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KD-16 L-84 TECHNICAL EDUCATION TECHNICAL EDUCATION TECHNICA Flush-Mount Dishwasher Vertical Modular for European Cabinets Washer Addendum: New service diagnostic information is available beginning on page 180. Model JDB9600AW JOB AID W103299 Service Manual W10720845...
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FORWARD This Jenn-Air Service Manual, "Flush Mount Dishwasher" (Part No. W10720845), provides the In-Home Service Professional with information on the installation, operation, and service of the “Flush Mount Dishwasher." GOALS AND OBJECTIVES The goal of this Service Manual is to provide information that will enable the In-Home Service Professional to properly diagnose malfunctions and repair the "Jenn-Air Flush Mount Dishwasher.”...
INTRODUCTION Purpose of the document General symbols The repair instructions: Symbol Meaning ► guide the service technician in troubleshooting and repairing domestic appliances Special information ► assist the technical storeman in deciding which spare parts are probably required for the repair ►...
Safety-relevant symbols Symbol Meaning General warning information Danger of electric shock Risk of being cut Risk of crushing Hot surfaces Risk of explosion Strong magnetic field Non-ionising radiation...
SAFETY Qualifications of service technicians The described activities may be carried out only by electrical engineers and electrical engineers for specific activities if they have been trained by BSH or an authorised establishment. Identification of danger levels Identification Meaning Imminent danger which may result in death or DANGER serious injury if it is not avoided.
General safety instructions W A R N I N G Exposed conductive parts may be live if a fault has ► Read repair manual and follow the instructions included in it. occurred. ► Proceed systematically and follow the instructions for Danger to life caused by electric shock! troubleshooting and repairs.
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N O T E Components which come into contact with electro- static voltage will be damaged beyond repair ► Before carrying out any work, apply protective system to components susceptible to electrical discharge. ► Observe measures to protect the components suscep- tible to electrical discharge.
Power module Inlet Valve CONSTRUCTION AND FUNCTION Heat pump Water softener Chapter describing design and function Drain pump Counter weight Overflow conduit / gutter Water inlet Overall view of the appliance with all components. Sealsystem Outlet hose Sump...
Door sensor 3.2.2 Function of the door sensor 3.2.1 Position of the door sensor Hall sensors (also known as Hall probes, after Edwin Hall) use the Hall effect to measure magnetic fields. A permanent magnet is inserted in the door lock. When the door is closed, the permanent magnet is positioned exactly over the Hall sensor.
3.3.2 Function of the mechanical childproof lock (optional) Door lock/Childproof lock The mechanical childproof lock prevents the door from opening. 3.3.1 Overall view of the mechanical door lock Activation: Pull lever outwards and push to the right. Deactivation: Push lever all the way in. Door lock Mechanical snap lock Mechanical childproof lock (optional)
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Deactivating button lock: 3.3.3 Electronic door lock (optional) Hold down button B for approx. 4 sec. until CL goes out. When the programme ends (on the digital display), the button lock The appliance can be secured to prevent programmes from being is cancelled.
3.4.3 Safety switch – base pan Safety system 3.4.1 Components in the safety system ► AquaStop / water inlet valve ► Overflow channel and drainage duct ► Safety switch – base pan ► Intelligent electronics 3.4.2 Overflow channel and drainage duct Safety switch Polystyrene float The safety switch is mechanically connected to the polystyrene float.
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3.4.4 Function The safety system is based on an “active” system. The electronics continuously monitor the safety switch in the base pan. Even if the appliance is switched off. If water runs into the base pan, the safety switch is actuated. The appliance switches on.
Aquastop valve 3.5.1 Design The Aquastop valve is an electromechanical safety valve. The coarse and fine filters are located on the screw connection for the tap. Under the filters is the flow limiter. It limits the water flow to 2.5 litres. The Aquastop valve is enclosed by a housing.
Water inlet When a rinse programme starts, the water inlet valve is actuated for 5 seconds. Water is expected to run in. Simultaneously pulses are expected from the impeller wheel counter on the electronics. If these remain off, an error code is displayed and the programme is not started.
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Devices with "heat exchanger L ight" have no drainage valve. A sealing plug allows the water to flow directly into the water softener. -------------------------------------------------------------------------------------------- Heat exchangerr Closing plug...
Water inlet When a rinse programme starts, the water inlet valve is actuated for 5 seconds. Water is expected to run in. Simultaneously pulses are expected from the impeller wheel counter on the electronics. If these remain off, an error code is displayed and the programme is not started.
3.8.2 Design of mechanical reed contact Flow sensor 3.8.1 Function The flow sensor is attached in the water channel of the heat ex- changer (impeller wheel counter). The impeller wheel rotates as water flows through the channel. A small permanent magnet attached to the impeller wheel switches both contacts of a magnetic switch (Reed switch).
Expansion opening The heat exchanger is connected to the rinsing tank by the expansion opening. During the heating process the air in the rinsing tank expands. To pre- vent an overpressure and to ensure that the door is pressed on, air escapes via the expansion opening.
If there is low pressure in the water line, water may flow out of the 3.10 Free flow line machine into the water supply system in the worst case scenario. Only air is drawn in through the opening in the flow line and the return flow of water is prevented.
3.11 Water softening system 3.11.1 Water softening The water softening system (ion exchanger) is a container which is filled with fine-grained synthetic resin granules. This synthetic resin replaces calcium and magnesium ions in the water with sodium ions which are on its surface. Synthetic resin The untreated water with its hardness constituents is conveyed via the synthetic resin.
