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HySecurity HydraSwing 40 Programming And Operations Manual

Vehicular swing gate linear actuator with smart touch controller
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Programming and Operations Manual
HydraSwing
™
40, 40F, 40 Twin, 40F Twin, 80F, 150
Vehicular swing gate linear actuator with Smart Touch Controller
HydraSwing 40 and 80F
HydraSupply

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Summary of Contents for HySecurity HydraSwing 40

  • Page 1 Programming and Operations Manual HydraSwing ™ 40, 40F, 40 Twin, 40F Twin, 80F, 150 Vehicular swing gate linear actuator with Smart Touch Controller HydraSwing 40 and 80F HydraSupply...

  • Page 2: Table Of Contents

    STC Board, Power Supply Board And Display.......................43 Display & Menu Options..................44 Understanding The Display And Keypad........................44 Initial Setup..................................46 Initial Setup Using S.T.A.R.T............................46 Menu Mode And The STC Keypad..........................47 HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 3 Installing Standard 11-Pin Box Type Vehicle Detectors ....................92 Loop Layouts: Single Lane, Bi- Or Single-Directional ....................93 Loop Layouts: Two Lane, Bi-Directional.........................94 Photo Eye Installation...................95 Photo Eyes (Non-Contact) Installation ...........................96 Compatibility ...................................97 Installation ..................................97 HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 4 Hydraswing Hydraulic Cylinder Maintenance ......................125 Hydraswing Operator Maintenance Schedule ......................126 Hydrasupply Maintenance Schedule ..........................127 Wiring Hysecurity Sensors: Smart Touch ............128 Wiring Tips For Sensor Com Terminal: Smart Touch ....................129 Menu Mode Navigational Tips ............................129 Smart Touch: 2 Ch Wired Edge With Hy2NC .......................129 Smart Touch: Photo Eye Thru Beam (EMX IRB MON) ....................131...

  • Page 5: Hydraswing Components

    HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 6 HydraSwing 40, 40F and 40 Twin HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 7: Hydrasupply Components

          Pump pack assembly Variable Speed Drive Hand pump location Earth ground (Hand pump location in cabinet not shown) Grade level Conduit Ground rod HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 8: Hydraswing Pump Pack Components

    Inherent Entrapment Sensor (IES) Pressure relief valve Filler plug Reservoir Vent plug Breather cap Pressure gauge Open valve Solenoid Quick Disconnects HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 9: Safety Information

    Indicates a hazardous situation which, if not avoided, Indicates a hazardous situation which, if not avoided, COULD COULD result in DEATH or SERIOUS INJURY. 2. Proof of attending a HySecurity Technical Training result in DEATH or SERIOUS INJURY. seminar within the past three years.
  • Page 10 Class IV: Intended for use in guarded industrial locations or buildings such as an airport security area or other restricted access location, not servicing general Class IV public, in which access is monitored by security personnel or via closed circuitry. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 11 ASTM F2200. Below are key areas to address in gate design for safety. For complete information consult the standard. Copies of the standard are available at: https://www.astm.org/Standards/F2200.htm. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 12 8 ft (2.44 m) above grade. SENSORS  Most HySecurity gate operators are equipped with a An existing gate latch shall be disabled when a manually operated gate is retrofitted with a powered gate operator.
  • Page 13 UL 325 requirements in order to The following sensors have been tested with HySecurity gate operators by an independent laboratory and certifi ed to its arc of travel, one or more contact sensors shall be located be deemed acceptable for use in a gate operator.
  • Page 14 The following sensors have been tested with HySecurity gate operators by an independent laboratory and certifi ed to comply with UL 325 7th Edition. Select sensors from this list for UL compliant gate automation solutions. Contact the sensor manufacturer for specifi...
  • Page 15 OFF before performing  Never mix battery sizes, types, or brands. Charging circuit maintenance on the gate operator on HySecurity DC operators is designed for AGM-type or making contact with output batteries, not fl ooded lead acid-type batteries. receptacles.
  • Page 16 (a solid, immovable object), run the gate in the open the HySecurity Limited Warranty. direction until it contacts the obstruction. The gate Several factors play into calculations of wind load on a gate should stop and reverse.

  • Page 17: Breather Cap Installation And Grounding

        Ground lug Refer to the Power section for more information about the earth ground. Consult local codes for proper connection and depth of ground rod. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 18: Emergency Stop Button

    To move the gate manually, turn OFF the power switch on the control box in the HydraSupply cabinet, and then simply push the release lever, as shown in the illustration. Manual Release HydraSwing 40, 40F, and 40 & 40F Twin Open position Brake manifold...

