Pro-face GP4000 SERIES Installation Manual
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Pro-face GP4000 SERIES Installation Manual

This installation guide describes gp4000 series except gp-4100 series, gp- 4201tm and gp-4301tm
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Summary of Contents for Pro-face GP4000 SERIES

  • Page 1 *3 6HULHV ,QVWDOODWLRQ *XLGH *3...

  • Page 2: Table Of Contents

    Please read the “Warning/Caution Information” on the attached sheet before using the product. NOTE: This Installation Guide describes GP4000 Series except GP-4100 Series, GP- 4201TM and GP-4301TM. Overview Package Contents..................4 About the Manual...................5 Global Code ....................5 Electrical Specifications 1. GP-4200/4300/4400 Series ...............6 2.

  • Page 3: Overview

    Installation fasteners: 4 per set DC power supply connector: 1 USB cable clamp: 1 set (1 clip and 1 tie) GP4000 Series Installation Guide (this guide): 1 Warning/Caution Information: 1 This unit has been carefully packed, with special attention to quality.

  • Page 4: About The Manual

    Pro-face Home Page. http://www.pro-face.com/otasuke Global Code A global code is assigned to every Pro-face product as a universal model number. For more information on product models and their matching global codes, please refer to the following URL.

  • Page 5: Electrical Specifications

    Electrical Specifications 1. GP-4200/4300/4400 Series Specification GP-4200 Series GP-4300 Series GP-4400 Series Rated Input Voltage 24 Vdc Input Voltage Limits 19.2...28.8 Vdc Voltage Drop 2 ms or less 5 ms or less Power Consumption 9.6W or less 10.5W or less 12W or less When power is not 5.2W or less 6.5W or less 8W or less supplied to external...

  • Page 6: Gp-4500/4600 Series

    Electrical Specifications 2. GP-4500/4600 Series Specification GP-4500/4600 Series DC Model AC Model Rated Input Voltage 24 Vdc 100...240 Vac Input Voltage Limits 19.2...28.8 Vdc 85...264 Vac Rated Frequency 50/60 Hz Rated Frequency Range 47...63 Hz Voltage Drop 10 ms or less 1 cycle or less (Voltage drop interval must be 1 second or...

  • Page 7: Part Numbers And Functions

    Part Numbers and Functions 1. GP-4200 Series Front Rear Bottom GP-4201T/4203T GP-4201TW A: Status LED (see page.13) B: USB (mini-B) Interface C: USB (Type A) Interface D: Serial Interface (COM1) E: Ethernet Interface (see page.13) F: Power Plug Connector G: Serial Interface (COM2)

  • Page 8: Gp-4300 Series

    Part Numbers and Functions 2. GP-4300 Series Front Right Rear Bottom A: Status LED (see page. 13) B: USB (Type A) Interface C: Serial Interface (COM1) D: Serial Interface (COM2) E: Power Plug Connector F: SD Card Access LED (except GP-4301TW) (see page.13) G: SD Card Interface Cover/Replacement Battery Insertion Cover (except GP-4301TW) H: USB (mini-B) Interface...

  • Page 9: Gp-4400 Series

    Part Numbers and Functions 3. GP-4400 Series Front GP-4401T GP-4401WW Right Rear Bottom G H I A: Status LED (see page.13) B: USB (Type A) Interface C: Serial Interface (COM1) D: Serial Interface (COM2) E: Power Plug Connector F: SD Card Access LED (see page.13) G: SD Card Interface Cover/Replacement Battery Insertion Cover H: USB (mini-B) Interface Ethernet Interface (see page.13)

  • Page 10: Gp-4500 Series

    Part Numbers and Functions 4. GP-4500 Series Front Rear Bottom A: Status LED (see page.13) B: Power Input Terminal Block (AC model), Power Plug Connector (DC model) C: SD Card Access LED (see page.13) D: Ethernet Interface (see page.13) E: USB (mini-B) Interface F: SD Card Interface Cover/Replacement Battery Insertion Cover G: Serial Interface (COM2) H: Serial Interface (COM1)

