PR 9116 User Manual
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PR 9116 User Manual

Universal converter
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9 1 1 6
U n i v e r s a l
c o n v e r t e r
N o . 9 1 1 6 V 1 0 4 - U K
P r o d u c t v e r s i o n : 9 1 1 6 - 0 0 3

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Summary of Contents for PR 9116

  • Page 1 9 1 1 6 U n i v e r s a l c o n v e r t e r N o . 9 1 1 6 V 1 0 4 - U K P r o d u c t v e r s i o n : 9 1 1 6 - 0 0 3...
  • Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder.

  • Page 3: Table Of Contents

    How to demount system 9000 ............Advanced features ................. Application ....................Technical characteristics ..............Applications....................PR 4501 Display / programming front ........... Ordering codes for 9116B ..............Accessories ....................Electrical specifications................ Configuration of sensor error check..........12 Input signal outside range .............. 13 Sensor error detection ..............

  • Page 4: Warning

    PR electronics a/s only. WaRning Do not open the front plate of the device as this will cause dama- ge to the connector for the display / programming front PR 4501. This device contains no DIP-switches or jumpers. symbOl iDEnTiFiCaTiOn...
  • Page 5 CalibRaTiOn anD aDjUsTmEnT During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use. 9116 - Product Version 9116-003...

  • Page 6: How To Demount System 9000

    To the extent the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. HOW TO DEmOUnT sysTEm 9000...

  • Page 7: Advanced Features

    • Input for RTD, TC, Ohm, potentiometer, mA and V • Supply for 2-wire transmitters • Active / passive mA output and relay output • Can be supplied separately or installed on power rail, PR 9400 • SIL 2-certified via Full Assessment advanced features • Configuration and monitoring by way of detachable display front (PR 4501);...

  • Page 8: Applications

    Device status N.C. Device status Supply via Zone 0, 1, 2, power rail 20, 21, 22, M1 / Cl. I/II/III, div. 1 Zone 2 / Cl. 1, div. 2, gr. A-D or safe area gr. A-G 9116 - Product Version 9116-003...

  • Page 9: Pr 4501 Display / Programming Front

    PR 4501 DisPlay / PROgRamming FROnT Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortless ly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the...

  • Page 10: Ordering Codes For 9116B

    / V input, programmable ...... 0.4...60 s Calibration temperature ........20...28°C Accuracy, the greater of the general and basic values: General values Input Absolute Temperature type accuracy coefficient ≤ ±0.1% of span ≤ ±0.01% of span / °C 9116 - Product Version 9116-003...
  • Page 11 Dimen., without display front (HxWxD) ..109 x 23.5 x 104 mm Dimensions, with display front (HxWxD) ..109 x 23.5 x 116 mm Protection degree ............ IP20 Weight ................185 g / 200 g with 4501 9116 - Product Version 9116-003...
  • Page 12 GOST 3044-84 Cold junction compensation (CJC): via external sensor in connector 5910 . 20...28°C ≤ ±1°C -20...20°C and 28...70°C ≤ ±2°C via internal CJC sensor........±(2.0°C + 0.4°C * ∆t) ∆t = internal temperature - ambient temperature Sensor error detection ........... Programmable ON or OFF (only wire breakage) 9116 - Product Version 9116-003...
  • Page 13 On and Off delay ............0...3600 s Sensor error reaction..........Break / Make / Hold Max. voltage .............. 250 VAC / 30 VDC Max. current ............... 2 AAC / 2 ADC Max. AC power ............500 VA / 60 W 9116 - Product Version 9116-003...

  • Page 14: Configuration Of Sensor Error Check

    Cert No............PREl 070902 P0002 C05 SIL2 Certified & Fully Assessed acc. to IEC 61508 FMEDA report - www.prelectronics.com of span = of the currently selected measurement range Configuration of sensor error check Sensor error check: Device: Configuration Sensor error detection: ERR.ACT=NONE - OUT.ERR=NONE. 9116 Else: 9116 - Product Version 9116-003...

  • Page 15: Input Signal Outside Range

    Sensor broken or wire SE.BR resistance too high LIN.R For Lin. R_0%≥ app. 18 Ω SE.SH Sensor shorted Sensor broken or wire SE.BR resistance too high TEMP Pt100 to Pt1000 and Ni50 to Ni1000 SE.SH Sensor shorted 9116 - Product Version 9116-003...

