Pro-face GP4000 Series Replacement Manualbook

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GP-477RE->GP4000 Series
Replacement Guidebook
1/55
4th Edition 2014.11
Copyright © 2014.11 Digital Electronics Corporation. All Rights Reserved.

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Summary of Contents for Pro-face GP4000 Series

  • Page 1 Easy! Smooth! GP-477RE->GP4000 Series Replacement Guidebook 1/55 4th Edition 2014.11 Copyright © 2014.11 Digital Electronics Corporation. All Rights Reserved.
  • Page 2 Preface This manual introduces the procedures to replace a GP-477RE unit with a GP-4501T/TW. Model in use Recommended Substitution GP-4501T*1 GP-477RE GP-4501TW*1 A recommended substitution differs depending on a power supply type of the model you use. When replacing AC power supply type When replacing DC power supply type (GP477R-EG11);...
  • Page 3 GP4000 Series Model Number GP4000 series model number partly differs depending on a specification. Before placing an order, please make sure of the model number. GP-4200 series (3.5”) GP-4300 series (5.7”) GP-4400 series (7.5”/7.0”W) GP-4500 series (10.4”) GP-4600 series (12.1”)
  • Page 4: Table Of Contents

    Contents PREFACE SAFETY INFORMATION HAZARD OF OPERATOR INJURY, OR UNINTENDED EQUIPMENT DAMAGE GP4000 SERIES MODEL NUMBER CONTENTS CHAPTER 1 SPECIFICATION COMPARISON 1.1 S GP-477RE GP-4501T PECIFICATIONS OF 1.2 S GP-477RE GP-4501TW PECIFICATIONS OF CHAPTER 2 COMPATIBILITY OF HARDWARE 2.1 L OCATIONS OF CONNECTOR 2.2 T...
  • Page 5 2.8.1 B ARCODE READER CONNECTION 2.8.2 P RINTER CONNECTION 2.8.3 E XPANSION 2.8.4 F RONT AINTENANCE 2.8.5 I SOLATION 2.9 P OWER ONNECTOR 2.9.1 AC POWER SUPPLY TYPE 2.9.2 DC POWER SUPPLY TYPE 2.10 B ACKUP ATTERY 2.11 P OWER ONSUMPTION 2.12 M ATERIALS...
  • Page 6 4.6.2 W RS-422 HEN USING A CONNECTION CABLE CHAPTER 5 APPENDIX 5.1 C HANGING THE SETTING OF THE EXTERNAL MEDIA TO USE 6/55...
  • Page 7 Chapter 1 Specification Comparison 1.1 Specifications of GP-477RE and GP-4501T GP-477RE GP-4501T Display Type High-brightness EL display TFT color LCD Display Colors, 65,536 colors (without blink)/ Amber Levels 16,384 colors (with blink) ->See 2.3 VGA (640x480 pixels) Display Resolution VGA (640×400 pixels) ->See 2.4 Panel Cutout 259(W)x201(H)
  • Page 8 NEW! Ethernet I/F 10BASE-T/100BASE-TX NEW! SD Card I/F ✔ Type A NEW! ✔ Type mini B ->See 2.6 Tool Connector I/F ✔ Centronic-compliant Printer I/F (parallel) ->See 2.8.2 Auxiliary I/O I/F ->See 2.7.2 ✔ Expansion Unit I/F ->See 2.8.3 ✔ 8/55...
  • Page 9 1.2 Specifications of GP-477RE and GP-4501TW GP-477RE GP-4501TW Display Type High-brightness EL display TFT Color LCD 65,536 colors (without blink)/ Display Colors, Levels Amber 16,384 colors (with blink) ->See 2.3 VGA (640×480 pixels) Display Resolution VGA (640×400 pixels) ->See 2.4 Panel Cutout 259(W)x201(H) 301.5(W)x227.5(H)
  • Page 10 NEW! SD Card I/F ✔ NEW! Type A ✔ Type mini B ->See 2.6 Tool Connector I/F ✔ Centronic-compliant Printer I/F (parallel) ->See 2.8.2 Auxiliary I/O I/F ->See 2.7.2 ✔ Expansion Unit I/F ->See 2.8.3 ✔ 10/55...
  • Page 11: Chapter 2 Compatibility Of Hardware

