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JEI SOLUTIONS LTD
SAFETY INSTRUCTIONS
AND OPERATOR'S MANUAL
FOR
DRILLING MACHINE
M
A
G
B
E
A
S
T
2
M
A
G
B
E
A
S
T
2
UNIT 30 NEWHALLHEY BUSINESS PARK, NEWHALLHEY RD, RAWTENSTALL, ROSSENDALE
LANCASHIRE, BB4 6HR, UK
Tel. +44 1706 229490 Fax. +44 1706 830496
www.jeiuk.com
e-mail.
sales@jeisolutions.co.uk
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Table of Contents
Related Manuals for JEI MAGBEAST 2
Summary of Contents for JEI MAGBEAST 2
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Page 1: Safety Instructions
JEI SOLUTIONS LTD SAFETY INSTRUCTIONS AND OPERATOR’S MANUAL DRILLING MACHINE UNIT 30 NEWHALLHEY BUSINESS PARK, NEWHALLHEY RD, RAWTENSTALL, ROSSENDALE LANCASHIRE, BB4 6HR, UK Tel. +44 1706 229490 Fax. +44 1706 830496 www.jeiuk.com e-mail. sales@jeisolutions.co.uk... -
Page 2: Table Of Contents
EC DECLARATION OF CONFORMITY ..................23 VII. MACHINE TEST CERTYFICATE ....................24 VIII. WARRANTY CARD ........................25 BEFORE YOU START WORK WITH THE MACHINE, PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS. Operator’s manual for Drilling Machine MAGBEAST 2 - 1 -... -
Page 3: Safety Instruction
The drill is equipped with a powerful verified for many years of exploitation drive. The MAGBEAST 2 machine is capable of drilling 50mm holes through 2 inch plate. Operator’s manual for Drilling Machine MAGBEAST 2... -
Page 4: General Safety Advice
Do not use the machine in explosion hazard zones. Do not start work if the machine has excessive play on guide slides. Always wear safety goggles and ear protection. Do not remove metal chips with bare hands. Operator’s manual for Drilling Machine MAGBEAST 2 - 3 -... - Page 5 - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible. Operator’s manual for Drilling Machine MAGBEAST 2 - 4 -...
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Page 6: Start Up And Operation
[Drawing 3] Drawing 2. Principle of milling cutter’s work Drawing 3. A few types of holes that can be done with a milling cutter. Operator’s manual for Drilling Machine MAGBEAST 2 - 5 -... - Page 7 Strike the wedge MT with a hammer, taking care to not to damage the arbor, e) Carefully remove the arbor from the socket in the spindle, f) Remove the wedge MT. Operator’s manual for Drilling Machine MAGBEAST 2 - 6 -...
- Page 8 2. Raise the guard (1) to the maximum in order to attain access to the arbor (4) screws (5). 3. Loosen the screws (5); Remove the milling cutter (7) and the pilot (6) from the arbor socket (4). Operator’s manual for Drilling Machine MAGBEAST 2 - 7 -...
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Page 9: Machine Start Up
JEI SOLUTIONS LTD MAGBEAST 2 2. Machine start up The machine is supplied in a metal box with complete standard equipment. MAGBEAST 2 comes in a standard equipment set which consists of: metal box drilling machine arbor AMT2-C-19/2-2 ... - Page 10 When work with the machine is finished the power cord should be disconnected from the power source, the machine should be cleaned up from swarf, coolant etc and the cutter should be removed and cleaned. Please keep all recommendations. Operator’s manual for Drilling Machine MAGBEAST 2 - 9 -...
- Page 11 While working in difficult access areas as well as left-handed operator, there’s a possibility to change location of the pinion with spoke handles to the other side of drilling machine. Operator’s manual for Drilling Machine MAGBEAST 2 - 10 -...
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Page 12: Jei Solutions Ltd Magbeast
JEI SOLUTIONS LTD MAGBEAST 2 Operator’s manual for Drilling Machine MAGBEAST 2 - 11 -... - Page 13 JEI SOLUTIONS LTD MAGBEAST 2 Operator’s manual for Drilling Machine MAGBEAST 2 - 12 -...
- Page 14 Slide the drive and the slider (1) up using lever (2), c) Disconnect the cooling conduit ending (3) and the coolant coupling (4) found in the cooling ring (5). d) Take off the cooling system. Operator’s manual for Drilling Machine MAGBEAST 2 - 13 -...
- Page 15 Then, tighten screws (3) until any noticable resistance is felt. When the screw in this position and blocked with a hexagonal key, tighten counter nut (4). The screws (3) counteract the machining force and protect the pressure strip from shifting during operation. Operator’s manual for Drilling Machine MAGBEAST 2 - 14 -...
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Page 16: Operating Instructions
To prevent the machine from rusting (especially when used outdoors) all steel parts should be covered with thin layer of grease film. Damaged machine parts to be exchanged only to original parts. Operator’s manual for Drilling Machine MAGBEAST 2 - 15 -... - Page 17 - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible. Operator’s manual for Drilling Machine MAGBEAST 2 - 16 -...
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Page 18: Technical Data
3,0 m Total weight 16,5 kg Noise level 85 dB Surrounding temperature 0 ÷ 40° C Detailed PARTS LIST of Drilling Machine MAGBEAST 2 is available at www.jeiuk.com or e-mail service@jeisolutions.co.uk Operator’s manual for Drilling Machine MAGBEAST 2 - 17 -... - Page 19 JEI SOLUTIONS LTD MAGBEAST 2 Replacement of motor brushes: For the MAGBEAST 2 drill, the condition of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should take place when the machine is turned off and the power cable is disconnected from the power grid! 1.
- Page 20 Drills diameter [mm] Holes diameter Number [mm] of passes Expanding the Drilling hole by driling for 18 for 18 0,7 final hole 18,1 - 23 final hole diameter diameter Operator’s manual for Drilling Machine MAGBEAST 2 - 19 -...
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Page 21: Electrical Diagram
JEI SOLUTIONS LTD MAGBEAST 2 V. ELECTRICAL DIAGRAM Operator’s manual for Drilling Machine MAGBEAST 2 - 20 -... -
Page 22: Ec Declaration Of Conformity
Which the declaration applies to is in accordance with the following standard(s) placed below: EN 50144-1, EN 55014 and satisfies safety regulations of guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC Rawtenstall, 2009-10-15 ___________________________ David McFadden, Managing Director Operator’s manual for Drilling Machine MAGBEAST 2 - 21 -... -
Page 23: Machine Test Certyficate
1000 V and frequency 50 Hz Resistance of the protective circuit [Ω] The above-mentioned product meets the requirements of safe usage as prescribed in standard IEC-745 Name of tester ____________________ Quality Control ____________________ Operator’s manual for Drilling Machine MAGBEAST 2 - 22 -... -
Page 24: Warranty Card
Date of Production .......... Serial No ..........Quality Control: ......................Date of Purchase: ......................Signature of Seller…………………………………………………………………………….. Operator’s manual for Drilling Machine MAGBEAST 2 - 23 -...