PR 9116 Series Product Manual
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PR 9116 Series Product Manual

Universal converter
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Product Manual
9116
Universal Converter
T E M P E R AT U R E
|
I . S . I N T E R FA C E S
No. 9116V107- UK
Produc t ver sion: 9116 - 0 03
CCOE
|
CO M M U N I C AT I O N I N T E R FA C E S
|
M U LT I F U N C T I O N A L
|
I S O L AT I O N
PERFORMANCE
MADE
SMARTER
|
D I S P L AY

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  • Page 1 PERFORMANCE MADE SMARTER Product Manual 9116 Universal Converter CCOE T E M P E R AT U R E I . S . I N T E R FA C E S CO M M U N I C AT I O N I N T E R FA C E S M U LT I F U N C T I O N A L I S O L AT I O N D I S P L AY...
  • Page 2 All the interfaces are detachable, have a built-in display for readout of process values and diagnostics, and can be configured via push-buttons. Product specific functionality includes communication via Modbus and Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android. Communication Our unique range of single devices covering multiple applications is easily deployable as your site standard.

  • Page 3: Table Of Contents

    PR 4511/4501 display / programming front ........

  • Page 4: Warning

    General mounting, wire connection and disconnection. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. Warning Do not open the front plate of the device as this will cause damage to the connector for the display / programming front PR 4511/4501.

  • Page 5: How To Demount System 9000

    When disconnected, the device may be cleaned with a cloth moistened with distilled water. Liability To the extent the instructions in this manual are not strictly observed, the custom er cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement.

  • Page 6: Advanced Features

    • SIL 2-certified via Full Assessment Advanced features • Configuration and monitoring by way of detachable display front (PR 4511/4501); process calibration, signal and relay simulation. • Advanced relay configuration, e.g. setpoint, window, delay, sensor error indication and power monitoring •...

  • Page 7: Applications

    Applications Input signals: Output signals: Poten- RTD and lin. R Analog, 0/4...20 mA tio- Connection, and relay meter wires Relay N.O. Relay *Order separately: Power rail CJC connetor 5910Ex. Error signal Rail, supply + Rail, supply - No connection No connection Power connection: Current Voltage...

  • Page 8: Pr 4511/4501 Display / Programming Front

    Demounting of the PR 4511/4501 3: Push the release button on the bottom of the PR 4511/4501 and hinge the the PR 4511/4501 out and up. 4: With the PR 4511/4501 hinged up, remove from holes at the top of the device.

  • Page 9: Order

    Order Type Max. loop voltage 9116B Uo 28 VDC Uo 21.4 VDC Example : 9116B2 Accessories 4501 = Display / programming front 4511 = Communication enabler 5910Ex = CJC connector 9400 = Power rail 9404 = Module stop for rail 9410 = Power control unit 9421...
  • Page 10 Max. power Max. required Type Description dissipation power 9116B1 1 channel (Ex Uo 28 V) ≤ 1.7 W ≤ 2.1 W 9116B2 1 channel (Ex Uo 21.4 V) ≤ 1.7 W ≤ 2.1 W Max. required power is the maximum power needed at terminals 31 and 32. Max.
  • Page 11 EMC - immunity influence......< ±0.5% of span Extended EMC immunity: NAMUR NE 21, A criterion, burst ....< ±1% of span Auxiliary supplies for 9116B1: 2-wire supply (terminal 54...52) .
  • Page 12 Sensor error detection: Loop break 4...20 mA ....... . Yes NB: Only when input is selected as 4...20 mA Voltage input: Measurement range .
  • Page 13 Observed authority requirements: EMC..........2014/30/EU LVD .

  • Page 14: Configuration Of Sensor Error Check

    Configuration of sensor error check Sensor error check: Device: Configuration Sensor error detection: ERR.ACT=NONE - OUT.ERR=NONE. 9116 Else: Visualisation in the 4511/4501 of: Input signal outside range Outside range readout (IN.LO, IN.HI): If the valid range of the A/D converter or the polynomal is exceeded Input Range Readout...

  • Page 15: Error Indications

    Error indications Readout at hardware error Error search Readout Cause Defect internal CJC sensor or CJC temperature out CJC sensor error - check device temperature CJ.ER of allowed range** Defect (or missing) CJC-connector or temperature CJC connector error - check CJC-connector block CJ.ER out of allowed range** Input error - check input connection and reset...

