Related Manuals for PR 9113
Summary of Contents for PR 9113
- Page 1 9 1 1 3 T e m p e r a t u r e / m A C o n v e r t e r N o . 9 1 1 3 V 1 0 6 - U K P r o d u c t v e r s i o n : 9 1 1 3 - 0 0 4...
- Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder.
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Page 3: Table Of Contents
How to demount system 9000 ............Advanced features ................. Application ....................Technical characteristics ..............Applications....................PR 4501 display / programming front ........... Mounting / demounting the PR 4501/4511 ....... Ordering codes for 9113 ..............Accessories ....................Electrical specifications................ Configuration of sensor error check..........14 Input signal outside range .............. -
Page 4: Warning
A/s only. WARNiNg Do not open the front plate of the device as this will cause dama- ge to the connector for the display / programming front PR 4501. This device contains no DIP-switches or jumpers. symbOl iDENTiFiCATiON... - Page 5 CAlibRATiON AND ADjUsTmENT During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use. 9113 - Product Version 9113-004...
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Page 6: How To Demount System 9000
To the extent the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. HOW TO DEmOUNT sysTEm 9000... -
Page 7: Advanced Features
Advanced features • Configuration and monitoring by way of detachable display front (PR 4501); process calibration and signal simulation. • Copying of the configuration from one device to others of the same type via the display front. • TC inputs can use either the internal CJC or a terminal with a built-in Pt100 sensor (PR 5910Ex, channel 1 / PR 5913Ex, channel 2) for higher accuracy. • The device automatically detects whether it must supply an active or a passive current signal. • Advanced monitoring of internal communication and stored data. • SIL 2 functionality is optional and must be activated in a menu point. Application • The device can be mounted in the safe area and in zone 2 / cl. 1 div. 2 and receive signals from zone 0, 1, 2 and zone 20, 21, 22 including M1 / Class I/II/ III, Div. -
Page 8: Applications
Device status *Order separately: CJC connetor 5910Ex/5913Ex Supply via power rail Zone 0, 1, 2, 20, 21, 22, m1 & Cl. i/ii/iii, Div. 1 gr. A-g Zone 2 / Cl. 1, div. 2, gr. A-D or safe area 9113 - Product Version 9113-004... -
Page 9: Pr 4501 Display / Programming Front
4501 DisplAy / pROgRAmmiNg FRONT Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortless ly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”. -
Page 10: Mounting / Demounting The Pr 4501/4511
/ DEmOUNTiNg THE pR 4501/4511 1: Insert the taps of 4501/4511 into the holes at the top of the device. 2: Swing 4501/4511 into place. Demounting of 4501/4511 3: Push the release button on the bottom of 4501/4511 and swing 4501/4511... -
Page 11: Ordering Codes For 9113
Screw terminal torque ........... 0.5 Nm Vibration ..............IEC 60068-2-6 : 2007 Vibration: 2...13.2 Hz ..........±1 mm Vibration: 13.2...100 Hz ........±0.7 g Common specifications: Supply voltage, DC ..........19.2...31.2 VDC Max. consumption ............ ≤ 3.5 W (2 channels) 9113 - Product Version 9113-004... - Page 12 ≤ ±0.1°C / °C TC type: R, S, W3, ≤ ±2°C ≤ ±0.2°C / °C W5, LR TC type: B ≤ ±4.5°C ≤ ±0.45°C / °C 160...400°C TC type: B 400...1820°C ≤ ±2°C ≤ ±0.2°C / °C 9113 - Product Version 9113-004...
- Page 13 +900°C DIN 43710 -180°C +1300°C IEC 60584-1 -50°C +1760°C IEC 60584-1 -50°C +1760°C IEC 60584-1 -200°C +400°C IEC 60584-1 -200°C +600°C DIN 43710 0°C +2300°C ASTM E988-90 0°C +2300°C ASTM E988-90 -200°C +800°C GOST 3044-84 9113 - Product Version 9113-004...
- Page 14 ............< 0.005% of span / V status relay in safe area: Max. voltage .............. 125 VAC / 110 VDC Max. current ............... 0.5 AAC / 0.3 ADC Max. AC power ............62.5 VA / 32 W of span = of the currently selected measurement range 9113 - Product Version 9113-004...
- Page 15 IECEx ................IECEx KEM 09.0052X c FM us ................. 3038279-C INMETRO ..............NCC 12.1310 X CCOE ................P337349/3 EAC Ex TR-CU 012/2011 ........RU C-DK.GB08.V.00410 Functional safety: SIL2 Certified & Fully Assessed acc. to IEC 61508 9113 - Product Version 9113-004...