    Chapter 2 Compatibility of Hardware 2.1 Locations of connector Connector locations on GP-477RE and GP-4501T/TW are as follows; GP-477RE GP-4501T/TW 11/55...
  • Page 12 Interface names GP-477RE GP-4501T GP-4501TW Power Input Terminal Block Power Input Terminal Power Connector (AC type)/ Block (AC/DC type) (DC type) Power Connector (DC type) Serial Interface (COM1) Serial Interface (COM2) Tool Connector Ethernet Interface USB Interface (Type A) USB Interface (Type mini B) SD Card Interface 9 Auxiliary Interface (AUX) Printer Interface...
  • Page 13: Touch Panel Specifications

    2.2 Touch Panel specifications 2.2.1 When replacing GP-477RE with GP-4501T For replacing GP-477RE with GP-4501T, you can select the Matrix type (2-point touch input at the same time same as GP-477RE) or the Analog type (1-point touch input) for Touch Panel Type. For the Analog type, even if you touch two points at the same time, it’s recognized that the coordinates located between these two points are touched.
  • Page 14: Display Colors

    2.3 Display Colors The display color of GP-477RE is monochrome, but GP-4501T/TW has a TFT color LCD. After replacement, the display color changes from monochrome to color. When data of a monochrome model is converted to data of a color model with GP-Pro EX, the data may be displayed in colors depending on the version of the Project Converter or settings of the drawing/the parts on the screen.
  • Page 15: Display Resolution

    2.4 Display Resolution The display resolution of GP-477RE is different from that of GP-4501T/TW. For GP-4501T/TW, the screen area gets larger by 40 pixels up and down. If you draw on a full screen, please edit it with GP-Pro EX. 2.5 Panel cutout dimensions (only when replacing with GP-4501TW) When replacing GP-477RE with GP-4501TW, please process the panel because the panel cutout dimensions get larger.
  • Page 16: Interface

    2.7 Interface 2.7.1 Serial Interface The pin assignment and the shape of plug/socket connector of GP-477RE are different from those of GP-4501T/TW. To know the details about them, see [4.2 Shapes of COM ports] and [4.3 Signals of ports]. Because of it, the existing PLC connection cables cannot be used as they are. If you use the existing connection cables, see [4.6 Cable Diagram at the time of replacement].
  • Page 17: Cf Card Interface

    GP-4501T/TW is not equipped with a tool port. A barcode reader that used to be connected to the tool port on GP-477RE cannot be used. However, GP-4501T/TW allows you to connect a barcode reader on its USB interface (Type A) or its serial interface. For the models GP-4501T/TW supports, see [OtasukePro!] (http://www.pro-face.com/otasuke/qa/3000/0056_connect_e.html). 17/55...
  • Page 18: Printer Connection

    GP-4501T/TW, a converter that converts USB I/Fon GP-4501T/TW to Centronics I/F is required. And GP-4501T/TW allows you to connect a printer on its USB port. For the models GP-4501T/TW supports, see [OtasukePro!] (http://www.pro-face.com/otasuke/qa/3000/0056_connect_e.html). 2.8.3 Expansion Unit GP-4501T/TW is not equipped with an expansion unit interface. The expansion unit (each kind of unit like CC-LINK Unit) for GP-477RE cannot be used.
  • Page 19: Power Supply Type

    When the time for replacement of backup batteries approaches, the message to urge you to replace the battery, “RAAA053: Running out of power in the backup battery. Please change the battery.” appears. When the message appears, replace the battery referring to the GP4000 series hardware manual. Replaceable Battery Model PFXZCBBT1 2.11 Power Consumption...
  • Page 20: Materials/Colors Of The Body

     Do not use GP4000 series outdoors.  Do not turn on GP4000 series if condensation has occurred inside the device.  When you are continuously using GP4000 series without oxygen, the brightness might decrease. Please ventilate the control panel periodically.
  • Page 21: Chapter 3 Replacement Procedure