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3.11.2 Regeneration Synthetic resin To make the ion exchanger functional again, a concentrated salt solution (sodium chloride) is conveyed from the salt dispenser by the water softener. Due to the large surplus the sodium ions from the salt solution displace the calcium and magnesium ions and attach them- selves to the exchange compound.
3.12 Regeneration valve 3.12.2 Water passages in the water softening system A 2-way valve (regeneration valve) is installed in the water softening system. This valve controls the water flow: When the regeneration valve is in the idle state, the water is conveyed directly into the ion exchanger and softened.
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Untreated water inlet regeneration valve Untreated water outlet regeneration with water inlet valve with water inlet If the regeneration valve is actuated, the water flows into the salt dispenser and is enriched with salt. Untreated water inlet regeneration valve 3 Salt water inlet regeneration valve Untreated water outlet regeneration valve 4 Salt water outlet regeneration valve The water is conveyed back to the regeneration valve via the water...
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Untreated water inlet regeneration valve Salt water inlet regeneration valve with water inlet with water inlet Untreated water outlet regeneration valve Salt water outlet regeneration valve with water inlet with water inlet...
3.13 Low salt detection Water softening system PCB with light barrier The PCB for the low salt indicator is attached with clips to the right side of the water softening system (front side of appliance). Photodiode Transmitter LED Regeneration salt The salt level is detected via a light barrier.
3.14.1 Fine filter cylinder 3.14 Filter system Conventional fine filter systems are based on a round cylinder shape. If the cylinder is rolled out, the filter surface can be seen. Fine filter cylinder rolled up Fine filter cylinder rolled out The new fine filter system is based on a corrugated fine filter cylinder.
3.15 Pump sump The pump sump is illustrated here with all mounted parts. Aqua sensor (optionally) Suction cap Drain pump cover 3.15.1 Covers in the pump sump Drain pump Water switch (optionally) The suction cap ensures that the pump has an optimized suction performance and flow performance.
3.16 Water switch The water switch controls the water passage of the 3 spray levels and the filling of the optional water storage tank. It consists of a drive motor with cam plate, pulse generator and the locking disc. When the appliance is switched on, the motor is actuated via a triac.
3.17.2 Design of the heating pump: 3.17 Heating pump 3.17.1 Overall view of the heating pump The heating pump contains the heater, temperature sensors and cir- culation pump in one housing. Pump housing with internal temperature BLDC motor shield made of metal Heating tube with NTCs Pressure connection Heater connection...
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3.17.3 Function of the circulation pump The water is drawn in via the intake connection. The guide wheel guides the water evenly along the heating tube. The water is pumped to the water points via the pressure connection. While water is being circulated, the BLDC motor (Brushless DC Motor) signals different states to the power electronics via the current consumption of the individual windings: ►...
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3.17.4 Design of the heater If the appliance is connected to a hot water connection or solar equipment, the heater is switched off at a supply water temperature of > 70 °C. NTCs Heating paths The heating paths are applied to a specially coated metal tube. The connections and two NTCs are integrated in the heating paths.
3.18 Drain pump If there is too little water in the pump area, pumping is stopped. If there is no cap in the pump sump, water pressure cannot build up. An error code is saved in the electronics. If the pump is blocked, this is detected by the electronics. By brief intermittent pumping, the pump attempts to loosen the blockage.
In each programme sequence in which the Aqua sensor is active the 3.19 Aqua sensor (optional) Aqua sensor is calbrated. If calibration is defective, an error is written into the error memory of the power electronics. The measured value is set to “turbid” and a maximum programme sequence occurs No Aqua sensor installed ►...
3.20 Spray system The spray system consists of 3 spraying levels: the lower and upper spray arms and an optional roof shower head. Water is supplied to the upper spray arm and the roof shower head via the supply pipe attached to the inside of the tank rear panel.
3.21.1 Cutlery drawer - option 3.21 Basket system The basket system consists of 2–3 levels. The baskets differ in features and colour depending on appliance class. The table indicates the differences in features (date 07.2008). Vario VarioFlex VarioFlexPlus Top basket Ball ends –...
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Loading example: 3.21.2 VarioDrawer Plus – optionally from 10/2011 Lowerable elements Folding spikes Lowering mechanism Opening Starting from 10/2011 a VarioDrawer comes to the employment. This contains 2 rows flip tiens and lowerable files in the external areas, separately for right and left.
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Representation of mobile elements and loading example: 3.21.3 Top basket Knife shelf Rackmatik plate Folding spikes Basket handle Split, hinged additional cup racks The extendable top basket is loaded with smaller plates, glasses and cups. The utensils are cleaned by a spray arm under the top basket. When the top basket is pushed in, it docks with the supply pipe at the rear to make the water connection (see Spray system).
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Representation of mobile elements: Loading example:...
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3.21.4 Bottom basket Ball ends Folding spikes Holder for long-stemmed glasses Cutlery basket (optionally) Split, hinged additional cup racks Basket handle The bottom basket is moved out of the appliance on rollers. The fixed lower spray arm cleans the utensils in the bottom basket (see Spray system).
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Representation of mobile elements: Loading example:...
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3.21.5 Ball ends 3.21.9 Holder for long-stemmed glasses Ball ends are small balls on the tips of the folding spikes. If glasses or A folding bracket on the back of the bottom basket can be folded plates are placed on standard spikes, streaks may form in the area forwards so that long-stemmed glasses can also be arranged on where the utensil touches the spike.
3.22 Dosing assistant The tab drops into the tray. The spray arm in the top basket sprays the tray from below to dissolve the tab. The bottom basket can no longer be pulled out over the dispenser. Food remnants can no longer drop into the dosage chamber and block it.
