Pro-face GP-4201TM Hardware Manual
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Pro-face GP-4201TM Hardware Manual

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GP-4201TM/4301TM/4000M
Hardware Manual

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  • Page 1 GP-4201TM/4301TM/4000M Hardware Manual...
  • Page 2 Neither Pro-face nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

  • Page 3: Table Of Contents

    Display Module GP-4201TM ........
  • Page 4 GP-4201TM/4301TM/4000M Hardware Manual Periodic Check Points ......... . .

  • Page 5: Safety Information

    Safety Information Safety Information § Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
  • Page 6 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Pro-face for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.

  • Page 7: About The Book

    About the Book About the Book At a Glance Thank you for purchasing Pro-face's GP-4201TM/4301TM/4000M (Hereafter referred to as the "GP unit"). Document Scope This manual describes how to use the GP unit. Validity Note This documentation is valid for the GP unit when used with GP-Pro EX version 4.02 or later.
  • Page 8 GP-Rear Module PFXGM4B01D (Rear Modular Type) Global Code A global code is assigned to every Pro-face product as a universal model number. For more information on product models and their matching global codes, please refer to the following URL. http://www.pro-face.com/trans/en/manual/1003.html...

  • Page 9: Chapter 1 General Overview

    EIO0000000614 07/2010 General Overview General Overview Overview This chapter describes the GP unit's General Overview. What's in this Chapter? This chapter contains the following topics: Topic Page Package Contents Parts Identification and Functions Certifications and Standards...

  • Page 10: Package Contents

    GP-4201TM/4301TM/4000M Hardware Manual Package Contents Package Contents Verify all items listed here are present in your package: Package Type Display Rear Legend Description GP *1 Module Module Display Module Rear Module Socket Wrench USB Clamp Type A (1Port) Anti-rotation Tee...
  • Page 11 General Overview Critical systems, Detected Alarms and Handling Requirements Critical detected alarm indicators and system functions require independent and redundant protection hardware and/or mechanical interlocks. If the unit for any reason becomes inoperative (for example, an inoperative backlight) it may be difficult or impossible to identify a function. Functions that may present a hazard if not immediately executed, such as emergency stop, must be provided independently of the unit.
  • Page 12 GP-4201TM/4301TM/4000M Hardware Manual Handling the LCD Panel The following characteristics are specific to the LCD unit and are considered normal behavior: LCD screen may show unevenness in the brightness of certain images or may  appear different when seen from outside the specified viewing angle. Extended shadows, or cross-talk, may also appear on the sides of screen images.

  • Page 13: Parts Identification And Functions

    General Overview Parts Identification and Functions Display Module Front: A, B Display: displays user created screens and remote equipment variables. Touch panel: performs screen change operations and sends data to the host (PLC). Rear:...
  • Page 14 GP-4201TM/4301TM/4000M Hardware Manual Rear Module Front: Rear:...
  • Page 15 General Overview Connectors: Bottom: USB (Type A) interface connector: connects the memory stick to the unit. Serial I/F (host I/F): connects a RS232C/RS422/RS485 cable (from the host/PLC) to the GP unit. D-Sub 9-pin plug type connector. Ethernet Interface (LAN): connects an Ethernet cable (from the host/PLC) to the unit. DC Power Supply Connector: connects the power input and ground wires to the unit.

  • Page 16: Certifications And Standards

    GP-4201TM/4301TM/4000M Hardware Manual Certifications and Standards Introduction Pro-face submitted this product for independent testing and qualification by third- party listing agencies. These agencies have certified this product as meeting the following standards. For information on Standards and Regulations, such as certified models and certificates, see the following.
  • Page 17 Potential electrostatic charging hazard: wipe the front panel of the terminal with  a damp cloth before turning ON. Do not substitute a rear module labeled GP-4201TM/4301TM by a rear module  labeled PFXGM4B01D when installed in Hazardous Locations. Failure to follow these instructions can result in death, serious injury, or...
  • Page 18 GP-4201TM/4301TM/4000M Hardware Manual CE Markings This product conforms to the necessary requirements of the following Directives for applying the CE label: Directive 2014/35/EU (Low Voltage)  Directive 2014/30/EU (EMC)  This conformity is based on compliance with EN 61131-2. KC Markings...