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Page 16: Configuration Of Sensor Error Check
Input overrange IN.HI See conditions above Sensor wire breakage SE.BR See conditions above Sensor short circuit SE.SH See conditions above Internal CJC sensor defect or CJC Test of internal CJC sensor CJ.ER temperature out of range** Defect or missing CJC-connector, CJC connector error - check CJC-connector block CJ.CE temperature out of allowed range 9113 - Product Version 9113-004... - Page 17 ** Error is acknowledged by either stepping through the basic setup, or by resetting the device power. Error can be disregarded by selecting input type different than TC. Error is acknowledged by stepping through the basic setup. 9113 - Product Version 9113-004...
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Page 18: Connections
5910Ex (ch. 1) / 5913Ex (ch. 2). Outputs Current 2-wire transmitter Current 2-wire transmitter (Active output (Active output (Passive output) (Passive output) 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 9113 - Product Version 9113-004... -
Page 19: Block Diagram
DiAgRAm 9113 - Product Version 9113-004... -
Page 20: Signal Error And Cable Fault Indications Without Display Front
9113 - Product Version 9113-004... -
Page 21: Configuration / Operating The Function Keys
Documentation for routing diagram. in general When configuring the 9113, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display. - Page 22 You must exit the menu by pressing 3 (no time-out). The simulation function exits automatically, if the 4501 is detached. 9113 - Product Version 9113-004...
- Page 23 UK, DE, FR, IT, ES, SE and DK. power rail: In the menu ”RAIL” you can choose if sensor errors are transmitted to the central surveillance in the PR 9410 power control unit. safety integrity level: See Safety Manual for details.
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Page 24: Routing Diagram
TC.K SENSOR TC.TYPE Red text signifies safety Txt 10 Txt 18 Txt 36 parameters in a SIL configuration. See safety manual for details Continued on the page Routing diagram ADV.SET ADV.SET Txt 2 9113 - Product Version 9113-004... - Page 25 999.9 999.9 -199.9 -199.9 Configuration of 150.0 To default state 1.0 OUT.LO OUT.HI RESP. identical to CH1 Txt 14 Txt 15 Txt 35 9113 - Product Version 9113-004...
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Page 26: Routing Diagram, Advanced Settings (Adv.set)
Txt 33 0000 LOCK 9999 OPEN 2007 LOCK SETUP EN.SIL NEW.PAS CONFIG SIL.OK Txt 17 Txt 34 Txt 55 Txt 38 ....9113 - Product Version 9113-004... -
Page 27: Scrolling Help Texts In Display Line 3
Enter password setup [06] Select Pt10 sensor type Enter display setup Select Pt20 sensor type Perform memory operations Load saved configuration into 9113 Select Pt50 sensor type [18] Save 9113 configuration in 4501 Select Pt100 sensor type Adjust LCD contrast... -
Page 28: Appendix
AppENDix iECEx installation drawing ATEx installation drawing Fm installation drawing iNmETRO installation drawing safety manual 9113 - Product Version 9113-004... - Page 29 -20 ≤Ta ≤ +60ºC (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) 4501 : 253 V, max 400 Hz 9113 91 92 93 94 95 Power Rail Revision date: Version Revision: Prepared by: Page: 2012-07-04 V4 R0 9113 - Product Version 9113-004...
- Page 30 For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. Revision date: Version Revision: Prepared by: Page: 2012-07-04 V4 R0 9113 - Product Version 9113-004...
- Page 31 80 mW Lo/Ro 445 μH/ 0.3 F 1.6 F 8 F 80 mH 250 mH 600 mH 10 V 30 mA 15 nF 1.7 μH Revision date: Version Revision: Prepared by: Page: 2012-07-04 V4 R0 9113 - Product Version 9113-004...
- Page 32 For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
- Page 33 For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. Revision date: Version Revision: Prepared by: Page: 2012-07-04 V4 R0 9113 - Product Version 9113-004...
- Page 34 445 μH/ IIA or I 0.3 F 1.6 F 8 F 80 mH 250 mH 600 mH 10 V 30 mA 15 nF 1.7 μH Revision date: Version Revision: Prepared by: Page: 2012-07-04 V4 R0 9113 - Product Version 9113-004...