If the drain pump is actuated for draining, the water is pumped to the 3.23 Water outlet heat exchanger. The water flows to the drainage hose via the heat exchanger and out of the appliance. A non-return valve is installed in the hose connection of the pump This prevents the return of waste water into the pump sump.
The non-return valve prevents water from running back out of the 3.24 Non-return valve drainage area of the appliance. This prevents dirt residue, dirty water or detergent residue from flowing back into the rinsing circuit. Pump sump Sealing lip Non-return valve...
3.25 Ventilation sequence During pumping, water is pumped to the drainage hose via the drainage channel of the heat exchanger / water inlet. A continuous water flow occurs. If the drainage is lower than the appliance, the water flows out of the appliance by suction effect even if the drain pump is no longer actuated.
3.26 Dispenser When the dispenser is filled with rinse aid, the cover is closed. It stays closed until it is manually opened again. The dosing chamber for detergent is opened mechanically in the appropriate washing section. Powdered detergent flows into the rinsing tank.
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3.26.1 Function The actuator mechanism for the detergent cover is actuated via a coil. The coil is actuated via pulses from the power electronics. When the coil is switched on, the anchor is moved to the left. The anchor is connected by a plastic lever to the release lever of the detergent cover.
3.27 Low rinse-aid sensor The optical low rinse-aid sensor consists of a transmitter diode and a photo transistor. A light beam is transmitted from the transmitter diode to the receiver diode via a prism. If the dispenser is full, the light beam in the prism is scattered.
Construction-partly the following spring system can be also used: 3.28 Door springs The door springs are situated on the right and left under the base pan. The tensile force is transferred to the door hinge with a tension cord via a deflection lever. The tensile force of the door springs cannot be adjusted.
3.29 Variable hinge 3.29.1 Description The variable hinge enables fully integrated dishwashers to be installed in kitchens with a low base. The device moves the decor front upwards when the door is opened. As a result, the overhang at the bottom is smaller and passes over the base.
3.31 Customer settings 3.31.4 Possible settings Range Display Selection Warm water A:00 – A:01 Switch on and off, Requirement: connection factory setting: A:00 - Off Appliance is switched on Hardness range H:00 – H:07 8 ranges, On - Off factory setting: H:04 Intensive drying d:00 –...
3.32 Emotion light (optionally) Emotion light is an internal light. LEDs Ribbon cable If the “Emotion Light” function is activated in the appliance menu, 2 LEDs light up when the door is opened. The interior light (Emotion Light) comes on when the door is opened irrespective of whether the ON/OFF switch is switched on or off.
3.33 Info light (optional) The user is provided with additional information by fully integratable models with a programme status display visible from the outside (info light). The info light consists of an LED and a fibre-optic cable. The light is bundled via the fibre-optic cable and is projected as a red light spot on the subsurface in front of the dishwasher while the programme is running.
3.34 TimeLight (optional) TimeLight projects user information about the operating state of the appliance for fully integrated models onto the floor in front of the appliance. Function: An LED radiates light which hits a condenser lens. The function of this lens is to collimate the incoming light to ensure that the LCD panel is evenly illuminated.
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Projection process: 34 x 34 pixel Projection module in the base plate Projection surface Deflection mirror in the base plate Base panel Outer door...
3.35 Power module N O T E 3.35.1 Position of the components Electrostatic sensitive devices Components will be destroyed if touched ► Before carrying out any work, apply protective system to components susceptible to electrical discharge. ► Observe measures to protect the components susceptible to electrical discharge.
3.36 Power cords – country versions 3.36.1 Power cord The power cord has a cold appliance system connection and is enclosed with the appliance. When the appliance is switched on for the first time, the cable must be connected to the back of the appliance 3.36.2 Country versions Different power cords are offered as optional accessories via Sales.
The software can be manually imported (flashed). A connection with 3.37 D-bus2 / appliance software the D-bus2 is established via the UDA. D A N G E R C A U T I O N Voltage peaks with the release/connecting the plug Exposed live parts contacts Danger to life caused by electric shock!
3.38 Weight Free-standing appliances have a weight in the rear area of the base pan. This prevents the appliance from tipping over if the door is opened and the baskets pulled out. There are 2 different concrete weights: Appliances with cutlery drawer: 6.5 kg Appliances without cutlery drawer: 5.5 kg Appliances with Zeolith additional heating system: 2.4 Kg Counterweight...
DIAGNOSTICS Malfunctions Fault Cause Fault correction Tablet does not dissolve. Spray arm stiff, sticking, touches container rear side. Check function of the upper spray arm (Use of glass door, material number: 81cm: 341333; 86 cm: 341334). Tablet does not fall into the Tolerances Insert tablet chute (material number 614935) into top basket handle on 86 cm...
Result faults Fault Cause Fault correction • Tablet does not fall into the basket handle on 86 cm • Insert tablet chute (material number 614935) into Poor rinsing result. appliances. top basket. • Spray arm stiff, sticking. • Check that the spray arms function (Use of glass door, material number: 81 cm: 341333;...
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Residue on the utensils Fault description Cause Remedial action Food remnants or sandy residue Utensils placed too closely together, overfilled. Observe correct arrangement of utensils (arrange according to Fig. Fig. 2 Fig. Spray arm blocked by utensils or cutlery. Arrange utensils so that spray arm can rotate without obstruction. (arrange according to Fig.
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Fault description Cause Remedial action Detergent residue Detergent dispenser cover blocked by utensils (cover does not open Check detergent dispenser function, detergent cover must not be fully). obstructed by utensils. Do not place any utensils or aroma dispensers in the dosing assistant.