  • Page 16: Connections

    Connections Power rail Supply and connections status relay 91 92 93 94 95 31 32 N.C. NC = no connection Inputs: TC, internal *TC, RTD, 2-wire RTD, 3- / 4-wire CJC sensor CJC connector * Order separately: Resistance, CJC connector 5910Ex Resistance, 2-wire 3- / 4-wire Potentiometer...

  • Page 17: Block Diagram

    Block diagram  800.0 o20 mA Power Rail connections * NC = no connection Supply - Device status, Green Supply +24 VDC Relay status, Yellow Ch. status, Red FLASH Status relay N.C. Status relay N.C. RTD, conn. wires Supply output Input Gnd.

  • Page 18: Signal Error And Cable Fault Indications Without Display Front

    Signal error and cable fault indications without display front List of LED and error signal indications Relay: Error: Power rail Condition Green LED Status relay, N.C. Yellow LED Red LED signal status No supply De-energized Closed Device defective De-energized Closed Device OK Flashing Energized...

  • Page 19: Configuration / Operating The Function Keys

    Celsius or Fahrenheit. This is selected in the menu point after selection of temperature input. In the CJC menu you can choose between CJC connector and internal cold junction compensation. The CJC connecter (PR 5910Ex) must be ordered separately.
  • Page 20 Language: In the menu ”LANG” you can choose between 7 different language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK. Power rail: In the menu ”RAIL” you can choose if sensor errors are transmitted to the central surveillance in the PR 9410 power control unit.
  • Page 21 Power up Fast setpoint adjustment and relay test 1 Increase setpoint 50.0 2 Decrease setpoint SETP. 3 Save and exit the menu Txt 57 *1.2 1 and 2 simultaneously = change relay state.  2-10 If SIL-locked directly VOLT 0-10 30.00 [EN.SIL] LIN.R...

  • Page 22: Routing Diagram

    Routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving.
  • Page 23 SETP WIND HOLD CLOS N.O. INCR 262.5 3600 3600 OPEN N.C. -200 DECR 0000 0000 NONE SETP N.O. 50.0 INCR NONE REL.FUN CONTAC SETP. ACT.DIR HYST. ERR.ACT ON.DEL OFF.DEL Txt 19 Txt 20 Txt 21 Txt 22 Txt 23 Txt 24 Txt 25 Txt 26 *1.3...

  • Page 24: Routing Diagram, Advanced Settings (Adv.set)

    Routing diagram, advanced settings (ADV.SET) MEM, DISP, CAL, SIM, SAVE PASS, LANG, LOAD RAIL, SIL SAVE SETUP MEMORY Txt 43 Txt 44 A.OUT DISP A.OUT TAG1 SETUP CONTRA DISP LIGHT TAGNO Txt 43 Txt 45 Txt 48 Txt 46 Txt 47 9999 0000 PASS...

  • Page 25: Help Text Overview

    Help text overview [01] Set correct password [19] Select OFF function - relay is permanently off [02] Enter Advanced setup menu? Select POWER function - relay indicates power [03] Select Temperature input status OK Select ERROR function - relay indicates sensor error Select Potentiometer input only Select Linear resistance input...
  • Page 26 [49] Calibrate Input low to process value? [50] Calibrate Input high to process value? [51] Enable input simulation? [52] Set the input simulation value [53] Relay simulation - use 1 to toggle relay [54] Enable Password protection? [55] Set New password [56] Enable Fastset functionality? [57]...

  • Page 27: Graphic Depiction Of Window

    Graphic depiction of window 9116 - Product version 9116-003...

  • Page 28: Graphic Depiction Of Setpoint

    Graphic depiction of setpoint Input ON delay signal OFF delay Setpoint (increasing) Hysteresis Time Relay On Closed Relay contact (N.O.) Open 9116 - Product version 9116-003...

  • Page 29: Appendix

    Appendix IECEx installation drawing ATEX Installation Drawing FM Installation Drawing Desenho de Instalaçao INMETRO Safety Manual 9116 - Product version 9116-003...