  • Page 19: Chapter 2 Device Connectivity

    EIO0000000614 07/2010 Device Connectivity Device Connectivity Introduction This chapter presents the equipment connectable to GP unit. What's in this Chapter? This chapter contains the following topics: Topic Page System Design Accessories...

  • Page 20: System Design

    GP-4201TM/4301TM/4000M Hardware Manual System Design Introduction The following diagrams represent equipment that can be connected to the unit. RUN Mode Peripherals - Serial Communication NOTE: For instructions on how to connect to other devices, always refer to the “GP-Pro EX Device/PLC Connection Manual”.
  • Page 21 Device Connectivity RUN Mode Peripherals - Ethernet Communication GP unit To an Ethernet Network Ethernet Interface (10BASE-T/100BASE-TX) Twisted Pair Cable (commercial type) (commercial type)
  • Page 22 Conversion Adapter PFXZCBCBCVUSR41 *1 Refer to the System Design (see page 20) *2 For supported models, refer to Pro-face's support site (http://www.pro- face.com/trans/en/manual/1001.html). You can connect to this site by clicking the GP-Pro EX's [Help (H)] menu- [Connect to Support Site "Otasuke Pro!" (C)] command.
  • Page 23 (USB mini-B) ZC9USCBMB1 or ZC9USEXMB1 Commercial Type *1 For supported models, refer to Pro-face's support site (http://www.pro- face.com/trans/en/manual/1001.html). You can connect to this site by clicking the GP-Pro EX's [Help (H)] menu- [Connect to Support Site "Otasuke Pro!" (C)] command.

  • Page 24: Accessories

    GP-4201TM/4301TM/4000M Hardware Manual Accessories Serial Interface Item Product Name Model No. Description RS-232C Cable (5m) CA3-CBL232/5M-01 Connects a host controller to the GP unit. (RS-232C) RS-422 Cable (5m) CA3-CBL422/5M-01 Connects a host controller to the GP unit. (RS-422 / Socket Type)
  • Page 25 Device Connectivity USB Interface Item Product Name Model No. Description USB Front Cable (1m) CA5-USBEXT-01 Extension cable attaching USB interface to front panel. USB-Serial (RS- CA6-USB232-01 Cable for converting a GP unit's USB 232C) Conversion interface into a serial interface (RS- Cable (0.5m) 232C).
  • Page 26 GP-4201TM/4301TM/4000M Hardware Manual Option Items Product Name Model No. Description 3.5 inch Screen CA6-DFS4-01 Disposable, dirt-resistant sheet for the Protection Sheet GP unit's screen. (5 sheets/set) (Hard type) 5.7 inch Screen PFXZCBDS61 Protection Sheet 3.5 inch UV Protection PFXZCFUV41 Sheet to protect the display from dirt...

  • Page 27: Chapter 3 Specifications

    EIO0000000614 07/2010 Specifications Specifications Overview This chapter presents the GP unit specifications. What's in this Chapter? This chapter contains the following sections: Section Topic Page General Specifications Functional Specifications Interface Specifications Dimensions...

  • Page 28: General Specifications

    GP-4201TM/4301TM/4000M Hardware Manual General Specifications General Specification Electrical Specifications Rated Input Voltage Power In-Rush Voltage Endur- Insulation Input Voltage Drop Consumption Current ance Resistance Voltage Limits GP-4201TM 24 Vdc 20.4...28.8 10 ms or 6.8 W or less 30 A or...
  • Page 29 Specifications Structural Specifications GP-4201TM GP-4301TM GP-4000M Structure NEMA#250 TYPE 4X NEMA#250 TYPE 4X (indoor, IP 20 (indoor, installed in an installed in an enclosure) enclosure) Front panel: IP 65f Front panel: IP 65f Rear panel: IP 20 Rear panel: IP 20...

  • Page 30: Functional Specifications

    GP-4201TM/4301TM/4000M Hardware Manual Functional Specifications Overview This section presents the unities functional specifications of the display, memory and interfaces. What's in this Section? This section contains the following topics: Topic Page Display Memory, Clock, and Touch Panel...

  • Page 31: Display

    Specifications Display Display Specifications GP-4201TM GP-4301TM Display Type TFT Color LCD TFT Color LCD Display Size 3.5” 5.7” Resolution 320 x 240 pixels (QVGA) 320 x 240 pixels (QVGA) Effective Display Area W70.56 x H52.92 mm W115.2 x H86.4 mm (W2.78 x H2.08 in)

  • Page 32: Memory, Clock, And Touch Panel

    Touch Panel Service Life 1 million times or more The GP-4201TM and GP-4301TM touch panel does not support two point touch (multiple point touch). If you touch multiple points on the touch panel, it will operate as if you touched the center-point of the multiple touches.