  • Page 19: Hand Pump: Manual Release

    2. The gate will maintain its position whenever you stop pumping. 3. Continue pumping until the gate reaches the full closed position. HydraSwing 80F and 150 HydraSwing 40, 40F and Twin 40 & 40F HydraSwing Programming and Operations hysecurity.com | 800-321-9947...

  • Page 20: Power

    Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground. HySecurity recommends grounding the operator with a separate earth ground rod (or a similar device in the case of crash products) to shield the operator against electromagnetism and other electrical signals that may cause, erratic operation with, or damage to, the Smart Touch Controller and other electrical parts.

  • Page 21: Gate Site Considerations

    HySecurity gate operators are intended for permanent installation. Make sure you prepare the site with the following considerations: WARNING Each gate operator is built to run on a specific line power voltage and phase. Failure to ensure the source voltage (phase and frequency match what is specified for the equipment), may result is severe damage to the equipment.

  • Page 22: Turning The Power Switch On

    Controller blinks. The status light appears below the disc battery and indicates that the processor is receiving power. For more information, refer to STC Board, Power Supply Board and Display on page 43. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 23: Wiring Diagram: Hydraswing/Hydrasupply

    VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP/BUZZER WIEGAND FREE INSIDE OUTSIDE SHADOW EXIT OBSTR OBSTR RESET MOTOR USER 1 USER 2 RS232 DISPLAY USER 3 HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 24: Wire Sizing And Runs

    20 ga 3.5 miles (5.6 km) 22 ga 2.7 miles (4.3 km) 24 ga 2.0 miles (3.2 km) 26 ga 1.0 mile (1.6 km) 28 ga 3700 feet (1.1 km) HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 25: Hydraswing Wiring Chart (Incoming Power)

    2530 (771m) 6990 (2130m) 8470 (2582m) Performance of Operators on 1 and 3 Phase 50/60Hz A HySecurity Variable Speed Drive (VFD) operators can operate on a wide variety of incoming power. • 50Hz/60Hz operation with no changes or reconnection •...
  • Page 26 HydraSwing operators are NOT field re-configurable between 208/230VAC and 460VAC power. The VFD Motor Controller in a 208/230VAC unit must be replaced with a VFD Motor Controller manufactured for the higher (460VAC) voltage input. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 27: Ups Backup Power Options

    DC Power Supply Cabinet. System features are covered in the DC Power Supply with HyCharger DC supplement shipped with the product and available online at Posts Conduit www.hysecurity.com. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 28: Ac Power Supply With Hyinverter Ac

    (2 hp) gate operators that use Variable Speed Drives (VFD). Straps Footman Loops (2x) HyInverter AC Four 12V, 110Ah AGM batteries Internal & external wiring not shown. Drawing is not to scale HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 29: Initial Setup

    If OP is assigned “E” for extended, and the gate swings out, swap position of the hydraulic hoses. OP R (RETRACTED) Swap hoses if motor engages and gate OPEN POSITION moves in the wrong direction HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 30: Gate Postion Sensor

    Press Stop twice to preserve the open stop location in memory. The buzzer chirps twice and the full open stop setting is retained in memory. To reset the close and open limits, refer to page 62. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 31: Adjusting The Pressure Relief Valve

    Motor hp Maximum PSI HydraSwing 150 2 hp 1200 psi HydraSwing 80F 2 hp 1200 psi HydraSwing 40 and 40 Twin 0.8 and 1.6 2 hp 1200 psi HydraSwing 40F 2 hp 1200 psi CAUTION Never exceed the maximum psi setting.

  • Page 32: Modbus Rtu In Hydraswing

    In the HydraSwing™, a communication protocol allows the Smart Touch Controller to constantly monitor the Variable Frequency Drive (VFD) and record events in the STC history log. The history log is easily accessible using the HySecurity S.T.A.R.T. program and a PC laptop computer or ...

  • Page 33: Emergency Fast Operate (Efo)

    DO NOT USE CHARGER AC LOSS HySecurity Power Module LOCK INTERLOCK MX000585 VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS OPEN +24V +24V EDGE HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 34: Entrapment Protection

    HySecurity monitors all external entrapment sensors connections by looking for NC contacts connected to input terminals. Smart touch software cycles power to device and looks for a time delay from when device powers on to when the contact closes (sensor input pulled low, meaning the sensor is not blocked/tripped).
  • Page 35 An Edge Sensor can be either hardwired through an adapter module (Hy2NC) or a wireless transmitter receiver combo (WEL-200 or iGAZE RE). Figure 68 below shows the wiring and dip switch settings of a WEL-200. For more information and wiring diagrams of other recommended sensors see the “HySecurity External Entrapment Sensor Wiring Guide”.