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2. Coatings: Fault description Cause Remedial action Wipe-clean or water-soluble Detergent substances are deposited. Change detergent brand. coatings in the container or on These coatings cannot usually be removed with chemicals (appliance Clean appliance mechanically. the door cleaner, ...). Water softening system set marginally; fault description occurs cyclically Increase softening setting “White coating on container floor”.
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Fault description Cause Remedial action White, stubborn coatings; Detergent substances are deposited. Change detergent brand. limescale on the utensils, These coatings cannot usually be removed with chemicals (appliance Clean appliance mechanically. container or door cleaner, ..). Hardness range incorrectly set or untreated water hardness greater Check residual hardness in the cleaning and final rinse cycles and than 50 °dH.
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3. Discolouration: Fault description Cause Remedial action Coloured (blue, yellow, brown), Film formation consisting of ingredients from vegetables Can be partly removed with machine cleaner (mat. no. 311313) or shimmering, difficult to remove (e.g. cabbage, celery, potatoes, noodles, ..) or the tap water mechanical cleaning.
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5. Damage to utensils/water-insoluble residue Fault description Cause Remedial action Initial or existing irreversible Glasses not adequately dishwasher-proof (glasses are usually only Advise the customer. clouding of glass suitable for dishwasher). Reduce main causes of glass corrosion: − Use dishwasher-proof glasses. −...
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6. Rust Fault description Cause Remedial action Rust marks on cutlery Cutlery not adequate corrosion-resistant. Knife blades are frequently Use corrosion-resistant cutlery. more severely affected. Cutlery infected by extraneous rust from rusting parts (metal lid, Do not wash rusting parts. damaged utensils basket, etc.).
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Figures: Fig 1 A – Arrange knives and other sharp-edged or pointed cutlery with the blades face down to prevent accidental injury. B – Do not place items of cutlery on top of each other. Correct arrangement certainly aids stain-free cutlery. C –...
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Fig 3 A – Arrange hollow receptacles in such a way that water cannot collect inside. B – Do not place utensils on top of each other. Otherwise, parts on top will not be sprayed from below with adequate water. C –...
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Fig 4 Eliminate the baskets in the following order: 1 – Lower basket. 2 – Upper basket cutlery drawer (optionally).
Electrical faults Fault Cause Fault correction Low salt indicator is Salt tablets used. Advise customer: do not use salt tablets. constantly lit. Mechanical faults Fehler Ursache Fehlerbehebung Door cannot be closed. Catch locked by the door lock. Close door firmly until the lock is functioning normally again.
Leaks Fault Cause Fault correction Leakage under heat Expansion opening does not bolt correctly. Consider the sequence when assembling the heat exchanger exchanger: • See also to chapter „ replacing heat exchanger” Error E:15 generated from Minimal leakage in the water softener can generate error Change water softener complete: leakage under water E:15 after many wash cycles.
TEST AND REPAIR 5.1.2 Operating the appliance with the water softening system switched off Testing water hardness in the appliance If the water softening system is deactivated, detergent tablets with salt Some faults require that the water hardness is determined in the replacement substances should be used.
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5.1.4 Checking water supply The electronics check the water level in the appliance during the pre- rinse and wash cycles via the heating pump (uniformity check). If re- quired, the water is topped up. The filling capacity for the clear rinse is filled during the inter-mediate rinse cycle and stored in the heat exchanger.
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New heat exchanger: The heat exchanger is filled during the wash cycle. The filling should be prewarmed and be available for the intermediate rinse or final rinse cycle. 5.1.7 Consequence A filled heat exchanger is expected for the final rinse cycle (2.5 l of 3.1 l filling capacity).
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Removing/installing the appliance 5.1.9 Required tools Tools: Material number: Special tool for threaded ring on 341805 the salt dispenser; cover on the expansion opening; exhaust air channel, water storage tank, water inlet bolt. 5.1.10 Removing water ► To drain the heat exchanger and water storage tank, start any programme.
5.2.2 Removal Testing/replacing the door sensor Requirement: ► Outer door removed. ► Fascia removed. ► Right side panel removed. 5.2.1 Measuring the voltage ► Very carefully remove the plug from the door sensor. Do not pull on the wires. ► Measure voltage on both contact of the power cord.
Testing dispenser electrically Technical specifications EU: Pulse voltage of coil: 320 V Requirement: Frequency: ► Outer door removed. Resistance: 11 kΩ ± 1 kΩ Rinse aid capacity: 80 ml 5.3.1 Measuring the coil Rinse aid amount at setting 1–6 1 ml per setting Technical specificationsUSA: Pulse voltage of coil: 165 V DC...
Checking EmotionLight (optionally) Requirement: √ Side panel on right removed √ Top cover of power module removed Loosen plug-and-socket connection and measure voltage at power module contacts K10.10.5-6 Technical specifications: Supply voltage: 13,5 V DC...
5.7.2 Measuring NTC resistance Testing the heating pump The NTC resistance value is measured on the heating contacts of the heating pump. Measured values when NTCs intact and at 25 °C: Contact 4 – 5: approx. 10 KΩ ± 1 KΩ Contact 5 –...
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5.7.3 Measuring winding resistance of the BLDC motor Measure winding resistance at 25° on the winding contacts of the heating pump. Technical specifications: approx. 41.5 Ω ± 4 Ω Resistance: approx. 53.5 Ω ± 4.5 Ω according to manufacturer Technical specifications: 12 Ω...