  • Page 33: Interface Specifications

    Specifications Interface Specifications Overview This section presents the interface specifications of the GP unit. What's in this Section? This section contains the following topics: Topic Page Interface Specifications Specifications of Serial Interface COM1...

  • Page 34: Interface Specifications

    GP-4201TM/4301TM/4000M Hardware Manual Interface Specifications Serial Interface COM1 Asynchronous Transmission RS-232C / RS-422 / RS-485 Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...115.200 kbps, 187,500 bps Connector...

  • Page 35: Specifications Of Serial Interface Com1

    Specifications Specifications of Serial Interface COM1 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GP- Pro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and the FG (frame ground) terminals are connected inside the unit.
  • Page 36 Securely attach communication cables to the panel or cabinet.  Failure to follow these instructions can result in injury or equipment damage. GP-4201TM/4301TM: D-Sub 9 pin plug connector via an RS-232C/RS-422/RS-485 cable. Interfit bracket is #4-40 (UNC). Pin Arrangement Pin No.

  • Page 37: Dimensions

    Specifications Dimensions Display Module GP-4201TM Ø 3.43 Ø 0.13 1.18 15.3 16.2 0.60 0.63 72.6 2.85 31.5 97.6 1.24 3.84 (1) Front (2) Left Side (3) Top...

  • Page 38: Display Module Gp-4301Tm

    GP-4201TM/4301TM/4000M Hardware Manual Display Module GP-4301TM 6.41 15.3 117.7 0.60 4.63 17.5 0.69 32.8 1.29 (1) Front (2) Left Side (3) Top (4) Bottom (5) Right Side...

  • Page 39: Rear Module (For All Gp Units)

    Specifications Rear Module (for all GP units) 30.6 1.20 0.37 40.1 1.57 4.64 (1) Front (2) Right Side...

  • Page 40: Display And Rear Modules Gp-4201Tm

    GP-4201TM/4301TM/4000M Hardware Manual Display and Rear Modules GP-4201TM 3.84 16.2 30.6 0.63 1.20 4.64 56.3 2.21 (1) Front (2) Left Side (3) Top (4) Bottom (5) Right Side...

  • Page 41: Display And Rear Modules Gp-4301Tm

    Specifications Display and Rear Modules GP-4301TM 30.6 17.5 1.20 0.69 6.41 56.5 2.224 4.64 (1) Front (2) Left Side (3) Top (4) Bottom (5) Right Side...

  • Page 42: Cable Attached Dimensions

    GP-4201TM/4301TM/4000M Hardware Manual Cable Attached Dimensions 60.4 60.4 2.38 2.38 (1) Rear (2) Left Side (3) Right Side (4) Bottom NOTE: All the above values are designed in case of cable bending. The dimensions given here are representative values depending on the type of connection cable used.Therefore, they...

  • Page 43: Separation Cable Attached Dimension

    Specifications Separation Cable Attached Dimension 48,9±0,5 1.9±0.02 DIN Rail DIN Rail 2,5±0,3 0.1±0.01 8±0,3 53.9±0,5 0.31±0.012 2.12±0.02 14.5±0,2 0.57±0.008 131,35±0,4 5.17±0.016 (1) Rear (2) Left Side (3) Right Side NOTE: Use this display module/rear module separation cable when the rear module is installed on a DIN rail: The outer diameter of the cable is 8 mm (0.31 in).
  • Page 44 GP-4201TM/4301TM/4000M Hardware Manual...

  • Page 45: Chapter 4 Installation And Wiring

    EIO0000000614 07/2010 Installation and Wiring Installation and Wiring Overview This chapter describes the installation procedures and the wiring principles for GP unit. What's in this Chapter? This chapter contains the following sections: Section Topic Page Installation Wiring Principles USB Interface...

  • Page 46: Installation

    GP-4201TM/4301TM/4000M Hardware Manual Installation Overview This section describes the installation Procedures for GP unit. What's in this Section? This section contains the following topics: Topic Page Panel Cut-out Dimensions and Installation Installation Procedures...