    Check the connection hardware in Chapter 2. specifications in between GP-4501TW and a OtasukePro! [Compatibility PLC in the GP-Pro EX Software] Device/PLC Connection (http://www.pro-face.com/ Manual. otasuke/qa/gp3000/replace Remove GP-477RE. /soft/conv/care/3/). Receive screen data from GP-477RE. Convert GP-477RE screen data with GP-Pro EX’s Project Converter.
  • Page 22: Preparation

    GP-PRO/PBIII for Windows C-Package03 (SP2) V7.29. Those who have GP-PRO/PBIII for Windows C-Package03 V7.0 can download it from our web site called [OtasukePro!] (http://www.pro-face.com/otasuke/download/update/). GPW-CB03 is supported by GP-PRO/PBIII for Windows C-Package02 (SP2) V6.23 or later. You need to install a driver from [Download] on our Web site called [OtasukePro!] (http://www.pro-face.com/otasuke/download/driver/)
  • Page 23: Receive Screen Data From Gp-477Re

    3.3 Receive screen data from GP-477RE This section explains, as an example, how to receive screen data from GP-477RE using a transfer cable, GPW-CB02 or GPW-CB03. If you have backed up screen data, this step is unnecessary; skip to the next section [3.4 Convert screen data with the Project Converter].
  • Page 24 (4) In the Communication Port field, select [COM], specify the COM port to which the cable is connected, and click [OK]. If you use a USB transfer cable (GPW-CB03) You can check the COM port for the USB transfer cable (GPW-CB03), which is assigned to the PC, with the Device Manager of Windows.
  • Page 25 (5) Select the [Transfer] menu and click [Receive...]. (6) Specify the location to save the received screen data at and the project file name and save them. 25/55...
  • Page 26 In case there is no Upload Information “Upload Information” is necessary to receive screen data from GP-477RE. It needs to be included in screen data when transferring screen data to the display unit beforehand. The Upload Information is sent to the display unit by default, however, you may check off the box of Upload Information to prevent screen reception by a third party.
  • Page 27: Convert Screen Data With The Project Converter

    3.4 Convert screen data with the Project Converter Convert a project file (*.prw) for GP-477RE with the GP-Pro EX’s Project Converter. (1) Click the [Start] button, select [All Programs] (or [Programs])-> [Pro-face]-> [GP-Pro EX *.**]->[Project Converter]. (For this part, [*.**], the version of the software you use is displayed.) (2) The Project Converter starts up and the [Project Converter] dialog box opens.
  • Page 28 (4) In [Convert-To], designate a GP-Pro EX’s project file (*.prx). Click the [Browse…] button and enter a new [File Name] (e.g.: “Product system A.prx”). Click [Save], and a new project file will be set to [Convert-To]. 28/55...
  • Page 29 NOTE When a convert-to file exists, the window that confirms whether or not to overwrite the file is displayed. 29/55...
  • Page 30 (5) Click [Convert] and start the conversion. (6) If you are asked about the [Convert-To] type as shown below, select [GP-4501TW] on the pull-down menu. Click [OK]. 30/55...
  • Page 31 If an error message is displayed during conversion, refer to [Project Converter Error Message] (http://www.pro-face.com/otasuke/qa/gp3000/replace/soft/conv/project_con verter_error.html) on our Web site called [OtasukePro!] for the cause and the solution. NOTE If the following dialog box appears, CF Card Ouput Folder setting is required.
  • Page 32 (7) After conversion, the [Save convert information] dialog box appears. If you click [Save], you can save the conversion information in a CSV file format. NOTE Because the differences made at the time of conversion from GP-Pro/PBIII for Windows are described in the saved file, the project file (*.prx) after conversion can be checked and modified according to the conversion information.
  • Page 33 Convert GP-PRO/PBIII for Windows “Destination CF Card Folder” If you convert a project file (*.prw) with a destination CF card folder designated in the step 6, the Question dialog box asking whether or not to designate the destination CF card folder for the convert destination appears again. Select a folder (e.g.: “Database”) and click [OK].
  • Page 34: Change The Display Unit Type