Testing the drain pump 5.8.1 Measuring winding resistance of the BLDC motor Measure winding resistance on the winding contacts. Technical specifications: approx. 80,5 Ω ± 5 Ω Resistance: Resistance measurement ► The resistance values are approx. values. There must be symmetry for all measurements (same resistance values).
Technical specifications EU: Testing the water points electrically Nominal voltage: 230–240 V Requirement: Power input: 7 W / 4W ► Side panel on right removed. Frequency: 50/60 Hz 6,0 kΩ ± 800 Ω Resistance: 5.9.1 Measure water points motor (simple measurement) 4,6 kΩ...
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5.9.2 Measuring water points motor (on the component) Requirement: ► Rinsing tank folded down. Measured values, see table. 5.9.3 Water points pulse transmitter The water points pulse transmitter cannot be tested. Measure the resisitance of the feed cable. If there is a fault on the pulse transmitter, the water points run continuously.
5.10.2 Removal 5.10 Power cord Disconnect the power cord from the appliance by carefully moving it 2 strong catch mechanisms on the sides prevent the plug from up and down (not sideways!!) and simultaneously pulling the becoming loose or coming out of the appliance. appliance plug.
5.11 Replacing feed pipe 5.11.2 Installation Installation is in reverse sequence. 5.11.1 Removal Tug the lower spray arm slightly and pull off the feed pipe. Unscrew both Torx screws on the pump sump. Loosen catch mechanisms in the area of the coupling point. Carefully loosen top catch mechanisms on the roof sprinkler (optionally) using a small flat-blade screwdriver.
5.12 Removing the worktop Remove two screws at rear. Press up both locking levers under the worktop. Lift the front of the worktop slightly. 5.12.1 Removal Push back the worktop and lift off.
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5.12.2 Installation Lock back of worktop into the guides with the retaining lugs. Push forwards. Press down front of worktop until both locking levers click into position. Screw the two screws back in again.
5.13 Installing optional elements in the baskets Optional elements can be fitted in the baskets. 5.13.1 Tablet chute 86 cm model 614935...
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5.13.2 Cup support clip618565 Opening the clips: When washing cups, the cup support clip can be folded up. The additional inclined position reduces the accumulation of water on the underside of the cup. In the case of tall glasses it is recommended to fold down the cup support clip.
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5.13.3 Gastronorm insert holder Positioning the utensils:...
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5.13.4 Setting up vario cutlery drawer plus – optional from Press the lateral plastic inserts outward. 10/2011 on Pull it upward from the framework. Only the disassembly of flexible elements of the vario cutlery drawer plus is shown. The assembly takes place in reverse order. Plastic parts are to be engaged evenly and examined for tightness.
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Bend guide straps carefully outward. Press the metal frames from the mounting plates in front. Pull flip tines from the laughter. Push to the rear from the guidance.
5.15.2 Installation 5.15 Replacing / resetting door lock Requirement: √ Worktop removed or √ appliance pulled out as far as rinsing tank frame. 5.15.1 Removal Insert the new door lock. Bend in the two metal brackets again to secure the door lock. 5.15.3 Reset If the snap lock is locked manually (if required when using the transparent diagnosis door), the system must be released again.
5.16 Replacing side panels Requirement: √ Remove worktop (if fitted). 5.16.1 Removal Loosen screws of the side panel on the front side. Fold out the upper side of the side plate. Push down the side panels and detach from the retaining lugs of the base pan.
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5.16.2 Installation Installation Attach the side panel to the catches of the appliance underside. Press evenly onto the appliance. Screw together side wall.
5.17 Removing outer door Panel screws ► It is not necessary to remove the topmost 6 screws in order to remove the outer door. ► Take hold of the sides of the outer door to prevent it falling down. 5.17.1 Removal Remove outer door by removing the 3 screws on each side of the inner door.
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5.17.2 Installation Position insulating mats and force sensors. Close inner door but do not engage. Push outer door with the upperside at an angle under the fascia. Press outer door onto the inner door. With the door open slightly, screw together from inside. Panel screws ►...
5.18 Variable hinge – installation, optional 5.18.1 Removal Requirement: base panel removed Note Installation height ► Before pulling the dish washer out of installation mark the installation hight. (e.g.: distance (a) between floor to lower edge of the dish washer). ►...
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Remove 4 screws. Remove both chrome strips.
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Loosen lock screws (3 ~ 5 rounds). Raise furniture door and push it upwards till the upper slide is out of the guide.
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Remove 6 housing screws from the front door. Remove screws.
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Move hinge upside Pull outer door slightly away from the appliance. Remove both slideelements from the conduct Carefully remove downwards.
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5.18.2 Installing outer door Insert outer door from below into the inner door. Insert both slideelements to the conduct Press outer door towards the appliance. Move hinge upside Position of the screws ► When reusing the sliding elements observe the correct screw position the structure (see chapter: Mounting furniture journal) ►...
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Screws Mount the joint on the hinge side plate and screw in from below. ► Use 4x11mm screws. Installation Assemble outer door with 6 housing screws. ► Make sure that the joint is properly inserted into the nose with the hinge. Screw from below...
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Dimensions for 86 cm models: 5.18.3 Installing furniture door When installing the door for the first time, attach the 4 retaining elements to the furniture door as described in the installation instructions. Dimensions for 81 cm models: Mark installation points exactly with 2 mm drill bit attach 4 retaining elements exactly.
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To ensure the the correct assembly height, the measures (b) and (c) must agree. Incorrect marking and attachment! Condition: Equipment correctly aligned Destruction of the furniture door ► The attachment points of the retaining element must be observed exactly. If the 4 retaining elements are attached unevenly or slanted, the furniture door may jam when it is being opened or closed.