  • Page 47: Panel Cut-Out Dimensions And Installation

    The following illustration shows the panel cut-out for a GP unit without a tee: Dimensions Unit A (mm) A (in) B (mm) (1) B (in) (1) B (mm) (2) B (in) (2) GP-4201TM GP-4301TM 22.50 0.88 1.5 to 6 0.06 to 0.23 3 to 6 0.11 to -0.30 -0.01...
  • Page 48 GP-4201TM/4301TM/4000M Hardware Manual Inserting a GP unit With an Anti-rotation Tee NOTE: An Anti-rotation Tee is included in the package. It's appropriate for installing the GP unit horizontally into the panel. Create a panel cut-out and insert the display module of the unit into the panel from the front.
  • Page 49 Installation and Wiring Illustration (1) Display module (2) Panel (3) Display Installation Nut (4) Anti-rotation tee...
  • Page 50 GP-4201TM/4301TM/4000M Hardware Manual 2mm-hight spacer The Spacer, supplied in the Accessories kit (sold separately) (see page 26), allows mounting the product on a following panel. Material GP-4201TM GP-4301TM Steel sheet 1 to 1.5 mm (0.04 and 1 to 1.5 mm (0.04 and 0.06 in)

  • Page 51: Installation Procedures

    Installation and Wiring Installation Procedures NOTE: When transporting a panel with a GP installed, remove its rear module. The stress from cables connecting peripheral equipment may cause damage to GP connectors. Even though the GP may still be under warranty, damage caused by transporting a panel with the GP rear module installed can be repaired for a fee.
  • Page 52 GP-4201TM/4301TM/4000M Hardware Manual When mounting the GP unit vertically, ensure that the right side of the unit faces  up (i.e. the yellow button should be at the left). The unit is at least 100 mm (3.94 in) away from adjacent structures and other ...
  • Page 53 Installation and Wiring Step Action Insert the display module (with Tee, if used) into the panel hole: Screw the nut with the socket wrench with a torque between 1.2 and 2 N•m (10.62 and 17.70 in-lb). Insert and push the rear module until it locks into place: NOTE: Install the display module and the rear module in the orientation shown in the illustration.
  • Page 54 GP-4201TM/4301TM/4000M Hardware Manual Step Action To remove the rear module, push the yellow button to unlock it, then pull the rear module out: Push Pull Unlocked Locked Free NOTICE EQUIPMENT DAMAGE Be sure to remove the rear module from the display module without twisting.
  • Page 55 Installation and Wiring Installing and Removing the Rear Module on a DIN Rail This section describes how to install and remove the rear module on a DIN rail. NOTE: Attach front module and rear module both when you use a display module/rear module separation cable.
  • Page 56 GP-4201TM/4301TM/4000M Hardware Manual Removing the Rear Module from a DIN Rail Step Action To remove the rear module, push the yellow button to unlock it, then pull the rear module out. Rear Module Di l d l /R Remove the display module/rear module separation cable from the DIN rail..

  • Page 57: Wiring Principles

    Installation and Wiring Wiring Principles Overview This section presents GP unit wiring principles. What's in this Section? This section contains the following topics: Topic Page Connecting the Power Cord Connecting the Power Supply Grounding...

  • Page 58: Connecting The Power Cord

    GP-4201TM/4301TM/4000M Hardware Manual Connecting the Power Cord WARNING HAZARD OF ELECTRIC SHOCK When the frame ground (FG) terminal is connected, verify the wire is grounded.  Not grounding the unit can result in excessive Electromagnetic Interference (EMI). Grounding is required to meet EMC level immunity.

  • Page 59: Power Connection

    Installation and Wiring How to connect the Power Cord The following table explains how to connect the DC power supply connector: Step Action Remove the power cord from the power supply. Remove the DC power supply connector from the unit. Remove 7 mm (0.28 in) of the vinyl cover of each of the power cord wires.

  • Page 60: Connecting The Power Supply

    GP-4201TM/4301TM/4000M Hardware Manual Connecting the Power Supply Precautions Connect the power cord to the power connector on the side of the unit using the  DC power supply connector. Use a regulated power supply with a Class 2 power supply between the line and ...
  • Page 61 Installation and Wiring Power Supply Connections For ease of maintenance, use the following optional connection diagram to set up your power supply connections. NOTE: Ground the surge absorber (E1) separately from the unit (E2).  Select a surge absorber that has a maximum circuit voltage greater than the peak ...