  • Page 30: Iecex Installation Drawing

    For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 31 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 32 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116Bxx Installation: Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2 -20 ≤Ta ≤ +60ºC 4501 Supply terminal (31,32) Voltage: 19.2 – 31.2 VDC Status relay, terminal (33,34) 4-20 mA Zone 2 installation: Loop-powered 9116...
  • Page 33 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116Bxx Installation: Hazardous area Non Hazardous area Zone 0, 1, 2, 20, 21, 22 or Zone 2 -20 ≤Ta ≤ +60ºC 4501 Supply terminal (31,32) Voltage: 19.2 – 31.2 VDC Status relay, terminal (33,34) Zone 2 installation: Voltage max: 32 VAC/ 32 VDC...
  • Page 34 9410 (Type Examination Certificate IECEx KEM 08.0025X) is allowed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.

  • Page 35: Atex Installation Drawing

    For installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.
  • Page 36 9116QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 37 9116QA01 LERBAKKEN 10, 8410 RØNDE DENMARK 9116Bxx Installation: Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2 -20 ºC ≤Ta ≤ +60ºC 4501 Supply terminal (31,32) Voltage: 19.2 – 31.2 VDC 4-20 mA Status relay, terminal (33,34) Loop-powered Zone 2 installation: transmitter...
  • Page 38 9116QA01 LERBAKKEN 10, 8410 RØNDE DENMARK 9116Bxx Installation: Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2 -20 ºC ≤Ta ≤ +60ºC 4501 Supply terminal (31,32) Voltage: 19.2 – 31.2 VDC Status relay, terminal (33,34) Zone 2 installation: 0/4-20 mA Voltage max: 32 VAC/ 32 VDC...
  • Page 39 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.

  • Page 40: Fm Installation Drawing

    For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 41 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 Ui, Vmax 30 V Ui, Vmax 30 V Ii, Imax 120 mA Ii, Imax 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1...
  • Page 42 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location or Class I, Zone 0/1 Group IIC, [AEx ia] IIC Class I, Division 2 Group A,B,C,D T4 or Class I, Zone 0/1 Group IIC, [Ex ia] IIC or Class I, Zone 2, Group IIC T4 -20 ºC ≤Ta ≤...
  • Page 43 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Unclassified Location or Hazardous Classified Location Hazardous Classified Location Class I/II/III, Division 1, Group A,B,C,D,E,F,G Class I, Division 2 Group A,B,C,D T4 or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or Class I, Zone 2, Group IIC T4 or Class I, Zone 0/1 Group IIC, [Ex ia] IIC -20 ºC ≤Ta ≤...

  • Page 44: Desenho De Instalaçao Inmetro

    9116QB01 LERBAKKEN 10, 8410 RØNDE DENMARK INMETRO Desenhos para Instalação Para instalação segura do 9116B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área. Ano de fabricação pode ser obtido a partir dos dois primeiros dígitos do número de série Para a instalação na Zona 2 o seguinte deve ser observado.
  • Page 45 9116QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 46 9116QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de classificada Área de não classificada Zona 0,1,2, 20, 21, 22 ou Zona 2 -20 ≤Ta ≤ +60ºC Rele de estado, terminais (33,34) 4501 Instalação em área não classificada: Voltagem máx.: 125 VAC / 110 VDC Potência máx.: 62.5 VA / 32 W Corrente máx.: 0,5 A AC / 0,3 ADC Instalação em Zona 2:...
  • Page 47 9116QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de classificada Área de não classificada Zona 0, 1, 2, 20, 21, 22 ou Zona 2 -20 ≤Ta ≤ +60ºC Rele de estado, terminais (33,34) 4501 Instalação em área não classificada: Voltagem máx.: 125 VAC / 110 VDC Potência máx.: 62.5 VA / 32 W Corrente máx;: 0,5 A AC / 0,3 ADC Instalação em Zona 2:...

  • Page 48: Document History

    Document history The following list provides notes concerning revisions of this document. Rev. ID Date Notes 1722 Specifications for max. required power added New ATEX, IECEX and INMETRO certificates and installation drawings 1815 Relay data updated, graph with resistive loads inserted ATEX and IECEx installation drawings updated with new relay data...
  • Page 49 We are near you, all over the world Our trusted red boxes are supported wherever you are All our devices are backed by expert service and a 5-year business with a global reach. This means that we are warranty. With each product you purchase, you receive always nearby and know your local markets well.
  • Page 50 Benefit today from PERFORMANCE MADE SMARTER PR electronics is the leading technology company specialized in making industrial process control safer, more reliable and more efficient. Since 1974, we have been dedicated to perfecting our core competence of innovating high precision technology with low power consumption.

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