  • Page 36: Manufacturer's Responsibility

    While the gate is not operating will generate ERROR 2 (ERR2) - disconnected IES NOTE: A second open contact, in either direction of travel, will lock the gate operator and ENTRAPMENT MODE (ENTR) appears on the display. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 37: The Inherent Entrapment Sensor (Ies)

    The IES on HySecurity gate operators is an entrapment sensor that is required by UL 325 as a Type “A” detection sensor. It is tripped through software programming OR hydraulic pressure settings. It does not function solely on its own accord and must be connected to the Smart Touch Controller. The sensitivity and response of the IES when tripped is factory set, but can be adjusted through the Installer Menu items: •...

  • Page 38: Entrapment Protection Sensors

    SENSOR 3 S3 SENSOR 3 NOTE: Three inputs for external entrapment protection sensors are available on the HySecurity gate operator controller. Table 3 indicates how the edge and photo eye inputs have been renamed to generic “sensor” inputs. They are interchangeable and configurable.
  • Page 39 NOTE: When installing wired edge sensors, the WIRED EDGE must be connected to an interface module that produces an NC output. Refer to Wiring HySecurity Sensors: Smart Touch on page 128. However, wireless edge sensors, require no interface module. Wireless edge sensors need the wireless gate links which include a transmitter and receiver.
  • Page 40 ● ● HydraLift NOTE: HySecurity does not update software for SlideWinder models. For information regarding HySecurity gate operators not shown in the table above, refer to Table 1 under “IMPORTANT SAFETY INFORMATION” on page 19. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020...

  • Page 41: Supply Power To The Sensors

    All external entrapment protection sensors must be wired to the SENSOR COM terminal for monitoring purposes. Review sensor wiring diagrams found in Wiring HySecurity Sensors: Smart Touch on page 128. Until the gate operator receives a command to run (open or close command), the sensors are not receiving power (pre-h4.56 and h5.57 software).

  • Page 42: Control Panel Overview

    ModBus communication wires for diagnostic purposes and control handling. CAUTION Earth Residual voltage remains in the Ground VFD which can cause electrical shock to personnel or damage to the equipment. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 43: Stc Board, Power Supply Board And Display

    LIMIT DUAL GATE RADIO OPTIONS Build Year (BY 1) OPEN +24V +24V MX3979-02 Used on replacement Smart Touch Controller boards for gate operators manufactured prior to 2016. Ribbon cable HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 44: Display & Menu Options

    Smart Touch Controller  Open Reset Previous Close Next Green = Operate Yellow = Program = Fault Stop Program Select Smart Touch Display/Keypad, pre 2014 Smart Touch Display/Keypad, pre 2009 HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 45 Once you have completed the installation of the HySecurity operator and attached the wired accessories, you’re ready to program the operator. Two different approaches exist: • Connect a laptop computer to the serial RS-232 connector and set the operator menu configurations via the S.T.A.R.T.

  • Page 46: Initial Setup

    Initial Setup Using S.T.A.R.T. With the S.T.A.R.T. application (available online after registering at HySecurity) uploaded to your PC laptop, you can choose to set site menu configurations from the comfort of your office. Then, simply bring your PC laptop to the gate operator site, connect to the gate operator using an RS-232 to serial download cable and USB adapter, and download the configured menu settings file from your laptop to the specified gate operator.

  • Page 47: Menu Mode And The Stc Keypad

    Press the Menu button Press Select. Continue pressing Next to view all Blinking characters Advance - press Next twice. Two left characters blink. selections. become static. Previous - press Previous HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 48: Run Mode And The Stc Keypad

    (OT), Usage Class (UC), buss voltage, and life cycle counter. OT 9 OPERATOR UC 2 HYDRASUPPLY USAGE CLASS Function Green = Run/Operate = Fault Mode Blue = Menu Mode HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 49 0 = Model type unknown Identifies the HydraSwing model. 1 = HydraSwing 150 2 = HydraSwing 80F 3 = HydraSwing 40 and 40 Twin 4 = HydraSwing 40F Open Position (OP) R = Retracted and E = Extended Indicates position of cylinder when the gate is fully open.