  • Page 16: Hardware Error

    Hardware error MS.ER Main CPU supply error* Hardware error MP.ER Main CPU ProgFlow error* Main CPU initialization Hardware error MI.ER check error* Hardware error DE.ER Device error* Hardware error FC.ER Invalid code checksum in 4501 9116 - Product Version 9116-003...
  • Page 17 (stopped) by pushing the OK button. Error is acknowledged by resetting the device power ** Error can be disregarded by selecting input type different than TC. *** Error is acknowledged by stepping through the basic setup. 9116 - Product Version 9116-003...

  • Page 18: Connections

    Voltage 51 52 53 54 51 52 53 54 51 52 53 54 Outputs: Current 2-wire transmitter Relay (Active output) (Passive output) 11 12 13 14 11 12 13 14 11 12 13 14 N.O. 9116 - Product Version 9116-003...

  • Page 19: Block Diagram

    DiagRam 9116 - Product Version 9116-003...

  • Page 20: Signal Error And Cable Fault Indications Without Display Front

    Flashing Energized Open Output relay energized Closed (if enab- Flashing Flashing De-energized w. wire short/break led) Output relay de-energized Closed (if enab- Flashing Flashing De-energized w. wire short/break led) Output relay de-energized Flashing Energized Open 9116 - Product Version 9116-003...

  • Page 21: Configuration / Operating The Function Keys

    Documentation for routing diagram. in general When configuring the 9116, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.
  • Page 22 The setpoint function is selected by choosing ”setpoint” in the menu and entering the desired limit. The device then works as a single limit switch. See the graphic depiction of the window functions on page 30. 9116 - Product Version 9116-003...
  • Page 23 In the memory menu you can save the configuration of the device in the 4501, and then move the 4501 onto another device of the same type and download the configuration in the new device. 9116 - Product Version 9116-003...
  • Page 24 UK, DE, FR, IT, ES, SE and DK. Power rail: In the menu ”RAIL” you can choose if sensor errors are transmitted to the central surveillance in the PR 9410 power control unit. safety integrity level: See Safety Manual for details...
  • Page 25 Txt 6 TC.B TC.E TC.J TC.K Continued on the page TC.L TC.N TC.R TC.S Routing diagram ADV.SET TC.T TC.U TC.W3 CONN TC.W5 TC.Lr TC.K ADV.SET SENSOR TC.TYPE Txt 2 Txt 10 Txt 18 Txt 31 9116 - Product Version 9116-003...

  • Page 26: Routing Diagram

    1.1 = Only if password-protected. 1.2 = Only if FastSet is activated and the relay function is setpoint. Selectable UNITS: mm/s m3/min m/min m3/h in/s l/min UNIT Txt 9 ft/s gal/min in/min gal/h mils ft/min in/h mbar ft/h m/s2 [blank] 9116 - Product Version 9116-003...
  • Page 27 REL.FUN Txt 19 20-4 20-0 23mA 4-20 850.0 0/3.5mA 0-20 -200 -199.0 NONE 4-20 23mA 150.0 O.RANGE OUT.ERR OUT.LO OUT.HI RESP. Txt 37 Txt 38 Txt 41 Txt 42 Txt 39 To default state 1.0 9116 - Product Version 9116-003...

  • Page 28: Routing Diagram, Advanced Settings (Adv.set)

    OPEN 9999 LOCK Verify SIL configuration 2008 LOCK SETUP EN.SIL NEW.PAS CONFIG SIL.OK Txt 43 Txt 64 Txt 55 Txt 66 ....9116 - Product Version 9116-003...

  • Page 29: Scrolling Help Texts In Display Line 3

    Set value for high calibration point Select SETPOINT function - relay is controlled by 1 setpoint [63] Enable Rail status signal output? [64] Enable SIL configuration lock? 0...20 mA is not a valid output range for SIL operation 9116 - Product Version 9116-003...
  • Page 30 Input error - check input connections and reset power [87] Output error - check connentions and reset power [88] Flash memory error - chek configuration [89] Invalid configuration type or version [90] Hardware error [91] CJC sensor error - check device temperature [92] CJC error - check CJC connector block [93] No communication 9116 - Product Version 9116-003...

  • Page 31: Graphic Depiction Of Window

    9116 - Product Version 9116-003...

  • Page 32: Graphic Depiction Of Setpoint

    Input ON delay signal OFF delay Setpoint (increasing) Hysteresis Time Relay On Closed Relay contact (N.O.) Open 9116 - Product Version 9116-003...

