Rapid 2005 Manuals

Manuals and User Guides for Rapid 2005. We have 1 Rapid 2005 manual available for free PDF download: Installation, Operation & Service Manual

Rapid 2005 Installation, Operation & Service Manual (162 pages)

Direct, Gas-Fired, Industrial Air Handler

Brand: Rapid | Category: Air Handlers | Size: 9 MB

Table of Contents
5
Table of Contents

11
SECTION 1: Air Handler Safety

11
- Description of Operation
  11
- Inspection and Setup
  11
- Safety Labels and Their Placement
  12
- California Proposition 65
  12
- Label Placement
  13
- Figure 1: 2005
  13
- Figure 2: 2010 and 2010B
  13
- Figure 3: 2020 and 2030
  14
- Figure 4: 2000-Series Interior
  15
SECTION 2: Installer Responsibility

16
- Wall Tag
  16
- Corrosive Chemicals
  16
- National Standards and Applicable Codes
  17
- Required Equipment
  17
SECTION 3: Critical Considerations

18
- Required Clearances to Combustibles
  18
- Purge of Supply Duct
  19
- Hardware
  19
- Table 1: Recommended Torque Settings
  19
SECTION 4: National Standards and Applicable Codes

20
- Gas Codes
  20
- Installation Codes
  20
- Aircraft Hangars
  20
- Parking Structures and Repair Garages
  20
- Electrical
  20
- Venting
  20
- High Altitude
  20
SECTION 5: Specifications

21
SECTION 6: Lifting an Air Handler

27
SECTION 7: Roof Curb

29
SECTION 8: Upright Stand

32
SECTION 9: Legs

34
SECTION 10: Indoor Suspension Mounting - Horizontal Air Handler

36
SECTION 11: Filter Section

39
SECTION 12: Inlet Hood

54
SECTION 13: Dampers

75
SECTION 14: Discharge Heads and Splash Plates

79
SECTION 15: Duct Considerations

82
SECTION 16: Gas Piping

84
SECTION 17: Electrical

88
SECTION 18: Sequence of Operation

118
SECTION 19: Start-Up Procedures

126
- Installation of Recirculating Air Handler
  127
- Mechanical
  127
- Figure 76: Sheave Alignment
  127
- Electrical
  128
- Airflow
  128
- Figure 77: Belt Tension
  128
- Table 20: Deflection Force B and BX Belts (in Lbs)
  128
- Gas Piping and Initial Pressure Settings
  129
- Figure 78: Honeywell Flame Module
  129
- Table 21: Motor Sheave Drive Torque Specifications
  129
- Table 22: Motor and Blower Bushing Torque Specifications
  129
- Safety Shut off Valve Check
  131
- Temperature Control System Calibration
  131
- Table 23: Burner Mode by Amplifier Type
  131
- Table 24: Maximum Temperature Rise
  131
- Figure 79: MR 212 Valve (2010 - 2030)
  132
- Figure 80: M611 Valve (2005)
  133
- Figure 81: Regulator (2005)
  133
SECTION 20: Maintenance

134
- General
  135
- Unit Exterior
  135
- Blower Section
  135
- Table 25: Motor Lubrication Intervals
  137
- Manifold and Controls
  138
- Burner
  138
- Figure 82: 6" (15.3 CM) Straight Cast Iron
  139
- Figure 83: 12" (30.5 CM) Straight Cast Iron
  139
- Figure 84: 12" (30.5 CM) Tee Cast Iron
  139
- Table 26: Burner Selections
  139
- Optional Equipment
  140
SECTION 21: Replacement Parts

141
- Figure 85: Control Panel Layouts
  141
- Figure 86: Power Panel Layout
  142
- Table 27: Control Panel
  142
- Table 28: Power Panel
  143
- Figure 87: Blower Layout
  144
- Table 29: Manifold Components
  144
- Table 30: Blower
  144
- Table 31: Remote Panel
  145
- Table 32: V-Belt
  145
SECTION 22: Troubleshooting

146
- Initial Checks
  147
- Motor and Blower
  147
- Burner
  148
- Temperature Controls
  149
- A1014 Amplifier - Field Checklist
  150
- A44 Amplifier - Field Service Checklist
  152
SECTION 23: RAPID ® 2000-Series Start-Up Procedures

155
SECTION 24: the RAPID ® 2000-Series Warranty

157

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Rapid 2005 Manuals

Rapid 2005 Installation, Operation & Service Manual (162 pages)

Table of Contents

Table of Contents

SECTION 1: Air Handler Safety

SECTION 2: Installer Responsibility

SECTION 3: Critical Considerations

SECTION 4: National Standards and Applicable Codes

SECTION 5: Specifications

SECTION 6: Lifting an Air Handler

SECTION 7: Roof Curb

SECTION 8: Upright Stand

SECTION 9: Legs

SECTION 10: Indoor Suspension Mounting - Horizontal Air Handler

SECTION 11: Filter Section

SECTION 12: Inlet Hood

SECTION 13: Dampers

SECTION 14: Discharge Heads and Splash Plates

SECTION 15: Duct Considerations

SECTION 16: Gas Piping

SECTION 17: Electrical

SECTION 18: Sequence of Operation

SECTION 19: Start-Up Procedures

SECTION 20: Maintenance

SECTION 21: Replacement Parts

SECTION 22: Troubleshooting

SECTION 23: RAPID ® 2000-Series Start-Up Procedures

SECTION 24: the RAPID ® 2000-Series Warranty

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