  • Page 50: Stop The Status Display Scrolling

    Use the navigational buttons, Select, Next, and Previous to change or view the menu functions. Refer to the chart, Smart Touch Controller: Menu Mode Navigation Buttons on page 47. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 51 WARNING: Do NOT cut the wires to the buzzer or unplug it as the operator will not be in compliance with UL 325. Failure to comply may result in serious injury or death. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 52: User Menu

    WARNING: Do NOT cut the wires to the buzzer or unplug it as the operator will not be in compliance with UL 325. Failure to comply may result in serious injury or death. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 53 This parameter automatically resets to with HySecurity’s free the default 0 (off ) after 24 hours, which is useful when START software is experiencing intermittent problems. Set to 0, DC...

  • Page 54: Installer Menu

    NOTE: Installer Menu options can also be configured through the use of a laptop computer and S.T.A.R.T. software. See Smart Touch Analyze and Retrieve Tool information found on the HySecurity website: www.hysecurity.com Table 6 describes the Installer Menu items and supplies the factory defaults. (Factory settings shown in bold.)
  • Page 55 1 = HydraSwing 150 site. 2 = HydraSwing 80F NOTE: This menu item only appears when you 3 = HydraSwing 40 and 40 replace the STC board or reset the OT (operator Twin type) using S.T.A.R.T. 4 = HydraSwing 40F...
  • Page 56 1, signal received through this input overrides all Fire Dept Open (#24) photoelectric eyes and edge sensors and opens gate. Pressing RESET button (or the OPEN push button) is required before gate can be closed. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 57 NOTE: The shaded Installer Menu items do not appear when Build Year is set to 2 (BY 2). Exceptions exist for barrier arms, CRASH products, operators set to pre-2016 and Usage Class IV provisions. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 58 Loop is triggered while closing. A setting of 0 causes COM or Hy5B open gate to only pause when triggered. Closure begins as soon as loop is clear again. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 59 Maximum time setting is 135 seconds. 2 = 45 second NOTE: This menu controls a user relay set to 3 = 75s Function No. 8 4 = 105s 5 = 135s HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 60 Controls Hy5B or HY-5B Free Exit detector. If an HY- Hy5B OUT OBS LOOP SET 1 = Show frequency 5B is used, additional settings of 4-8 are available. 2 = Show call level 0-7 3 = Set Frequency HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 61 SHADOW LOOP SET 1 = Show frequency 5B is used, additional settings of 4-8 are available. (Reset Loop Set) 2 = Show call level 0-7 3 = Set Frequency HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 62: Resetting Open And Close Limits

    Learn Close blinks in the display indicating To activate the learn limits that the operator is function, press Next which ready to relearn the changes the display to LL 1. closed limit. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 63: Learn Close Limits

    CT 10 (ON) 3. To exit the User Menu, press the Menu button. CLOSE TIMER The gate status appears in the display indicating you have returned to Run Mode. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 64: Test The Operator

    (Hydraulic pump pack, motor Access & Smart Touch Controller) controls Pedestrian gate HydraSwing Warning signs (placed on both sides of gate Gate edge Shadow loop sensors HydraSwing (Center Loop) HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 65: Stc Inputs & Wiring

    Make Connections on the Smart Touch Controller • Integrate with Security Systems • Adapt User Relays for your Gate Site LED lights when energized Refer to the HySecurity website for more information about Hy5B installation and use. Hy5B Hy5A Power Connector RS-485...

  • Page 66: Overview Of The Stc And Power Supply Board

    Smart Touch Controller available terminals can be used to draw LIMIT DUAL GATE RADIO OPTIONS the 3A maximum. OPEN +24V +24V Tact button Smart Touch Controller LOOP Not to Scale HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 67: Integrating With Security Systems And Hynet™ Gateway

    The RS-485 interface is also used to communicate with the HyNet Gateway, a web-enabled interface. To view the user guide and quick start information regarding HyNet Gateway SFP 4/1, go to the HySecurity website, Technical_Support_Installation_Manuals.

  • Page 68: Smart Touch Controller Inputs

    Button Button radio controls. (multi-function) Open Partial Open Partial NOTE: Terminal is only used in Monitored access slide gates. Adjustable through controls the Installer Menu from 7 to 99. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 69 Monitoring External Entrapment OUTSIDE OBSTRUCTION - 24 Volts Protection Sensors on page gate operator receives a VEHICLE DETECTOR Common 38 and Wiring HySecurity run command. SHADOW/RESET VEHICLE DETECTOR Sensors: Smart Touch on Use these terminals to SENSOR 1 page 128.

  • Page 70: Connecting Accessory Devices

    Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS OPEN +24V +24V NOTE: See Wiring HySecurity Sensors: Smart Touch on page 128, for photo eye and gate edge connections. LOOP Not to Scale HydraSwing Programming and Operations MX3636-01 Rev. H ©2020...