    3.5 Change the Display Unit Type (* Only when replacing with GP-4501T) Open the project file (*.prx) on GP-Pro EX that is converted in the Chapter 3.4 and change the display unit type to GP-4501T. (1) Open the converted project file (*.prx) on GP-Pro EX. (2) Click [System Settings]->[Display]->[Change Display] in [Project] menu and change the Display Unit type to GP-4501T.
  • Page 35 ・ If the following symptoms appear on Microsoft Windows® 7, go to updating “USB Data Transfer Driver” on [OtasukePro!] for download (http://www.pro-face.com/otasuke/download/freesoft/gpproex_transfer.ht - An error occurs when GP-Pro EX or Transfer Tool is installed - An error occurs when data is transferred via a USB transfer cable (model: CA3-USBCB-01).
  • Page 36 (2) Trun on the power of GP-4501T/TW. The “Initial Start Mode” screen will appear on the display unit. After transferring a project file once, this screen will not appear again. (3) On the GP-Pro EX’s State Toolbar, click the [Transfer Project] icon to open the Transfer Tool.
  • Page 37 (4) Make sure that the [Device] in the “Transfer Settings Information” is set to [USB]. If not, click the [Transfer Setting] button to open the “Transfer Setting” dialog box. Select [USB] in the Communication Port Settings field and click [OK]. (5) Click [Send Project] to start transfer.
  • Page 38 (7) When transfer is completed, the status displayed in the dialog box will change from [Transferring] to [Complete Transfer]. Click [Close] to close the dialog box. The display unit will be reset and a screen of the transferred project file will be displayed.
  • Page 39: Differences Of Software

    3.7 Differences of software 3.7.1 Differences after conversion Check the differences of screen data after conversion from GP-PRO/PBIII to GP-Pro EX. For the details of each item, refer to our website. http://www.pro-face.com/otasuke/qa/gp3000/replace/soft/conv/care/3/ Differences of Software Touch Panel Type Compatibility of Bit Switch...
  • Page 40 Compatibility of Ladder Monitor Compatibility of J Tag and R Tag Converting Screen Data of DOS Compatibility of Standard Font D Script starts right after screen change or power on. (Compatibility of D Script Trigger Condition) The position shifts when loading a window screen (Compatibility of U Tag) Precautions for using Screen Level Change Compatibility of H tag 40/55...
  • Page 41: Chapter 4 Communication With Device/Plc

    Chapter 4 Communication with Device/PLC 4.1 Drivers More connectable drivers will be added. For the devices/PLC each driver supports, see [Connectable Devices] (http://www.pro-face.com/product/soft/gpproex/driver/driver.html). 4.2 Shapes of COM ports GP-477RE GP-4501T/TW D-Sub 25 pin (socket) D-Sub 9 pin (plug) RS-232C/422 RS-232C...
  • Page 42: Signals Of Com Ports

    4.3 Signals of COM ports 4.3.1 Signals of COM1 For GP-477RE RS-232C or RS-422 (socket) 42/55...
  • Page 43 For GP-4501T/TW RS-232C (plug) *1: RI and VICC of Pin 9 are switched on the software. VCC Output is not protected from overcurrent. Please follow the current rating to avoid false operation or breakdown. 43/55...
  • Page 44: Signals Of Com2

    When converting the project file with the setting of the communication driver that does not support multi-link connection (n:1) via RS-422, the connection is automatically converted to (1:1). For the communication drivers that support serial multi-link, see [Which drivers support serial multilink communication?] (http://www.pro-face.com/otasuke/files/manual/gpproex/new/device/com_mlnk.ht 44/55...
  • Page 45: Internal 2-Port Feature For Mitsubishi Plc

    4.5 Internal 2-Port feature for Mitsubishi PLC For GP-4501TW, the internal 2-Port feature for Mitsubishi PLC cannot be used. If [GP Setup]->[Mode Settings]->[Option]->[Inernal 2 port] is selected on GP-PRO/PBIII, the following message will appear when converting the project file with the GP-Pro EX Project Converter.
  • Page 46: Cable Diagram At The Time Of Replacement