  • Page 33: Appendix

    Fm installation drawing inmETRO installation drawing safety manual 9116 - Product Version 9116-003...
  • Page 34 For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 35 For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. Revision date: Version Revision Prepared by: Page: 2012-07-04 V6 R0 9116 - Product Version 9116-003...
  • Page 36 Term. 54-52; 51-52 21.4 V 0.16 μF 4 mH 54 μH/Ω 93 mA 1.13 μF 16 mH 218 μH/Ω 650 mW 4.15 μF 32 mH 436 μH/Ω Revision date: Version Revision Prepared by: Page: 2012-07-04 V6 R0 9116 - Product Version 9116-003...
  • Page 37 Lo/Ro Term. 52-51, 51-52 16.6 V 0.4 μF 100 mH 25mH/Ω 0.2 mA 2.3 μF 100 mH 100mH/Ω 0.8 mW 9.5 μF 100 mH 200mH/Ω Revision date: Version Revision Prepared by: Page: 2012-07-04 V6 R0 9116 - Product Version 9116-003...
  • Page 38 For installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.
  • Page 39 For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. Revision date: Version Revision Prepared by: Page: 2012-07-04 V6 R0 9116 - Product Version 9116-003...
  • Page 40 Term. 54-52; 51-52 21.4 V 0.16 μF 4 mH 54 μH/Ω 93 mA 1.13 μF 16 mH 218 μH/Ω 650 mW 4.15 μF 32 mH 436 μH/Ω Revision date: Version Revision Prepared by: Page: 2012-07-04 V6 R0 9116 - Product Version 9116-003...
  • Page 41 Lo/Ro Term. 52-51, 51-52 16.6 V 0.4 μF 100 mH 25mH/Ω 0.2 mA 2.3 μF 100 mH 100mH/Ω 0.8 mW 9.5 μF 100 mH 200mH/Ω Revision date: Version Revision Prepared by: Page: 2012-07-04 V6 R0 9116 - Product Version 9116-003...
  • Page 42 For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 43 Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Revision date: Version Revision Prepared by: Page: 2012-06-08 V6 R0 9116 - Product Version 9116-003...
  • Page 44 IIC or A,B Io, Isc 93 mA 1.13 μF 16 mH 218 μH/Ω IIB or C,E,F 650 mW 4.15 μF 32 mH 436 μH/Ω IIA or D,G Revision date: Version Revision Prepared by: Page: 2012-06-08 V6 R0 9116 - Product Version 9116-003...
  • Page 45 IIC or A,B Io, Isc 0.2 mA 2.3 μF 100 mH 100mH/Ω IIB or C,E,F 0.8 mW 9.5 μF 100 mH 200mH/Ω IIA or D,G Revision date: Version Revision Prepared by: Page: 2012-06-08 V6 R0 9116 - Product Version 9116-003...
  • Page 46 Corrente máx.:: 2 A AC / 2 ADC (terminais 11,12,13,14) 9116 RTD / LinR (terminais 31,32,33,34) (terminais 91,92,93,94,95) : 253 V; máx. 400 Hz TRILHO DE ENERGIA Revision date: Version Revision Prepared by: Page: 2013-05-31 V6 R0 9116 - Product Version 9116-003...
  • Page 47 Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400 fornecido pela Unidade de Controle de Potência 9410 é permitido. Revision date: Version Revision Prepared by: Page: 2013-05-31 V6 R0 9116 - Product Version 9116-003...
  • Page 48 Term. 54-52; 51-52 21.4 V 0.16 μF 4 mH 54 μH/Ω 93 mA 1.13 μF 16 mH 218 μH/Ω 650 mW 4.15 μF 32 mH 436 μH/Ω Revision date: Version Revision Prepared by: Page: 2013-05-31 V6 R0 9116 - Product Version 9116-003...
  • Page 49 Lo/Ro Term. 52-51, 51-52 16.6 V 0.4 μF 100 mH 25mH/Ω 0.2 mA 2.3 μF 100 mH 100mH/Ω 0.8 mW 9.5 μF 100 mH 200mH/Ω Revision date: Version Revision Prepared by: Page: 2013-05-31 V6 R0 9116 - Product Version 9116-003...