  • Page 71: User Relays - Programming Procedure

    STC display (32 character OLED) the table. Use the Select, Next and Previous buttons to Description make your selection. Refer to Menu Mode Navigation on page 47. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 72 Outside Obstruction Vehicle This output is active whenever Outside Obstruction Loop Relay 1, 2 or 3 Detector output Detector is tripped. Interlocks an entry device to prevent pedestrian use. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 73 Output pulses five seconds after close limit is activated. Typically used for cycle testing. Break-Away Switch Output Activates when arm break-away switch is tripped. Warn Before Combination of relays #5 and #16. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 74: Hy8Relay Module Option

    Wire communication cable connections between the DUAL GATE ports, at the base of the STC, and the extended mechanical relay module. Refer to instructions that accompany the Hy8Relay Module. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 75: Bi-Parting & Dual Gate Systems

    NOTE: Both HydraSwing gate systems need to have compatible software versions installed on their Smart Touch Controllers. HydraSwing 80F Dual Gate Systems HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 76: Dual Gate Wiring Connections

    Connect the ground shield wire to only one operator, not both. Use only 18-20 gauge twisted and shielded wire. Dual Gate wiring requires 3 wires. HySecurity recommends using a 2-pair, twisted, shielded cable with one pair of wires used to connect A-A and B-B terminals between the two boards. The other pair will connect the Common terminals.

  • Page 77: Dual Or Sequenced Gates: Power, Software & Accessory Requirements

    RESET button. • For up-to-date features, keep the most current software loaded on both gate operators. Software downloads are available at www.hysecurity.com. Make it part of your maintenance routine to check for and install software updates on a regular basis. •...

  • Page 78: Programming A Dual Gate (Interlocked Pair)

    1. Press Next until DG 1 appears on the display. Primary / Secondary 2. Press Select to establish the operator as 2. Press Select to establish the operator as Primary. Secondary. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 79: Connecting Sequenced Gates

    LIMIT DUAL GATE RADIO OPTIONS LIMIT DUAL GATE RADIO OPTIONS OPEN +24V +24V EDGE OPEN +24V +24V EDGE Wire Diagram: Sequenced Pair of Operators wired to DUAL GATE Inputs HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 80 NOTE: Connect the ground shield wire to only one operator, not both. Use only 18-20 gauge twisted and shielded wire. Dual Gate wiring requires 3 wires. HySecurity recommends using a 2-pair, twisted, shielded cable with one pair of wires used to connect A-A and B-B terminals between the two boards.

  • Page 81: Twin Hydraswings

    A hydraulic splitter is used in twin HydraSwing models since only one HydraSupply controls two gates. Gate Close ports CAUTION Be aware hose swap is Gate Open needed on outswing gates. ports Conduit HydraSupply cabinet showing hose connections for Twin HydraSwing models HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 82: Sequenced Gate: Configuration #1

    Center to center between gates: 5 ft (31 to 152 cm). 4 ft minimum (122 cm), 9 ft maximum (274 cm) Dimension “F” = 10 to 15 ft (3 to 3.6 m) HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 83: Sequenced Gate: Configuration #2

    Dimension “F” = 10 to 15 ft (3 to 3.6 m) *NOTICE Center to center between gates: Drawings not to scale. 4 ft minimum (122 cm), 9 ft maximum (274 cm) HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 84: Vehicle Detector Installation And Loop Layouts

    Vehicle Detector Installation and Loop Layouts HySecurity recommends that vehicle detectors be used for free exit and obstruction sensing logic only. The exception is in parking or barrier arm applications where detectors may also be used to close the gate. In applications employing our swing, vertical lift, or sliding gate operators, closing logic cannot be used except when the anti-tailgate logic is employed.

  • Page 85: Vehicle Detectors And The Smart Touch Controller

    NOTE: Standard box type 11 pin (24 VDC or 24 VAC) vehicle detectors may be connected in the traditional manner to the controller, but HySecurity Hy5B mini-detector modules plug directly into the board, making field installation much faster and enhancing performance.

  • Page 86: Test The Vehicle Loop

    UL 325 - 2016 Standard of Safety. If the gate operator was installed prior to 2016, BY1 may be used. For more information, refer to the gate operator’s product manual. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 87: Install Hy5B Vehicle Detectors

    5. Turn power to the gate operator back ON. 6. The Hy5B indicator light flashes red and the following appears. Smart Touch 7-segment STC (OLED) and Smart Display DC Displays InIt INITIALIZING HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 88 You cannot combine Free Exit vehicle detection with reversing loop detection. If you attempt to do so, vehicles crossing over the Free Exit will not be detected. For more information, refer to the Hy5B User Guide and additional instructional material found online HySecurity website / Tech Support. Push terminals for Ground spade loop wire.