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Check the locking screws. The guide part cannot be positioned Up to and including FD 9205 securely unless the gap between the sliding elements is free. (Primary system) The screws must be unscrewed far enough. Incorrect position of the locking screws! Destruction of the retaining elements or the sliding elements on the articulated joints.
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From FD 9205 on For all FD: (Modified system) Insert sliding elements correctly into the guides. Press furniture door onto the outer door. Carefully lower furniture door as far as the stop. The screw must be screwed in, but not fixed.
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Mounting by using screws ► The long screws, which are used in solid furnitures, are not required anymore! The mobile system can be damaged by fixing the furniture sheet. VORSICHT Position decorative strips. Screw on decorative strips. Align furniture door. Tighten 2 locking screws by hand.
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Install appliance and install base panel.
5.19 Replacing the dispenser Requirement: ► Outer door or décor panel removed. Sharp-edged sheet-metal parts! Risk of injury ► Wear protective gloves. 5.19.1 Removing the dispenser CAUTION 5.19.2 Removal Take cable duct out of the catches. Loosen plug-and-socket connection. Carefully bend sheet-metal brackets away from the dispenser and press dispenser carefully inwards and ensure that it does not fall into the appliance.
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5.19.3 Installation ► Before installing the dispenser, bend back sheet-metal brackets to the initial position. Install cable guide. Re-attach plug-and-socket connection. Engage dispenser evenly in the door and ensure that all 8 catch mechanisms have engaged.
5.20 Installing the detergent cover Attach long end of spring to the dispenser. Attach short end of spring to the detergent cover. Press cover into the dispenser.
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5.20.1 Replacing EmotionLight (optionally) Requirement: √ Worktop (optional) removed √ Side panel on right removed 5.20.2 Removal Loosen plug-and-socket connection. (Carefully expose ribbon cable.) 5.20.3 Installation Remove both LEDs Re-attach plug-and-socket connection. (Carefully lay ribbon cable with holder from the rinsing tank. behind the hinge plate.)
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Insert LEDs into the frame of the rinsing tank.
5.21 Replacing infolight In case of a defect the Infolight is to be renewed completely. With the installation the cutout of the damming mat and the cable run are to be examined. If the damming mat still is in the form such as Infolight illustration 1, this 15mm is to be cut out further, sees illustration 2.
end the latches (1) back before installation. 5.22 Replacing TimeLight Push the TimeLight module back into the guidance (2). In case of a defect the Infolight is to be renewed completely. To disassembly bend the latches (1) easily outward. Pull the TimeLight module upward from the guidance (2).
5.23 Replacing the fascia Note ► When loosening the last screw, hold the fascia with √ Outer door (if fitted) removed. one hand. It is no longer secure and may fall down. ► Use 4x16 mm screws. 5.23.1 Preparation: Remove wires on left and right from the bushings. Remove wire from rinse-aid sensor.
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5.23.2 Removal Open door. Loosen upper 6 screws. Remove fascia. 5.23.3 Installation Fix fascia to the inner door and then screw in the 6 screws. Re-attach plug-and-socket connections.
5.24 Replacing the door springs √ Corresponding side panel removed. Different spring systems ► Two different spring systems are used. Both of them are described in this chapter. 5.24.1 Removal (Spring system I) Open door slightly. Grip tension cord with flat-nosed pliers. Close door.
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5.24.2 Table of springs (spring system I): Weihgts of Version: Height: Colour: Mat.-Nr: furniture door Max. Fully 86,5 cm Light Blue 623843 3,0 Kg to integrated (39dB) 10 Kg Fully 86,5 cm Pink 611340 3,0 Kg to integrated 10 Kg Integrated 86,5 cm Green...
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5.24.3 Assembling Tension cord holder ► The tension cord holder must be attached as illustrated in order to prevent friction on the base pan. Insert tension cord to the spring (1) and fix it in the notch of the base pan (2).
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5.24.4 Removal (Spring sytem II) See Removal Spring System I ► The door springs can be identified by a coloured dot on the rear of the appliance. 5.24.5 Table of springs (Spring system II) ► The door springs must be replaced in pairs only! ►...
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1 Metal retaining plate Spring Attach metal retaining plate to spring. Noises Metal retaining plate When converting or replacing the spring, ensure in particular that the front plastic holder is correctly repositioned; otherwise Hammer metal retaining plate into designated groove in base group. it may cause noises on the side panel.
5.25 Replacing heat exchanger Tag expansion opening nut in mounting position. Remove expansion opening nut. Requirement: Remove cover cap (optional). ► Left side panel removed Remove waterinlet connection. ► Heat exchanger emptied 5.25.1 Removal of heat exchanger Expansions opening-nut Waterinlet connection Cover, water inlet...
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Remove both Torx screws on the outside of the tank. Bend out the guard cover of the impeller wheel counter and remove plug connection. Loosen hose clamp on the water supply and remove supply hose. Loosen catch mechanisms on the front of the housing. Carefully pull heat exchanger forwards.
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5.25.2 Mounting heat exchanger Leakage Assembly sequence ► Pay attention to the correct position of the sealing ► The assembly sequence described here is to be in the expansion opening. kept Prevent leakage ► Avoid squeezings of the connections to the Water softener and water drain hoses Insert the heat exchanger to the connections of water softener and drain hoses.
5.26 Replacing flow sensor Requirement: ► Side panel on left removed Risk of breakage ► Do not bend or kink boards with a flow sensor in the flask! ► Component is very sensitive! Carefully bend out the plastic flap on the heat exchanger / water inlet. Loosen plug-and-socket connection Take complete board with flow sensor out of the catch mechanisms.
