintenance Schedule

    *8. Check the motor. DC motors contain carbon brushes which wear over time and must be replaced. Failure to replace the brushes will result in damage to the DC motor. Brushes should be inspected every year in high usage applications or every 100,000 cycles and replaced as needed. www.hysecurity.com © 2017 General Maintenance...
  • Page 122 Page intentionally left blank MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 123: Wiring Hysecurity Sensors: Smart Touch

    Wiring diagrams are provided on the following pages. The diagrams illustrate how to connect sensors and program the gate operator. HySecurity Smart Touch gate operators can monitor entrapment protection sensors per UL 325 - 2015 Standard of Safety using software version h4.50 (or later).

  • Page 124: Wiring Tips For Sensor Com Terminal: Smart Touch

    Press Select. Press Next or Previous. Press Select. Continue pressing Next to Blinking characters Advance - press Next Two left characters blink. view all selections. become static. Previous - press Previous MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 125: Smart Touch: 2 Ch Wired Edge With Hy2Nc

    LOCK INTERLOCK MX000585 EDGE 2 Actively Monitoring VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS Channel wires to 10k Edges OPEN +24V +24V www.hysecurity.com © 2017 Wiring HySecurity Sensors: Smart Touch MX3636-01 Rev. C...

  • Page 126: Smart Touch: Wired Edge Sensor With Gem (-104)

    Green output wire can attach to any SENSOR input. DO NOT USE CHARGER AC LOSS HySecurity LOCK INTERLOCK *NOTE: Make sure whichever wired input used (SENSOR 1, 2, or 3) is the MX000585 VERSION same Sensor # configured through the Installer Menu.

  • Page 127: Smart Touch: Photo Eye Thru Beam (Emx Irb Mon)

    DIP switches must be set as shown otherwise the photo eye will not operate correctly. If you receive an Alert, "!ACTION BLOCKED" "Photo Eye Open" PEO or "Photo Eye Close" PEC, take steps to align the photo eye. Refer to Photo Eye Alignment Feature on page 88. www.hysecurity.com © 2017 Wiring HySecurity Sensors: Smart Touch MX3636-01 Rev. C...

  • Page 128: Smart Touch: Photo Eye / Reflective (E3K R10K4)

    CAUTION AC LOSS HySecurity LOCK INTERLOCK MX000585 Do NOT connect the 10K VERSION EMERG CLOSE resistor to HySecurity gate operators. Follow the FIRE DEPT OPEN instructions on this sheet to Smart Touch Controller avoid FAULT 2. LIMIT DUAL GATE RADIO OPTIONS...

  • Page 129: Smart Touch: The Solution, Mim-62 (Multi-Input Module)

    All external entrapment protection sensors must be NC sensor outputs and wired to the SENSOR COM terminal for monitoring and powering purposes. The sensor becomes actively powered when the gate operator's motor runs. www.hysecurity.com © 2017 Wiring HySecurity Sensors: Smart Touch MX3636-01 Rev. C...

  • Page 130: Smart Touch: Photo Eye / Reflecti-Guard (Rg-R)

    4, jumper, PWR Relay to DO NOT USE CM terminal SENSOR 2 DO NOT USE STATUS SENSOR 3 DO NOT USE CHARGER AC LOSS HySecurity LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller RADIO OPTIONS LIMIT DUAL GATE...

  • Page 131: Smart Touch: Wireless Edge, Wireless Gate Link

    Test button on the Transmitter Wireless Edge Link (Receiver) MGL - RX20 to complete the LEARN mode Signal received from battery- process and sync the receiver and powered Transmitter (MGL - TX20) transmitter. www.hysecurity.com © 2017 Wiring HySecurity Sensors: Smart Touch MX3636-01 Rev. C...

  • Page 132: Smart Touch: Wired Edge With Gem-104 & Photo Eye

    DO NOT USE 3 = OFF STATUS 4 = ON SENSOR 3 DO NOT USE CHARGER AC LOSS HySecurity NOTE: DIP switches must LOCK INTERLOCK MX000585 be set as shown otherwise VERSION EMERG CLOSE the photo eye will not operate correctly.

  • Page 133: Smart Touch: Wireless Edge Gate Link & Photo Eye

    Use receivers & transmitters Version 1.02 or later. OUTPUT DIP switches for CH1 and CH2. Verify dip switch is set to “R” for each channel used. HySecurity uses NC SELECT "Relay" sensors. Do NOT select "P" as the output. P = "Pulse" device.
  • Page 134 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com...

  • Page 135: Warranty

    3. Buyer’s Exclusive Remedies for Any Nonconformity. 500,000 gate cycles (whichever occurs first), after the date of installation, If a HySecurity product fails to conform to the warranties in Section 1, Buyer must e. Electromechanical Barrier Arm Operators: Two years or 1,000,000 gate cycles...

  • Page 136: Specifications

    Inc. Federal copyright law prohibits the reproduction, distribution, or public display of copyrighted materials without the express written permission of the copyright owner, unless fair use or other exemption under copyright law applies. Additionally, HySecurity Gate, Inc. makes no representations or warranty with respect to this manual. We also reserve the right to make changes in the products described without notice and without any obligation to notify any persons of any such revision or change.

This manual is also suitable for:

Hydraswing 40fHydraswing 40 twinHydraswing 150Hydraswing 40f twinHydraswing 80f

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