  • Page 89: Vehicle Detector And Loop Fault Diagnostics

    Errors can be retrieved from the Smart Touch Controller by downloading from the RS232 communications port or the USB port. HySecurity’s free START software, a laptop computer, and a special download cable or USB cable are required to retrieve and read this data.
  • Page 90 Press the Select button when the desired frequency setting is found, and the controller will perform a reset and tune to the new frequency setting. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 91 7 = Show Loop Health CLD 0 CENTER LOOP SET 3 = Set Frequency 8 = Set Presence (Can be used as an arming loop with User Relay 22.) 4 = Show Sensitivity HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 92: Installing Standard 11-Pin Box Type Vehicle Detectors

    (marked ACC); 24 VDC is available from the Common and the +24 V spade terminals. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 93: Loop Layouts: Single Lane, Bi- Or Single-Directional

    Dimension “F” = Distance from gate to free exit loop is gate panel length plus NOTE: A minimum of three (3) detectors are required for this 4 ft (122 cm) type of gate site scenario. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 94: Loop Layouts: Two Lane, Bi-Directional

    4 ft (122 cm) NOTE: A minimum of three (3) detectors are required for this type of gate site scenario. Dimension “G” = 4 to 6 ft (122 to 183 cm) HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 95: Photo Eye Installation

    NOTE: To enable fully automatic operation, this gate operator requires a MINIMUM of one external entrapment protection sensor to monitor potential entrapment zones in either the open or close direction of travel. Visit www.hysecurity.com/gatesafety for more information on UL 325 standards and gate safety.

  • Page 96: Photo Eyes (Non-Contact) Installation

    COM terminals on the left side of the board and wire the NO output contact to the appropriate vehicle detector input: EXIT LOOP, IN OBS LOOP, and OUT OBS LOOP. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 97: Compatibility

    Compatibility The UL 325 standard requires that an edge sensor be laboratory tested and “recognized” under UL 325. In order to be compatible with all HySecurity operators, a edge sensor must be rated to function from 24 VDC source power.

  • Page 98: Photo Eye Connections: Smart Touch & Smart Dc Controllers

    Photo eyes usually provide alignment aid LED’s for this setup, but they can be hard to see. HySecurity has provided a unique feature that turns power on to the photo eyes and causes the buzzer to chirp when the photo eyes enter and exit alignment.

  • Page 99: Retro-Reflective Photo Eye Systems

    If photo eye is realigned, be sure to perform centering test again to verify that the reflector is truly in the center. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 100: Using Photo Eye Sensors Instead Of Vehicle Loops

    UL 325 Standard of Safety for “monitored” external entrapment protection. To understand external SENSOR 1 entrapment protection and how HySecurity equipment monitors sensors, refer to the section titled Entrapment Protection on Photo Eye sensor terminal connections when page 29.

  • Page 101: Photo Eye Alignment Feature

    Press the Menu button Press Select. Continue pressing Next to view all Blinking characters Advance - press Next twice. Two left characters blink. selections. become static. Previous - press Previous HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 102: Installing Gate Edge Sensors

    To enable fully automatic operation, this gate operator requires a MINIMUM of one external entrapment protection sensor to monitor potential entrapment zones in either the open or close direction of travel. Visit www.hysecurity.com/gatesafety for more information on UL 325 standards and gate safety. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 103: Compatibility

    The UL 325 Standard of Safety requires that a photoelectric sensor be laboratory tested and “recognized” under UL 325. In order to be compatible with all HySecurity gate operators, a photo eye must be rated to function from 24 VDC source power.

  • Page 104: Gate Edge Function

    Hard-wired edge sensor adaptors (like Hy2NC) have inputs for up to two resistor terminated edges and up to two NC contact outputs. • HySecurity suggests the use of hard-wired edge sensor adaptors with an edge mounted to lead fence post to protect draw-in entrapment zone when the gate is running.