5.27.2 Remove anchor 5.27 Replacing the regeneration valve Requirement: √ Side panel on left removed. √ Optionally: Heat exchanger emptied. √ Water drained from the salt dispenser. 5.27.1 Removal Insert a small screwdriver in the valve position Lever the valve insert carefully loosely Remove the valve insert from the regeneration unit Install in reverse sequence.
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5.27.3 Positioning the armature Align the marked points. Press valve with spring back into the coil until the valve engages.
5.28 Replacing the drainage hose Requirement: √ Left side panel removed. 5.28.1 Removal Loosen the panel catch mechanism. Fold out the panel. Press drainage hose backwards out of the holder. Remove downwards from the heat exchanger / water inlet. 5.28.2 Installation Is in reverse sequence.
5.29 Replacing the supply hose Requirement: √ Left side panel removed. 5.29.1 Removal Remove electrical connection. Loosen the panel catch mechanism. Flap to the right hand side. Fold out the panel.
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Open clamp. Remove supply hose from the heat exchanger / water inlet. 5.29.2 Installation Is in reverse sequence.
5.30 Replacing the power module Requirement: ► Right side panel removed. ► Optional liquor reservoir removed. ► Power cord removed from the appliance. 5.30.1 Removal Loosen catches and lift off module. Using a screwdriver, carefully lever the cap to the left and loosen the catch.
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5.30.2 Remove cap 5.30.3 Open the power module Loosen the catching by an easy hitch. Remove the cap. Loosen housing catches all around. Pull housing parts apart.
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5.30.4 Loosen cable harness Coding frames ► The coding frames are to be opened only if necessary. They are a component of the wiring harness and remain not on the module. Components which come into contact with electro- static voltage will be damaged beyond repair ►...
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5.30.5 Installation Installation is in reverse sequence. The power module must engage audibly into the base pan. Re-attach the splash guard cover. Insert coding frame into the guide. Press down until the catch clicks into position. Plugs ► Respect for tighten the plug within the coding frame Laying of cables ►...
5.31 Replacing base panel and plate 5.31.1 Removal Incorrect removal ► If the base panel is slackened at the side and removed, the two holders may break off. If only one holder is damaged, the side can be changed, as both holders are the same.
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Loosen base plate by unscrewing the Torx screws. Lever the plate out of the catches and remove. The underside of the base panel is secured with 2 catches. Insert a screwdriver into the guides (1) and remove the catch mechanism downwards. Remove panel upwards.
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5.31.2 Installation Put base panel on top. Press down until it clicks into position. Place base plate in the catches. Press up and screw together.
5.32.1 Removal 5.32 Replacing non-return valve Requirement: ► Outer door removed ► Base panel and plate removed ► Water removed from pump sump ► Drainage hose removed from pump sump Scratches ► During removal, do not scratch the inside of the outlet connection with a sharp-edged screwdriver.
5.33 Replacing the Aquasensor Requirement: ► Base panel and base plate removed. 5.33.2 Installation Insert and lock board. Press Aquasensor with board edgewise into the pump sump. Rotate 90° to the right and lock in position. Seal 5.33.1 Removal ► To facilitate rotating the Aquasensor, the seal can be lubricated with Promol or rinse aid.
5.34.2 Removing overflow channel 5.34 Folding down rinsing tank The rinsing tank must be folded down all the way from the base pan for the following work: ► Replacement of the water softening system. ► Replacement of the pump sump. ►...
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5.34.3 Removing drainage hose 5.34.4 Removing float switch safety system Residual water ► When the drainage hose is removed, residual water may run out. Catch water or remove from the base pan with suction syringe. Loosen catches. Remove switch upwards. Press flexible drainage hose upwards out of the fixing.
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5.34.5 Opening supply hose grommet (aquasop models) 5.34.6 Opening supply hose grommet (water inlet valve models) Loosen the panel catch mechanism. Fold out the panel. Press the hose bushing at a slight angle into the base pan to have Loosen locking lever. more clearance to fold down and remove the rinsing tank.
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5.34.7 Loosening the tank catch mechanism The rinsing tank is held and locked at the front and rear in guides on the base. The rinsing tank is fixed at the rear on the left and right with sheet- metal brackets. These are bent by a plastic lug on the base pan. Using a screwdriver, detach hinge plates at the front side from the top of the catch mechanism.
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5.34.8 Folding down the rinsing tank Close salt dispenser ► Always check that the salt dispenser cover is screwed shut to prevent salt solution from running out subsequently when the tank is folded down! ► Protect support surface for the rinsing tank from being scratched.
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► If the appliance is on its back and the base pan is removed, ensure 5.34.9 Components on the tank that the weight does not fall out of free-standing appliances. In this state the following components/modules which are attached to the tank can be replaced: Cable harness Heating pump...
5.35 Replacing pump sump Requirement: √ Rinsing tank folded down √ Heating pump removed √ Water points removed √ Drain pump removed √ Supply pipe removed 5.35.1 Removal Risk of injury! Sharp-edged sheet-metal parts ► The edge of the sheet metal at the opening for the pump sump may be sharp-edged! Loosen 4 screws (1.
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5.35.2 Installation Sequence of screw connections ► Always observe the sequence of the screw connections. Leaks may occur. Ensure that the seal is correctly positioned! Brush with a little Promol or rinse aid. Place pump sump from below directly and without tilting it on the container.
5.36 Replacing heating pump 5.36.1 Removing heating pump Requirement: Rinsing tank folded down Do not open heating pump. ► The heating pump can be replaced as a whole component only. Individual parts are not available. Using side cutters, loosen the hose clamp on the water points connection.