  • Page 50: Safety Manual

    Safety manual unIVeRSal COnVeRteR 9116 this safety manual is valid for the following product versions: 9116-003 9116-002 9116-001 Version No. V3R0...
  • Page 51 9116 Universal converter safety Manual 0 COntentS 1 Observed standards ..................... 2 Acronyms and abbreviations ..................3 Purpose of the product ....................4 Assumptions and restrictions for use of the product ..........4.1 Basic safety specifications .................. 4.2 Safety accuracy ....................
  • Page 52 Safety Manual 9116 UniverSal converter 15 Fault reaction and restart condition ................16 User interface ....................... 16.2 Routing diagram ....................16.3 Routing diagram - Advanced settings (ADV.SET)..........17 Connections diagram ....................Version No. V3R0...

  • Page 53: Observed Standards

    Error events, including cable faults, are monitored and signalled via the individual status relay and/or a collective electronic signal via the power rail. The 9116 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508.

  • Page 54: Assumptions And Restrictions For Use Of The Product

    Safety Manual 9116 UniverSal converter assumptions and restrictions for use of the product Basic safety specifications Operational temperature range....-20...+60°C Storage temperature range...... -20...+85°C Power supply type, min......Double or reinforced Supply voltage ......... 19.2...31.2 VDC Relay output pulse length, min....70 ms Loop supply ..........

  • Page 55: Process Calibration

    Refer to section 14 - Safe parameterisation - user responsibility. 4.3.4 analogue output The connected safety PLC shall be able to detect and handle the fault indications on the analogue output of the 9116 converter by having a NAMUR NE43-compliant current input. 4.3.5 Relay output The relay output shall only be connected to equiment which has a current limiting function of 2 A.

  • Page 56: Functional Specification Of The Non-Safety Functions

    Safety Manual 9116 UniverSal converter For RTD and linear resistance input sensors, cable resistances of up to 50 W per wire can be compensated if 3- or 4-wire connection is configured. For thermocouple sensors, cold junction temperature errors can be compensated, either by an internally mounted temperature sensor, or by an accessory connector with a built-in temperature sensor.

  • Page 57: Hardware And Software Configuration

    Relay lifetime (Note 2 ) 100 000 times Note 1 : The 9116 contains no lifetime limiting components, therefore the PFH figures are valid for up to 12 years, according to IEC 61508. Note 2 : The user must calculate the product lifetime with regard to the relay lifetime.

  • Page 58: Failure Category

    Safety Manual 9116 UniverSal converter failure category failure rates (1/h) for RTD, TC, LinR and Potentiometer input, Current output Fail Safe Detected 0.000E-0 Fail Safe Undetected 2.78E-07 Fail Dangerous Detected 3.52E-07 Fail Dangerous Undetected 4.30E-08 failure rates (1/h) for RTD, TC, LinR and Potentiometer input, Relay output Fail Safe Detected 0.000E-0...

  • Page 59: Periodic Proof Test Procedure

    Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. 12 maintenance No maintenance required.

  • Page 60: Sensor/Cable Fault Information Via Display Front 4501

    OK before removing. It is possible to enable or disable the use of the latest process calibration. 13.3.6 Power rail (RaIl) In this menu it can be chosen if sensor errors are transmitted to the central surveillance in the PR 9410 power control device. Version No. V3R0...

  • Page 61: Simulation (Sim)

    9116 Universal converter safety Manual 13.3.7 Simulation (SIm) It is possible to override the actual measured input signal by a simulated value. In the REL.SIM menu it is posible to simulate the relay state with out affecting the analogue output, by pressing .
  • Page 62 Safety Manual 9116 UniverSal converter Pt.TYPE Pt sensor type (for SENSOR = Pt): 10 = Pt10 20 = Pt20 (No short circuit detection!) 50 = Pt50 100 = Pt100 200 = Pt200 250 = Pt250 300 = Pt300 400 = Pt400...
  • Page 63 9116 Universal converter safety Manual CONNEC Selected sensor connection type for RTD or linear resistance measurements (for SENSOR = Ni or Pt or IN.TYPE = LIN.R): 2W = 2-wire 3W = 3-wire 4W = 4-wire If 2W or 3W is selected, the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application.

  • Page 64: Parameters Related To Relay Output

    Safety Manual 9116 UniverSal converter 14.1.2 Parameters related to Relay Output REL.UNI Relay Units (for IN.TYPE ≠ TEMP): PERC = Relay setpoint in percent of input range. DISP = Relay setpoints and hysteresis values relates to DISP.LO and DISP.HI (display units) REL.FUN...