    IMPORTANT  Please check the connection configurations GP-4501T/TW supports with GP-Pro EX Device/PLC Connection Manual before using a connection cable. (http://www.pro-face.com/otasuke/files/manual/gpproex/new/device/index.ht  The Siemens MPI connection cable, , MPI adapter (GP070-MPI-41) cannot be used. Please refer to the above-mentioned GP-Pro EX Device/PLC Connection Manual and prepare a connection cable for GP-4501T/TW newly.
  • Page 47: When Using Ars-232C Connection Cable

    4.6.1 When using a RS-232C connection cable GP-477RE System Configuration (COM1) GP-4501T/TW System Configuration (connecting to COM1) To replace GP-477RE with GP-4501T/TW, prepare the following item. Product Name Model RS-232C 9-pin/25-pin Conversion Cable (20cm) CA3-CBLCBT232-01 47/55...
  • Page 48 When using CPU I/F Cable for Mitsubishi PLC… When using CPU I/F Cables for Mitsubishi PLC (GP430-IP10-O/ GP430-IP11-O) with GP-2300 series, be sure to select “VCC” in the Device/PLC Setting on GP-Pro EX after converting a project file, or the communication will not work properly. To change this setting, select [System Settings] ->...
  • Page 49 Before connecting to GP-4501T/TW, be sure to change the port setting to [COM2] on Device/PLC Setting of GP-Pro EX. Please check the communication setting with GP-Pro EX Device/PLC Connection Manual just in case. (http://www.pro-face.com/otasuke/files/manual/gpproex/new/device/index.ht To replace GP-477RE with GP-4501T/TW, prepare the following item. Product Name...
  • Page 50 NOTE When using a terminal block adapter (GP070-CN10-O), we recommend you to replace it with a terminal block conversion adapter (PFXZCBADTM1) for GP4000 series. For replacement in this connection method, prepare the following item. Product Name Model Terminal Block Conversion Adapter PFXZCBADTM1 50/55...
  • Page 51 When using Mitsubishi A/QnA series(CPU Direct) connection cable (GP2000-CBLA/5M-01) * Including User-created cable cannot be used. 9/25-pin Conversion Cable Please replace to Mitsubishi A connection cable by Pro-face CA3-CBLA-01 GP2000-CBLA/5M-01 Mitsubishi GP2000 series A/QnA PLC CA3-CBLA-01 Mitsubishi GP4000 series A/QnA PLC...
  • Page 52 When using Mitsubishi FX series(CPU Direct) connection cable (GP2000-CBLFX/5M-01, GP2000-CBLFX/1M-01) * Including User-created cable cannot be used. 9/25-pin Conversion Cable Please replace to Mitsubishi FX connection cable by Pro-face (CA3-CBLFX/5M-01(5m) or CA3-CBLFX/1M-01(1m)). GP2000-CBLFX/5M-01 Mitsubishi GP2000 series FX PLC GP2000-CBLFX/1M-01 CA3-CBLFX/5M-01(5m)
  • Page 53 Chapter 5 Appendix 5.1 Changing the setting of the external media to use If a CF card is used for GP-PRO/PBIII, after GP-477RE is replaced with GP-4501T/TW with the Project Converter of GP-Pro EX, “a CF card” is automatically replaced with “a SD card”...
  • Page 54 [Solution] 1. Change the SD Card setting to the USB storage setting following the steps below. <Procedure> i. Click [Project]->[Information]->[Destination Folder]. ii. Uncheck “Enable SD Card” and check “Enable USB Storage. iii. Click the [Browse] button and specify a destination folder. iv.
  • Page 55 ・ To see how the tags or the parts of GP-PRO/PBIII for Windows are replaced on GP-Pro EX, refer to [OtasukePro!] “Feature Comparison between GP-PRO/PBIII and GP-Pro EX” (http://www.pro-face.com/otasuke/qa/gp3000/replace/soft/conv/care/3/co mpare.htm) ・ To check each function setting of GP-Pro EX, refer to GP-Pro EX Reference Manual.

This manual is also suitable for:

Gp477reGp-4501tGp-4501tw

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