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5.36.2 Installing the heating pump Carefully remove/rotate heating pump off the water points hose. By gently rotating the heating pump, pull it backwards. Moisten inside of rubber seal with rinse aid. Push heating pump onto the pump sump and press outlet channel into the water points.
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5.36.3 Cleaning the heating pump Drain pump seal ► The replaced seal for the intake channel must be The heating pump must be cleaned from the outside only. If the inserted all the way into the housing of the heating heating pump is opened, the leak tightness can no longer be pump.
5.37 Replacing water points Requirement: √ Rinsing tank folded down √ Circulation pump removed 5.37.1 Removal Loosen the water points ► The water points housing requires effort to turn! ► Wear gloves. Remove the hose for water storage tank (optionally) Loosen catch mechanism.
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5.37.2 Installation Brush rubber seal with a little Promol or rinse aid. Position Z–shaped piece of the water points between the two bars of the pump sump. Press water points flat on the pump sump. Lock in position by rotating in a clockwise direction. Fix the hose from water storage tank again (optionally)
5.38 Replacing water softening system 5.38.1 Removal Requirement: √ Rinsing tank folded down. Risk of injury! Sharp-edged sheet parts ► The edge of the sheet at the opening for the water softening system may be sharp! CAUTION AU-models Conditional from manufacturing, Australia models have partially a "dummy"...
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5.38.2 Installation Salt dispenser cover removed. Push water softening system from below into the rinsing tank. Loosen salt dispenser nut with special tool mat. no.: 341805. Tighten salt dispenser nut with special tool mat. no.: 341313. Remove water softening system downwards. Screw on cover.
5.39 Replacing the drain pump Requirement: √ Base panel and plate removed. √ Water drained. 5.39.1 Removal Remove plug. Pull catch mechanism lever (1) for the drain pump forwards. Rotate drain pump clockwise. Remove pump forwards out of the pump sump. 5.39.2 Installation ►...
5.40 Counterweight 5.40.2 Installation √ Rinsing tank folded down 5.40.1 Removal Check rubber damper is in correct position. Insert weight into the recesses. Remove the weight upwards.
5.41 Attaching the rinsing tank 5.41.1 Attaching the rinsing tank Ensure it is seated correctly ► Ensure that the weight is installed correctly in free- standing appliances. ► If the heat exchanger is mounted on the rinsing tank, ensure that the hose connections are clean. ►...
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5.41.2 Protecting tank catch mechanisms Using a screwdriver, bend hinge plate catch mechanism outwards. Ensure that the connection is faultless without crushing the terminals on the heat exchanger.
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5.41.3 Installing the supply hose Using a screwdriver, bend over sheet-metal brackets. Take the hose bushing out of the base pan. Insert panel. Lock panel.
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5.41.4 Installing float switch safety system 5.41.5 Installing the drainage hose Push drainage hose into the pump sump. Press float switch into the catch mechanism of the base plate. Press flexible drainage hose into the fixing. Insert power module and fix it. Visual inspection ►...
5.42 Transparent door Permanent magnet ► If using the transparent door, a permanent magnet must be positioned in the inside door. It is used to signal “door closed” to the door contact switch. The door contact switch responds to the direction of the magnetic field.
5.43.1 UDA connection to the operating module in the door 5.43 Loading appliance software Requirement: √ UDA with cable and adapters √ Computer √ I-Service software D A N G E R Exposed live parts Danger to life caused by electric shock! ►...
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5.43.2 UDA connection to the power module 5.43.3 Software The UDA connection cable can also be connected directly to the power module. The Y-cable must not be used for this connection. Open iService Software on the computer and load appliance software. When flashing is complete, switch off the appliance and disconnect from the power supply (reset mains) After the main reset, a software / programm reset must be done in any...
5.44 Technical specifications Power consumption in stand by: Operating panel with push < 0,1 W buttons: Operating panel with < 0,8 W Piezoelectronic: Time delay mode, cycle end Max. 2,5 W mode & left open mode Main power voltage range: EU, CH, 220-240V 50/60 Hz...
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ADDENDUM Service Program (3 pages) This section provides instructions on how to enter and exit the Service Program, run Service Diagnostics, and access Error Codes for the Jenn-Air Flush Mount Dishwasher. Service Diagnostics (3 pages) This section provides information on the Service Diagnostic program for the Jenn-Air Flush Mount Dishwasher. Diagnostic tests includes component activation, checks and measurements, anticipated values, and approximate time per tests. NOTE: Some tests cannot be skipped. Error Codes (5 pages) This section provides a list of the Error Codes for the Jenn-Air Flush Mount Dishwasher. Additional information includes a description of the codes, appliance behavior, and possible causes. ADDENDUM...
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Service Program ADDENDUM - SERVICE PROGRAM Page 1 of 3...
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Service Diagnostics ADDENDUM - SERVICE DIAGNOSTICS Page 1 of 3...
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PRODUCT SPECIFICATIONS & WARRANTY INFORMATION SOURCES IN THE UNITED STATES: FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL: 1-800-JENNAIR Website: (1-800-536-6247) www.jennair.com FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL: THE TECHNICAL ASSISTANCE LINE: 1-800-832-7174 HAVE YOU R STORE NUMBER READY TO IDENTIFY YOU AS AN HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED IN-HOME SERVICE PROFESSIONAL AUTHORIZED IN-HOME SERVICE PROFESSIONAL FOR LITERATURE ORDERS (CUSTOMER EXPERIENCE CENTER):...
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