- Page 35 Ca and La 9113 91 92 93 94 95 (terminal 11,12,13,14) (terminal 31,32,33,34) Power (terminal 91,92,93,94,95) Rail : 253 V, max 400 Hz Revision date: Version Revision: Prepared by: Page: 2012-06-07 V4 R0 9113 - Product Version 9113-004...
- Page 36 Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Revision date: Version Revision: Prepared by: Page: 2012-06-07 V4 R0 9113 - Product Version 9113-004...
- Page 37 Group C,E,F Group D,G 0.3 F 1.6 F 8 F 80 mH 250 mH 600 mH 10 V 30 mA 15 nF 1.7μH Revision date: Version Revision: Prepared by: Page: 2012-06-07 V4 R0 9113 - Product Version 9113-004...
- Page 38 -20 ≤Ta ≤ +60ºC (terminais 11,12,13,14) (terminais 31,32,33,34) (terminais91,92,93,94,95) : 253 V, máx. 400 Hz 4501 9113 91 92 93 94 95 TRILHO DE ENERGIA Revision date: Version Revision: Prepared by: Page: 2013-05-31 V4 R0 9113 - Product Version 9113-004...
- Page 39 Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400 fornecido pela Unidade de Controle de Potência 9410 é permitido. Revision date: Version Revision: Prepared by: Page: 2013-05-31 V4 R0 9113 - Product Version 9113-004...
- Page 40 80 mW Lo/Ro 445 μH/ 0,3 F 1,6 F 8 F 80 mH 250 mH 600 mH 10 V 30 mA 15 nF 1,7 μH Revision date: Version Revision: Prepared by: Page: 2013-05-31 V4 R0 9113 - Product Version 9113-004...
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Page 41: Safety Manual
Safety manual temperature / ma COnVerter 9113 this safety manual is valid for the following product versions: 9113-004 9113-003 9113-002 Version No. V6R0... - Page 42 9113 TemperaTure / ma CONVerTer Safety manual 0 COntentS 1 Observed standards ..................... 2 Acronyms and abbreviations ..................3 Purpose of the product ....................4 Assumptions and restrictions for use of the product ..........4.1 Basic safety specifications .................. 4.2 Safety accuracy ....................
- Page 43 Safety Manual 9113 TeMperaTure / ma CONVerTer 15 Fault reaction and restart condition ................16 User interface ....................... 16.1 Scrolling help texts in display line 3 ................. 16.2 Routing diagram ....................16.3 Routing diagram - Advanced settings (ADV.SET)..........17 Connections diagram ....................
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Page 44: Observed Standards
Error events, including cable breakage, are monitored and signalled via the individual status relay and/or a collective electronic signal via the power rail. The 9113 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508. -
Page 45: Assumptions And Restrictions For Use Of The Product
Safety Manual 9113 TeMperaTure / ma CONVerTer assumptions and restrictions for use of the product Basic safety specifications Operational temperature range....-20...+60°C Storage temperature range...... -20...+85°C Power supply type, min......Double or reinforced Supply voltage ......... 19.2...31.2 VDC External loop supply voltage ....5...26 VDC + external drop Mounting area .......... -
Page 46: Sensor Errors
4.3.4 analogue output The connected safety PLC shall be able to detect and handle the fault indications on the analogue output of the 9113 converter by having a NAMUR NE43-compliant current input. failure rates The basic failure rates from the Siemens standard SN 29500 are used as the failure rate database. -
Page 47: Safety Parameters
Output ≤ 3.6 mA or Description of the “Safe State” output ≥ 21 mA Note1: The 9113 contains no lifetime limiting components, therefore the PFH figures are valid for up to 12 years, according to IEC 61508. Hardware and software configuration All configurations of software and hardware versions are fixed from factory, and cannot be changed by end-user or reseller. -
Page 48: Periodic Proof Test Procedure
Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. 12 maintenance No maintenance required. -
Page 49: Further Explanations
Safety Manual 9113 TeMperaTure / ma CONVerTer 13.2 further explanations 13.2.1 password protection Access to the configuration can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus. -
Page 50: Process Calibration (Cal)
13.3.6 power rail (raIl) In this menu it can be chosen if errors in the device are transmitted to the central surveillance in the PR 9410 power control device. 13.3.7 Simulation (SIm) It is possible to override the actual measured input signal by a simulated value. -
Page 51: Safe Parameterisation - User Responsibility
Safety Manual 9113 TeMperaTure / ma CONVerTer 14 Safe parameterisation - user responsibility 14.1 Safety-related configuration parameters 14.1.1 parameters related only to Channel 1 Name Function CH1.TYP Selected input type: TEMP = Temperature CURR = Current I.RANGE Selected fixed input range for current measurements (for CH1. - Page 52 9113 TemperaTure / ma CONVerTer Safety manual Name Function Ni.TYPE Ni sensor type (for SENSOR = Ni): 50 = Ni50 100 = Ni100 120 = Ni120 1000 = Ni1000 TC.TYPE Thermocouple type (for SENSOR = TC): TC.B = Thermocuple type B TC.E = Thermocuple type E...
