Rapid 2005 Installation, Operation & Service Manual page 7

TABLE OF FIGURES
Figure 1: 2005........................................................................... 3
Figure 2: 2010 and 2010B ......................................................... 3
Figure 3: 2020 and 2030........................................................... 4
Figure 4: 2000-Series Interior ................................................... 5
Figure 5: 2005 Upright Model Dimensions.............................. 11
Figure 6: 2005 Horizontal Model Dimensions ......................... 12
Figure 7: 2010, 2010B, 2020 and 2030 Upright Model
Dimensions ........................................................... 13
Figure 8: 2010, 2010B, 2020 and 2030 Horizontal Model
Dimensions ............................................................ 14
Figure 9: Lifting a Horizontal Air Handler ................................ 17
Figure 10: Lifting an Upright Air Handler (2005 - 2030)........... 18
Figure 11: Roof Curb Assembly .............................................. 20
Figure 12: Curb Mounting ....................................................... 21
Figure 13: Upright Stand Detail (2005) ................................... 22
Figure 14: Upright Stand Detail (2010 - 2030) ........................ 22
Figure 15: Stand Shim (2010B - 2030) .................................... 23
Figure 16: Upright Stand Mounting Detail ............................... 23
Figure 17: Leg Mounting Holes (2005 - 2030) ........................ 24
Figure 18: Stud Positioning ..................................................... 25
Figure 19: Leg Bolt Detail ....................................................... 25
Figure 20: Indoor Suspension (2005) ..................................... 27
Figure 21: Indoor Suspension (2010 and 2010B) .................... 28
Figure 22: Filter Section Support Assembly............................ 42
Figure 23: Filter Section Installation on Horizontal Air
Handler (2010 - 2030)........................................... 43
Figure 24: Inlet Hood Assembly (2005)................................... 44
Figure 25: Inlet Hood Positioning............................................ 64
Figure 26: Motorized Discharge Damper (2005 - 2030).......... 66
Figure 27: Motorized Inlet Damper (2005 - 2010B) ................. 67
Figure 28: Motorized Inlet Damper (2020 and 2030) .............. 68
Figure 29: Three-Way Discharge Head
(2005 - 2030) .......................................................................... 69
Figure 30: Splash Plate........................................................... 70
Figure 31: Hole Location (2005 - 2030) .................................. 71
Figure 32: ANSI/FM/XL-Compliant Manifolds (2005) .............. 75
Figure 33: ANSI-Compliant Manifold (2010 - 2030)................. 75
Figure 34: FM-Compliant Manifold (2010 - 2030).................... 76
Figure 35: XL-Compliant Manifold (2010 - 2030)..................... 76
Figure 36: Plug Tapping (2005) .............................................. 77
Figure 37: Plug Tapping (2010 - 2030) ................................... 77
Figure 38: Wiring Diagram Key ............................................... 80
Figure 39: Basic Remote Wiring Diagram (2005).................... 81
Figure 40: Standard Discharge Control Remote (SDC) Wiring
Diagram (2005)...................................................... 82
Figure 41: Deluxe Temperature Control Remote (DTC) Wiring
Diagram (2005)...................................................... 83
Figure 42: Basic Remote Wiring Diagram (2010 - 2030) ......... 84
Figure 43: Standard Discharge Control Remote (SDC) Wiring
Diagram (2010 - 2030) ........................................... 85
Figure 44: Deluxe Temperature Control Remote (DTC) Wiring
Diagram (2010 - 2030) ........................................... 86
Figure 45: BMS-Ready Control MUA Style (2005).................. 87
Figure 46: BMS-Ready Control MUA/FR Style Units (2010 - 2030)
88
Figure 47: BMS-Ready Control AM Style Units (2010 - 2010B)89
Figure 48: Additional Control Wiring for VAV Style (2010 and
2010B).................................................................... 90
Figure 49: Additional Control Wiring for VAV Style
(2020 - 2030) ........................................................ 91
Figure 50: BMS-Ready Control for VAV Style
(2010 and 2010B) ................................................ 92
Figure 51: BMS-Ready Control for VAV Style (2020 - 2030) .. 93
Figure 52: BMS-Ready Control for VAV Style with Inlet Damper
(2020 - 2030)......................................................... 94
Figure 53: Additional Control Wiring for VAV Style with Inlet
Damper (2020 - 2030) ........................................... 95
Figure 54: AM Style for 2010 and 2010B................................. 96
Figure 55: AM Style for 2020 - 2030....................................... 96
Figure 56: CO2 Sensor Interlock for FR and MUA Style ........ 97
Figure 57: CO2 Sensor Interlock for AM and VAV Style
(2010 and 2010B) ............................................... 97
Figure 58: CO2 Sensor Interlock for AM and VAV Style
(2020 and 2030) ................................................. 97
Figure 59: CO Sensor Interlock for FR and MUA ................... 98
Figure 60: CO Sensor Interlock for AM and VAV ................... 98
Figure 61: CO Sensor Interlock for AM and VAV with
Photohelic ........................................................... 98
Figure 62: CO Sensor Interlock for AM with Building
Pressure ............................................................. 98
Figure 63: J-1000 1 Pot 7.5HP or Less ................................. 103
Figure 64: V-1000 1 Pot 10-25HP ......................................... 103
Figure 65: P7 1 Pot 30HP or More........................................ 104
Figure 66: J-1000 VFD 7.5HP or Less with Photohelic ......... 104
Figure 67: V-1000 VFD 10 to 25HP with Photohelic.............. 105
Figure 68: P7 30HP or More with Photohelic........................ 106
Figure 69: Single Exhaust Starter......................................... 107
Figure 70: Two Exhaust Starter ............................................ 107
Figure 71: Air Handler Styles................................................ 109
Figure 72: Honeywell Safeguard Jumpers ........................... 112
Figure 73: S8600 Flame Control (2005) ................................113
Figure 74: RM7890 Flame Control (2010 and 2010B) ............114
Figure 75: RM7897 Flame Control (2020 - 2030) ..................115
Figure 76: Sheave Alignment ............................................... 117
Figure 77: Belt Tension ........................................................ 118
Figure 78: Honeywell Flame Module .................................... 119
Figure 79: MR 212 Valve (2010 - 2030) ................................ 122
Figure 80: M611 Valve (2005) ............................................... 123
Figure 81: Regulator (2005).................................................. 123
Figure 82: 6" (15.3 cm) Straight Cast Iron ............................ 129
Figure 83: 12" (30.5 cm) Straight Cast Iron .......................... 129
Figure 84: 12" (30.5 cm) Tee Cast Iron ................................ 129
Figure 85: Control Panel Layouts.......................................... 131
Figure 86: Power Panel Layout ............................................. 132
Figure 87: Blower Layout ...................................................... 134