Suspension; Replace The Front Springs - Taylor-Dunn B0-248-36 Service Replacement Parts

B0-248; B0-254; BT-248; BT-280 (36v & 48v)

REPLACE THE FRONT SPRINGS

WARNING
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
If a spring has failed or is fatigued, then it is recommended that both front springs are replaced as a set.
HINT : In most vehicles it will be easier if the springs are replaced one at a time.
1) Make sure the key-switch is in the "OFF" position, then remove the key.
2) Place the forward-reverse switch in the center "OFF" position.
3) Set the park brake.
4) Place blocks under the front wheels to prevent vehicle movement.
5) Disconnect the main positive and negative cables at the batteries.
Always use a lifting strap, hoist, and jack stands, of adequate capacity to lift and support the vehicle. Failure
to use lifting and support devices of rated load capacity may result in severe bodily injury.
6: Raise the front of the vehicle and support with jack stands.
7: Tie up or support the front axle so it cannot fall out of the vehicle.
8: Unbolt the spring from the front axle beam.
9: Support the spring so that it cannot fall out of the
vehicle.
10: Remove the lower bolt from the spring hanger.
11: Remove the spring bolt from the other end of the
spring and remove the spring from the vehicle.
12: Inspect the spring bolts and spring hangers for
signs of wear or damage. If any wear or damage
is found, then they must be replaced.
13: Install the new spring in reverse order.
14: If the spring hanger bolts do not have a grease
fitting, lube the spring bushings before installing
the spring.
15: Torque the spring hanger bolts to amount listed
in the Hardware Torque table at the end of this
section.
16: If the spring bolts are equipped with grease fittings, lube them at this time.
17: Lower the vehicle.
18: Reconnect the main positive and negative cables at the batteries.
19: Remove the blocks from behind the wheels.
20: Release the parking brake and test drive the vehicle.
Damaged or worn spring bolts or hangers could result in sudden failure of the suspension causing severe
bodily injury or property damage.
MB-248-18

Suspension

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