  • Page 11: Gp-4600 Series

    Part Numbers and Functions 5. GP-4600 Series Front Rear Bottom A: Status LED (see page.13) B: Power Input Terminal Block (AC model), Power Plug Connector (DC model) C: SD Card Access LED (see page.13) D: Ethernet Interface (see page.13) E: USB (mini-B) Interface F: SD Card Interface Cover/Replacement Battery Insertion Cover G: Serial Interface (COM2) H: Serial Interface (COM1)

  • Page 12: Led Indications

    Part Numbers and Functions 6. LED Indications (1) Status LED Color Indicator Operation Mode Logic execution mode (Drawing) (when logic is enabled) Green Offline In operation Flashing In operation STOP Orange Flashing Software starting up Power is turned ON. Flashing In operation Major Error LED fade...

  • Page 13: Interface Serial Interface

    Interface Serial Interface Note: For instructions on how to connect to other devices, always refer to the “GP-Pro EX Device/PLC Connection Manual”. DANGER ELECTRIC SHOCK The serial port is not isolated. The SG (signal ground) and the FG (frame ground) terminals are connected inside the unit. When using the SG terminal to connect an external device to the unit: •...
  • Page 14 Interface 1. Connection for Serial Interface Pin assign of each serial interface is explained in reference page. COM1 COM2 GP-4201T RS-232C or RS-422/RS-485 (see page.16, 17) GP-4201TW RS-232C (see page.16) RS-422/RS-485 (see page.17) GP-4203T RS-485 (isolation) (see page.18) GP-4301T RS-232C (see page.16) RS-422/RS-485 (see page.17) GP-4301TW RS-232C (see page.16)
  • Page 15 Interface 2. RS-232C D-Sub 9 pin plug connector via an RS-232C cable. RS-232C Number Signal Name Direction Meaning Input Carrier Detect RD(RXD) Input Receive Data SD(TXD) Output Send Data ER(DTR) Output Data Terminal Ready – Signal Ground DR(DSR) Input Data Set Ready RS(RTS) Output Request to Send...
  • Page 16 Interface 3. RS-422/485 D-Sub 9 pin plug connector via an RS-422/485 cable. RS-422/RS-485 Number Signal Name Direction Meaning Input Receive Data A (+) Input Receive Data B (–) Output Send Data A (+) Output Data Terminal Ready A (+) – Signal Ground Input Send Possible B (–)
  • Page 17 Interface 4. RS-485 (isolation) D-Sub 9 pin socket connector via an RS-485/PROFIBUS/MPI cable. RS-485 (isolation) Number Signal Name Direction Meaning – no connection – no connection Line A Input/Output Data A (+) RS(RTS) Output Request to Send – Signal Ground –...

  • Page 18: Installation

    Installation 1. Installation Requirements • Decide on the thickness of the enclosure wall, based on the level of strength required: 1.6 mm (0.06 in.) to 5 mm (0.2 in.). • Even if panel thickness is within recommend range for “Panel Cut Dimensions”, the panel could warp, depending on panel’s material, size, and installation location of GP unit or other devices.

  • Page 19: Installation Procedure

    Installation • When installing the GP unit in a slanted position with an incline more than 30°, the ambient temperature must not exceed 40 °C (104 °F). You may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40°C or less (104 °F or less).
  • Page 20 Installation Create a Panel Cut and insert the GP into the panel from the front. GP-4200 Series 118.5 92.5 1.6...5 mm 3 mm (0.12 in.) (0.06...0.2 in) maximum +0.04 +0.04 (4.67 in.) (3.64 in.) GP-4300 Series 123.5 1.6...5 mm 3 mm (0.12 in.) (0.06...0.2 in) maximum +0.04...
  • Page 21 Installation Insert the installation fasteners into the GP unit’s insertion slots on the top and bottom sides. (left and right sides for the GP-4200 Series.) If the fasteners are not correctly attached, the GP unit may shift or fall out. Installation Panel Hook Slots...
  • Page 22 Installation NOTICE BROKEN ENCLOSURE • Do not exert more than 0.5 Nm (4.4 in-lb) of torque when tightening the fastener’s screws. • For use on a flat surface of a Type 1, Type 4X (Indoor Use Only) or Type 13 Enclosure Failure to follow these instructions can result in equipment damage.

