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B 50
Taylor-Dunn B 50 Manuals
Manuals and User Guides for Taylor-Dunn B 50. We have
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Taylor-Dunn B 50 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual
Taylor-Dunn B 50 Operation, T Roubleshooting And Replacement Parts Manual (233 pages)
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 7.08 MB
Table of Contents
Taylor-Dunn
5
Table of Contents
5
About this Manual
8
Introduction
8
Responsibilities
9
Who Should Read this Manual
9
How to Use this Manual
10
Safety Rules and Operating Instructions
10
Conventions
11
How to Identify Your Vehicle
12
Taking Delivery of Your Vehicle
13
Safety Rules and Operating Instructions
15
Standard Specifications Personnel Carrier
16
Safety Rules and Guidelines
17
Driver Training Program
18
Driver Qualifications
18
Vehicle Controls
19
Key-Switch
19
Forward-Off-Reverse Switch
19
Horn Switch
19
Headlight Switch
20
Strobe Light Switch (Optional)
20
Battery Status Indicator, Analog (Optional)
20
Battery Status Indicator
21
Hour Meter (Optional)
21
Steering
21
Foot Brake Pedal
22
Directional Signals (Optional)
22
Hazard Light Switch (Optional)
22
Accelerator Pedal
22
Reverse or Motion Alarm (Optional)
23
Park Brake
23
Seat Interlock Switch
24
Vehicle Operational Guidelines
25
Safety Guidelines
25
Starting
25
While Driving
26
Loading and Unloading
26
Parking
26
Towing
26
Charging Your Vehicle
27
Signet Charger Operation, Model HB Series
27
Signet Charger Operation, Model HBS Series
28
Lestronic II Charger Operation
28
New Battery Break in
28
Charging Time
28
Storing / Returning to Service
29
Storing Your Vehicle
29
Returning to Service
29
Periodic Maintenance Checklist
30
General Maintenance
31
Maintenance Guidelines
32
Maintenance Guidelines for Vehicles Used in Severe Conditions
33
Troubleshooting Guide
34
Lubrication Chart
35
Front Axle Service
37
Inspect the Front Wheel Bearings and King Pin
38
Adjust Front Wheel Bearings
39
Front A-Arm Removal and Installation
40
Removal
40
Installation
41
Steering Component Service
41
Replace Front Wheel Bearings
42
Replace the King Pins and Bushings
44
Replace the Steering Knuckle
46
Steering Component Service
49
Front End Alignment
50
Inspect Ball Joints
54
Inspect Rod Ends
55
Adjust the Steering Gear
56
Replace the Steering Wheel
57
Replace the Steering Gear
58
Replace the Ball Joints, Tie Rods, and Drag Link
59
Replacing a Ball Joint
60
Replacing the Drag Link
61
Replacing the Tie Rod
62
Center the Steering Gear
63
Pitman Shaft Alignment
63
Repair the Steering Gear
64
Assembly
64
Brake Service
67
Brakes Service
67
Inspect the Service Brake
68
Auto-Adjust Brake Mechanism Operation
68
Inspecting the Auto-Adjust Brake Mechanism
69
Brake Drum (Dana)
70
Brake Shoes
70
Inspect the Park Brake
71
Inspection and Replacement of Park Brake Pedal Lock
71
Rear Brake Linkage Adjustment
72
Replace Rear Brake Pads or Shoes
73
Table of Contents
75
Inspecting the Motor Brushes
76
Motors with Internal Cooling Fans
76
Enclosed Motors (GE, no Cooling Fan)
76
Motor Service
76
Motor Inspection
77
Motor Removal and Installation
77
Replacing the Brushes
79
Repairing the Commutator
80
Replacing the Bearings
80
Service Limits
81
Transmission Service
83
Check Oil Level
84
Change Oil
85
Motor
86
Removal
86
Installation
86
Rear Hub with Brake Drum
87
Removal and Installation
87
Rear Axle
88
Tires and Wheels
88
Replace the Axle Bearing
90
Transmission
91
Removal and Installation
91
Differential Case
92
Disassemble
92
Assemble
95
Replace the Shocks
100
Tires and Wheels
101
Tire Inflation
102
Tire Inspection
102
Replace the Front Tire/Wheel
103
Replace the Rear Tire/Wheel
103
Repair the Tire (Pneumatic)
104
Replace the Tire (Pneumatic)
105
Battery Service
107
Cleaning
108
Chargers
109
Testing
109
Watering
111
Charging
112
Replacing (6-Volt Batteries Only)
113
Moist Charge Batteries
115
Storage and Returning to Service
116
Storage
116
Returning to Service
117
Table of Contents
119
Symptoms
120
Read this First
121
Test Equipment Required
121
IMPORTANT NOTES and INSTRUCTIONS
121
Definitions
122
Wire Diagram
129
Symptom Troubleshooting Guide
137
Pmc Control
137
Plugging Diode
137
Freewheel Diode
137
Iso
137
Solenoids
137
Motor
137
Electrical Troubleshooting
162
Important Notes and Instructions
166
Clamp on DC Ammeter to Measure up to 20-Amps
166
Damage to the Charger
166
If the Charger Exhibits Intermittent Problems, It Must be in the Failed Mode for Troubleshooting
166
Make Sure that the AC Electrical Socket the Charger Is Plugged into Is in Good
166
Make Sure that the AC Voltage at the Electrical Socket Is the same as the AC
166
Make Sure the Batteries Are in Good Condition
166
There Are no Internally Serviceable Components in the Charger. if the Charger Has Failed then It Must be
166
This Troubleshooting Guide Assumes a Familiarity with the Use of a Digital Multimeter
166
Wire Diagrams
171
Complete Vehicle
172
Dash
173
Control Panel
174
Accelerator Module Detail
175
Lights
176
Illustrated Parts
177
Front Axle and Suspension
178
Steering Linkage
180
Steering Gear
182
Transmission Differential Case
184
Rear Axle and Brakes
186
Rear Suspension
188
Motor
190
Brake Linkage
192
Wheels and Tires
194
Instrument Panel Console
196
Speed Control Panel
198
Miscellaneous Electrical
200
Miscellaneous Frame and Body
202
Charger
204
Charger
208
Lights
209
Batteries
211
Decals
212
Sun Top and Windshield
214
Mirrors
216
Tool Box / Luggage Rack
218
Hardware Identification
225
Hex Bolts
225
Other Bolts
225
Standard Head Markings
225
Hex Lock Nuts (Stover)
226
Hex Nuts
226
Other Nuts
226
(Non-Critical Hardware)
227
Suggested Torque Values
227
(Critical Hardware)
228
Suggested Torque Values
228
Brake Lining Handling Precautions
231
Appendix A
231
Appendix B
231
Appendix C
231
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