  • Page 105: Troubleshooting

    Refer to Table 8: Troubleshooting Codes on page 106 for details concerning identification and description of Alerts, Faults and Errors. Overriding a tripped sensor or fault condition on a HySecurity gate operator with monitored entrapment sensors requires a 2-step process: •...
  • Page 106 1. No AC Power. See above disabled control functions will be allowed item. at all. 2. Wiring / Connector problem - check all connections. Clean or repair as required. 3. Check battery condition. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 107 • Make sure SENSOR settings S1, S2, and S3 are correctly assigned. Refer to Refer to External Entrapment Protection Sensors: What the Installer Needs to Do on page 31. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 108 Alert appears if gate drifts three Check track to make sure EXCESS DRIFT The alert appears and is being times in a five minute period. it is level. prevented from re-opening. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 109 This message will also indicate which detector alert applies to: Exit Loop (ELD), Inside Obstruction Loop (IOLD), Outside Obstruction Loop (OOLD), or Center Loop (CLD) - (User Relay 22). HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 110 Batteries are not taking a charge. The buzzer will chirp every CHANGE BATTERY The STC has detected that the minute until the UPS batteries 24VDC UPS batteries need to be are replaced. replaced. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 111 Turn off AC power to the HyNet and replace the existing coin battery with a CR1220 coin battery. Turn On power to the HyNet. The ALERT should reset and disappear from the display. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 112 • 15 seconds is on longer than the maximum run time selected. Check and replace drive belt on applicable gate operators. Increase Max Run Timer in the Installer Menu. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 113 Check the wiring. Refer to the wiring diagram associated with the attached sensor. See Wiring HySecurity Sensors: Smart Touch on page 111. FAULT FAULT 3 2 chirps per second once per minute...
  • Page 114 Message indicates which detector alert applies to: Exit Loop (ELD), Inside Obstruction Loop (IOLD), Outside Obstruction Loop (OOLD), or Center Loop (CLD). HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 115 START. serious internal error. Internal 3. Replace Smart Touch software/hardware error. Report any instance of this error to Controller. HySecurity Technical Support. ERROR ERROR 6 3 chirps per second once per minute Internal error between the STC STC-VFD board and the VFD.

  • Page 116: Access The Event Log Through The User Menu

    NOTE: Over 300 events can be recorded before the software begins overwriting the existing log history. The event log is also accessible through S.T.A.R.T. software with the use of a PC laptop and interface cable. Refer to the S.T.A.R.T. User Guide. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 117: Electrical Issues

    12. With the knowledge that the power is correct and the electric motor runs, check the STC display. If an error, alert or fault code appears, refer to Table 8: Troubleshooting Codes on page 106 to determine possible resolutions. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 118: Hydraswing Wiring Diagram: Pre-May 2017

    May 2017 or later. It may contain a newer version of the VFD. VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP/BUZZER WIEGAND FREE INSIDE OUTSIDE SHADOW EXIT OBSTR OBSTR RESET MOTOR USER 1 USER 2 RS232 DISPLAY USER 3 HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 119: Mechanical Issues

    NOTE: If the gate speed must be changed, contact your HySecurity distributor or HySecurity Tech Support. Extremely cold weather is unlikely to seriously affect the gate speed because HySecurity employs a special grade of hydraulic fluid (Uniflow), which maintains a linear viscosity over a broad temperature range. This high quality fluid, combined with other design considerations, allows HySecurity to rate its operators for service in ambient temperatures of -40°F to 158°F (-40°C to 70°C).
  • Page 120 Gate speed in extremely cold weather Extremely cold weather is unlikely to seriously affect the speed of the gate, because HySecurity employs a special grade of hydraulic oil which maintains a very linear viscosity over a broad range of temperatures. Because of this high quality oil and other design considerations, we rate our operators for service in ambient temperatures of - 40°F to 158°F...

  • Page 121: General Maintenance

    HySecurity Serial RS-232 communication cable with USB adapter and current USB driver. • Standard USB 2.0 A-B communications cable. If you are using the HySecurity RS-232 to USB adapter, be sure to install the USB driver in your laptop. •...

  • Page 122: Software Maintenance

    STC board software is constantly being enhanced with new features that create an easier install and improve on board diagnostic tools. Check the HySecurity website for a test version of software before heading out for field maintenance. Use S.T.A.R.T. software to download latest software version to a PC laptop and upload it to gate operator in the field.

  • Page 123: Mechanical Maintenance

    Fluid breakdown caused by heat is the main concern. If the unit is subjected to high use, or you are using the HySecurity biodegradable fluid option (especially in a warm climate), change the fluid more frequently.

  • Page 124: Brake Valve Adjustments

    Brake valves are factory-set to midpoint, two turns. This should be sufficient for most applications. When the adjustment is complete, re-tighten the >\zn-inch lock nut to hold the setting. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 125: Pressure Relief Valve Adjustments

    Open valve instructions. and solenoid For HySecurity Technical Support contact: 800-321-9947. Open Valve The open valve is solenoid operate`d and, when energized, directs the hydraulic flow to open the gate. No adjustment of this valve is possible or necessary. The black solenoid coil mounts on its valve stem.