  • Page 62: Grounding

    GP-4201TM/4301TM/4000M Hardware Manual Grounding Introduction Take the following precautions for grounding the unit. Exclusive Grounding Connect the frame ground (FG) terminal on the power plug to an exclusive ground. Grounding Procedure Step Action Check that the grounding resistance is less than 100 .
  • Page 63 Installation and Wiring Common Grounding Precautions: Electromagnetic Interference (EMI) can be created if the devices are improperly grounded. Electromagnetic Interference (EMI) can cause loss of communication. Do not use common grounding, except for the authorized configuration described below. If exclusive grounding is not possible, use a common connection point.

  • Page 64: Usb Interface

    GP-4201TM/4301TM/4000M Hardware Manual USB Interface Overview This section presents the USB interface. What's in this Section? This section contains the following topics: Topic Page Important Considerations When Using the USB interface USB Data Transfer Cable (ZC9USCBMB1) - USB Driver Installation...

  • Page 65: Important Considerations When Using The Usb Interface

    Installation and Wiring Important Considerations When Using the USB interface Introduction Data transfer cable (ZC9USCBMB1) can be attached to the USB interface to allow data transfer from the computer to the unit. WARNING RISK OF EXPLOSION IN HAZARDOUS LOCATIONS In hazardous locations as described in ANSI/ISA - 12.12.01: Confirm that the USB cable has been attached with the USB cable clamp before ...

  • Page 66: Usb Data Transfer Cable (Zc9Uscbmb1) - Usb Driver Installation

    GP-4201TM/4301TM/4000M Hardware Manual USB Data Transfer Cable (ZC9USCBMB1) - USB Driver Installation Important information Follow the procedure described below to avoid damage to the cable connector or the unit: Do not connect the USB data transfer cable until told to do so in the instructions.

  • Page 67: Usb (Type A) Interface

    Installation and Wiring USB (Type A) interface Introduction When using a USB device, you can attach a USB clamp to the USB interface to prevent the USB cable from being disconnected. WARNING RISK OF EXPLOSION IN HAZARDOUS LOCATIONS In hazardous locations as described in ANSI/ISA - 12.12.01: confirm that the USB cable has been attached with the USB cable clamp before ...
  • Page 68 GP-4201TM/4301TM/4000M Hardware Manual Step Action 2 Insert the USB cable into the USB host interface. (1) USB Holder (2) USB Cable 3 Attach the USB cover to fix the USB cable in place. Insert the USB cover into the tab of the USB holder.
  • Page 69 Installation and Wiring Removing the USB Clamp Push down the tab of the USB holder and then remove the USB cover. (1) USB Holder (2) USB Cover (3) USB Cable...

  • Page 70: Usb (Mini-B) Interface

    GP-4201TM/4301TM/4000M Hardware Manual USB (mini-B) interface Introduction When using a USB device, you can attach a USB holder to the USB interface to prevent the USB cable from being disconnected. WARNING RISK OF EXPLOSION IN HAZARDOUS LOCATIONS In hazardous locations as described in ANSI/ISA - 12.12.01: The USB mini-B connector is for temporary connection only during maintenance ...
  • Page 71 Installation and Wiring Attaching the USB Clamp Step Action 1 Insert the USB cable into the USB host interface. (1) USB Cable 2 Attach the USB holder to fix the USB cable in place. (1) USB Holder (2) USB Cable...
  • Page 72 GP-4201TM/4301TM/4000M Hardware Manual Removing the USB Clamp Push down the tab of the USB holder and then remove the USB holder. (1) USB Holder (2) USB Cable...

  • Page 73: Chapter 5 Maintenance

    EIO0000000614 07/2010 Maintenance Maintenance Overview This chapter explains how to maintain your GP unit. What's in this Chapter? This chapter contains the following topics: Topic Page Regular Cleaning Periodic Check Points After-sales service...

  • Page 74: Regular Cleaning

    NOTE: A gasket with scratches or dirt could have lost much of its water resistance. Be sure to change the gasket for water resistance equivalent to IP65f when scratches or dirt become visible. After-sales service For details on after-sales service, refer to Pro-face website at http://www.pro-face.com/trans/en/manual/1001.html.

This manual is also suitable for:

Gp-4000mGp-4301tmGp4000 seriesGp-4201 tmGp-4200 seriesGp-4300 series

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