  • Page 65: Parameters Related To Analouge Output

    9116 Universal converter safety Manual ERR.ACT Relay sensor error action (for REL.FUN = SETP, WIND or ERR): Only relevant if IN.TYPE = TEMP, CURR and I.RANGE = 4-20, POTM or LIN.R and R 0% is ≥ 18. NONE (Note 3 ) = Sensor error detection NOT enabled (Note 4 ), relay state at sensor error is undefined.

  • Page 66: Verification Procedure

    Note 6 : Error detection is enabled if ERR.ACT ≠ NONE, but analogue output value is undefined. 14.2. Verification procedure The verification is done using the display / programming front PR 4501 and following the procedure described below. Version No. V3R0...

  • Page 67: If No Password Is Set

    9116 Universal converter safety Manual 14.2.1 If no password is set action Display shows Press OK ADV.SET Set (ADV.SET) to Yes and press OK SETUP Set SETUP to SIL and press OK EN.SIL Set EN.SIL to YES and press OK NEW.PAS...
  • Page 68 Safety Manual 9116 UniverSal converter Action Display shows Verify CJC type and press OK V.RANGE (ONLY if IN.TYPE = TEMP and SENSOR = TC) Verify fixed input voltage range and press OK R 0% (ONLY if IN.TYPE = VOLT) Verify input resistance 0% range and press OK R 100% (ONLY if IN.TYPE = LIN.R)
  • Page 69 9116 Universal converter safety Manual Action Display shows Verify relay activation direction and press OK HYST (ONLY if REL.FUN = SETP) Verify relay setpoint hysteresis and press OK ERR.ACT (ONLY if REL.FUN = SETP or WIND) Verify relay action on sensor error and press OK ON.DEL...

  • Page 70: If Password Is Set

    (and sensor, if applicable) are tested. 15 fault reaction and restart condition When the 9116 detects a fault the outputs will go to Safe State, in which the outputs will be “de-energised”. If the fault is application-specific (cable error detection) the 9116 will restart when the fault has been corrected.

  • Page 71: User Interface

    9116 Universal converter safety Manual 16 user interface [01] Set correct password [19] Select OFF function - relay is permanently off [02] Enter Advanced setup menu? Select POWER function - relay indicates power [03] Select Temperature input status OK Select Potentiometer input...
  • Page 72 Safety Manual 9116 UniverSal converter [58] Relay setpoint - Read only [59] Select Language [60] Use process calibration values? [61] Set value for low calibration point [62] Set value for high calibration point [63] Enable Rail status signal output? [64] Enable SIL configuration lock? 0...20 mA is not a valid output range for SIL operation...
  • Page 73 9116 Universal converter safety Manual 16.2 Routing diagram Power up Fast setpoint adjustment and relay test 50.0 1 Increase setpoint SETP. 2 Decrease setpoint Txt 57 3 Save and exit the menu 1 and 2 simultaneously = change relay state ...

  • Page 74: Routing Diagram

    Safety Manual 9116 UniverSal converter ROutInG DIaGRam If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving...
  • Page 75 9116 Universal converter safety Manual SETP WIND HOLD CLOS N.O. INCR 262.5 3600 3600 OPEN N.C. -200 DECR 0000 0000 NONE SETP N.O. 50.0 INCR NONE REL.FUN CONTAC SETP. ACT.DIR HYST. ERR.ACT ON.DEL OFF.DEL Txt 19 Txt 20 Txt 21...

  • Page 76: Routing Diagram - Advanced Settings (Adv.set)

    Safety Manual 9116 UniverSal converter 16.3 Routing diagram - MEM, DISP, PASS, LANG, advanced settings (aDV.Set) CAL, RAIL, SAVE SIM, SIL LOAD SAVE SETUP MEMORY Txt 43 Txt 44 A.OUT DISP TAG.1 A.OUT SETUP CONTRA LIGHT TAGNO DISP Txt 43...

  • Page 77: Connections Diagram

    9116 Universal converter safety Manual 17 Connections diagram Power Rail Supply and connections status relay 91 92 93 94 95 31 32 33 34 N.C. Gnd. Gnd. +24 V Error signal +24 V NC = no connection Inputs: *TC, TC, internal CJC...
  • Page 78 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analogue and digital signals as well as HART signals between sensors / I/P converters / ®...
  • Page 79  www.prelectronics.se  sales@prelectronics.se  www.prelectronics.co.uk  sales@prelectronics.co.uk  www.prelectronics.com  sales@prelectronics.com  www.prelectronics.cn  sales@prelectronics.cn Head office Denmark www.prelectronics.com PR electronics A/S sales@prelectronics.dk Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

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