  • Page 126: Hydraswing Operator Maintenance Schedule

    *3. Grease the large hydraulic cylinder end pin as regular maintenance every 50,000 cycles or 1 year (whichever comes first). *4. Grease the two zerk fittings on the hydraulic cylinder trunion bearing (inside, near base of the cylinder) regularly, every 100,000 cycles or 1 year (whichever come first). HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 127: Hydrasupply Maintenance Schedule

    *8. Check the motor. DC motors contain carbon brushes which wear over time and must be replaced. Failure to replace the brushes will result in damage to the DC motor. Brushes should be inspected every year in high usage applications or every 100,000 cycles and replaced as needed. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 128: Wiring Hysecurity Sensors: Smart Touch

    Wiring diagrams are provided on the following pages. The diagrams illustrate how to connect sensors and program the gate operator. HySecurity Smart Touch gate operators can monitor entrapment protection sensors per UL 325 - 2016 Standard of Safety using software version h4.50 (or later).

  • Page 129: Wiring Tips For Sensor Com Terminal: Smart Touch

    Press Next or Previous. Press Select. Continue pressing Next to Blinking characters Advance - press Next Two left characters blink. view all selections. become static. Previous - press Previous HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 130 LOCK INTERLOCK MX000585 EDGE 2 Actively Monitoring VERSION EMERG CLOSE FIRE DEPT OPEN Smart Touch Controller RADIO OPTIONS LIMIT DUAL GATE Channel wires to 10k Edges OPEN +24V +24V HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 131: Smart Touch: Photo Eye Thru Beam (Emx Irb Mon)

    DIP switches must be set as shown otherwise the photo eye will not operate correctly. If you receive an Alert, "!ACTION BLOCKED" "Photo Eye Open" PEO or "Photo Eye Close" PEC, take steps to align the photo eye. Refer to Photo Eye Alignment Feature on page 88. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 132: Smart Touch: Photo Eye / Reflective (E3K R10K4)

    CHARGER CAUTION AC LOSS HySecurity LOCK INTERLOCK MX000585 Do NOT connect the 10K VERSION resistor to HySecurity EMERG CLOSE gate operators. Follow the FIRE DEPT OPEN instructions on this sheet to avoid FAULT 2. Smart Touch Controller LIMIT DUAL GATE...
  • Page 133 All external entrapment protection sensors must be NC sensor outputs and wired to the SENSOR COM terminal for monitoring and powering purposes. The sensor becomes actively powered when the gate operator's motor runs. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...

  • Page 134: Smart Touch: Wireless Edge, Wireless Gate Link

    LOCK INTERLOCK MX000585 VERSION EMERG CLOSE SENSOR COM FIRE DEPT OPEN +24V Smart Touch Controller SENSOR COM RADIO OPTIONS LIMIT DUAL GATE OPEN +24V +24V SENSOR 1,2, or 3 HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 135: Appendix A - French Translations

    7. The entrance is for vehicles only. Pedestrians seulement. Les piétons doivent utiliser une voie must use separate entrance. d’accès différente. 8. SAVE THESE INSTRUCTIONS. 8. CONSERVEZ CES INSTRUCTIONS. HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 136 éloignées l’une de l’autre. Les barrières battantes Swinging gates shall not open into public access ne doivent pas ouvrir dans une zone d’accès areas. public. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...
  • Page 137 2.11 For a gate operator utilizing a contact 2.11 Pour les ouvre-barrières qui fonctionnent sensor avec des capteurs HydraSwing Programming and Operations hysecurity.com | 800-321-9947 MX3636-01 Rev. H ©2020...
  • Page 138 à l’un des points de sa trajectoire, au moins contact sensors shall be located on the bottom un capteur de contact doit être situé sur le bord edge. inférieur. HydraSwing Programming and Operations MX3636-01 Rev. H ©2020 hysecurity.com | 800-321-9947...

  • Page 139: Warranty

    HySecurity, and the Two Year warranty period in (b), (d), (e), and (f) will not extend force majeure. This warranty does not cover any incidental expenses, including fines beyond four years from the date that the product was shipped from HySecurity.

  • Page 140: Specifications

    Qualified HySecurity distributors are experienced and trained to assist in resolving installation problems. For the name of a qualified distributor near you, call HySecurity at 800-321-9947. *Before contacting your distributor or HySecurity Technical Support, obtain the serial number of your operator.

This manual is also suitable for:

Hydraswing 40fHydraswing 40 twinHydraswing 40f twinHydraswing 80fHydraswing 150

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