  • Page 23: Removal Procedures

    Installation 3. Removal Procedures Step Action Loosen the installation fasteners (4) from the GP unit. Remove the GP unit slowly from the panel while pressing the projections on the top of the GP unit. (1) projections Note : • You could damage the GP unit if you try and remove it without holding down the projections.

  • Page 24: Wiring

    Wiring Wiring WARNING HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • Remove all power from the device before removing any elements of the system, and prior to installing or removing any accessories, hardware, or cables. • Remove power before wiring the GP unit’s power terminals. •...
  • Page 25 Wiring 1. Connecting the AC Power Cord Field wiring terminal marking for wire type (75°C (167 °F) Copper conductors only) AC Power Cord Grounding Wire Power Cord Double-insulated Wire 0.75 to 3.5 mm (18-12AWG) 0.75 to 3.5 mm (18-12AWG) Recommended J.S.T Mfg.
  • Page 26 Wiring Remove screws from the L, N, and FG (functional ground) terminals. Attach the ring terminals and reinsert the screws. Check each wire to make sure the connections are correct. Note : • Terminal Block: 1.4 N•m (12.4 lb•in.) • FG (functional ground) Terminal: 1.4 N•m (12.4 lb•in.) Close the terminal strip’s clear plastic cover.
  • Page 27 Grounded terminal connected to the panel chassis. Note: The DC power supply connector (plug) for GP-4200/4300/4400 Series is PFXZCBCNDC1 (manufactured by Pro-face). The DC power supply connector (plug) for GP-4500 Series / GP-4600 Series is PFXZCBCNDC2 (manufactured by Pro-face). Recommended Driver SZS 0.6x3.5 (1205053)
  • Page 28 Wiring How to connect the DC Power Cord Step Action Confirm the power cord is not connected to the power supply. Check the rated voltage, and remove the “DC24V” sticker on the DC power supply connector. Remove 10 mm (0.39 in.) of the vinyl membrane off the ends of the power cord wires.
  • Page 29 Wiring 3. Wiring Cautions Improving Noise/Surge Resistance • The GP unit’s power supply cord should not be bundled with or kept close to main circuit lines (high voltage, high current), power lines, or input/ output lines, and their various systems should be kept separate. When power lines cannot be wired via a separate system, use shielded cables for input/output lines.

  • Page 30: Usb Cable Clamp

    USB Cable Clamp USB Cable Clamp When using a USB device, attach a USB cable clamp to the USB interface to prevent the USB cable from being disconnected. WARNING RECOMMENDATION FOR RESTRICTED AREAS • Verify the power, input, and output (I/O) wiring are in accordance with Class I, Division 2 wiring methods.
  • Page 31 • You can substitute the tie provided with PFXZCBCLUSA1 (manufactured by Pro-face) or other commercially available ties with a width of 4.8 mm [0.19 inch] and thickness of 1.3 mm [0.05 inch]. While pressing the grip on the clip, insert the cable from step 3 all the way into the USB host interface.

  • Page 32: Standards

    Standards Relevant Standards Names Registration Model No. GP-4200 Series GP-4201T PFXGP4201TAD GP-4201TW PFXGP4201TADW GP-4203T PFXGP4203TAD GP-4300 Series GP-4301T PFXGP4301TAD PFXGP4301TADC GP-4301TW PFXGP4301TADW PFXGP4301TADWC GP-4303T PFXGP4303TAD GP-4400 Series GP-4401T PFXGP4401TAD GP-4401WW PFXGP4401WADW GP-4500 Series GP-4501T (Analog Touch PFXGP4501TAA Panel) PFXGP4501TAAC PFXGP4501TAD PFXGP4501TADC GP-4501T (Matrix Touch PFXGP4501TMA...
  • Page 33 Standards The GP unit is manufactured in accordance with: • Standard UL 508 and CSA C22.2 n°142 for Industrial Control Equipment • Standard ANSI/ISA - 12.12.01 and CSA C22.2 n°213 for Electrical Equipment for Use in Class I, Division 2 Hazardous Locations Note: •...
  • Page 34 Inquiry Do you have any questions about difficulties with your GP? Please access our site anytime that you need help with a solution. http://www.pro-face.com/otasuke/ Notes Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages, losses, or third party claims arising from the...

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