- Page 53 Safety Manual 9113 TeMperaTure / ma CONVerTer Name Function OUT.ERR Fixed output value on detected sensor error: NONE = Sensor error detection NOT enabled, output at sensor error is undefined. The end user must ensure that the applied sensor including wiring has a failure rate qualifying it for the safety application without the detection enabled.
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Page 54: Parameters Related Only To Channel 2 (Only For Type 9113Bb)
SIL configuration. 14.2. Verification procedure The verification is done using the display / programming front PR 4501 and following the procedure described below. Version No. V6R0... -
Page 55: If No Password Is Set
Safety Manual 9113 TeMperaTure / ma CONVerTer 14.2.1 If no password is set action Display shows Press OK ADV.SET Set (ADV.SET) to Yes and press OK SETUP Set SETUP to SIL and press OK EN.SIL Set EN.SIL to YES and press OK NEW.PAS... - Page 56 9113 TemperaTure / ma CONVerTer Safety manual Action Display shows Verify CJC type and press OK O.RANGE (ONLY IF SENSOR = TC and CH1.TYP = TEMP) Verify fixed output range and press OK OUT.ERR Verify fixed output value on detected sensor error OUT.LO...
- Page 57 Safety Manual 9113 TeMperaTure / ma CONVerTer Action Display shows Verify Ni sensor type and press OK TC.TYPE (ONLY IF SENSOR = Ni and CH2.TYP = TEMP) Verify Thermocouple type and press OK (ONLY IF SENSOR = TC and CH2.TYP = TEMP) Verify CJC type and press OK O.RANGE...
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Page 58: If Password Is Set
(and sensor, if applicable) are tested. 15 fault reaction and restart condition When the 9113 detects a fault the output will go to Safe State, in which the output will go to “de-energised”. If the fault is application-specific (cable error detection) the 9113 will restart when the fault has been corrected. -
Page 59: User Interface
Safety Manual 9113 TeMperaTure / ma CONVerTer 16 user interface 16.1 Scrolling help texts in display line 3 Enter SIL setup [01] Set correct password [17] Enter simulation mode [02] Enter advanced setup menu? Enter RAIL setup [03] Select temperature input... - Page 60 9113 TemperaTure / ma CONVerTer Safety manual 16.2 routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 Power up without saving configuration changes. 1 Increase value / choose next parameter...
- Page 61 Safety Manual 9113 TeMperaTure / ma CONVerTer 999.9 999.9 -199.9 -199.9 150.0 Configuration of OUT.LO OUT.HI RESP. To default state 1.0 identical to CH1 Txt 14 Txt 15 Txt 15 Version No. V6R0...
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Page 62: Routing Diagram - Advanced Settings (Adv.set)
9113 TemperaTure / ma CONVerTer Safety manual MEM, DISP, 16.3 routing diagram - CAL, SIM, SAVE PASS, LANG, advanced settings (aDV.Set) LOAD RAIL, SIL SAVE SETUP MEMORY Txt 17 Txt 18 A.OUT A.IN DISP TAG1 TAG2 A.OUT SETUP CONTRA LIGHT... -
Page 63: Connections Diagram
Safety Manual 9113 TeMperaTure / ma CONVerTer 17 Connections diagram Supply and Power Rail status relay connections 31 32 33 34 31 32 33 34 91 92 93 94 95 91 92 93 94 95 N.C. Gnd. Gnd. +24 V... - Page 64 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearization, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analog and digital signals as well as HART signals between sensors / I/P converters / ®...
- Page 65 www.prelectronics.com sales-uk@prelectronics.com www.prelectronics.com sales-us@prelectronics.com www.prelectronics.cn sales-cn@prelectronics.com www.prelectronics.be sales-be@prelectronics.com Head office Denmark www.prelectronics.com PR electronics A/S sales-dk@prelectronics.com Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...