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JEI miniBEAST LP35+ Operator's Manual

With electromagnetic base
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OPERATOR'S MANUAL
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DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
Unit 21, Empire Business Park, Enterprise Way,
Burnley, Lancashire, BB12 6LT
www.jeiuk.com
e-mail:
sales@jeisolutions.co.uk

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Summary of Contents for JEI miniBEAST LP35+

  • Page 1 OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE Unit 21, Empire Business Park, Enterprise Way, Burnley, Lancashire, BB12 6LT www.jeiuk.com e-mail: sales@jeisolutions.co.uk...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ........................3 1.2. Technical data ......................3 1.3. Design ......................... 4 1.4. Equipment included ..................... 4 2. SAFETY PRECAUTIONS ....................5 3. STARTUP AND OPERATION ..................... 7 3.1. Installing and removing the handle ................7 3.2.

  • Page 3: General Information

    LP35 + 1. GENERAL INFORMATION 1.1. Application The LP35+ is a drilling machine with electromagnetic base, designed to drill holes with diameters of up to 36 mm (1-7/16’’) either to a depth of up to 20 mm (13/16’’) by using HSS annular cutters or to a depth of up to 30 mm (1-3/16’’) by using TCT annular cutters.

  • Page 4: Design

    LP35 + 147 mm (5-13/16’’) 380 mm (14-15/16’’) 1.3. Design TCT quill assembly including spindle with arbor Carrying handle Control panel MOTOR stop button MOTOR start button Electromagnetic base (MAGNET) switch Chip guard Handle Opening for safety strap Electromagnetic base 1.4.

  • Page 5: Safety Precautions

    LP35 + 2. SAFETY PRECAUTIONS 1. Before beginning, read this Operator’s Manual and complete proper occupational health and safety training. 2. Use the machine only in applications specified in this Operator’s Manual. 3. The machine must be complete and all parts must be genuine and fully operational. 4.
  • Page 6 27. Maintain the machine and install/remove parts and tools only when the machine is unplugged from the power source. 28. Repair in a service center appointed by JEI Group Ltd. 29. If the machine falls from any height, is wet, or has any other damage that could affect the technical state of the machine, stop the operation and immediately send the machine to the service center for inspection and repair.

  • Page 7: Startup And Operation

    LP35 + 3. STARTUP AND OPERATION 3.1. Installing and removing the handle Install the handle by using the adapter as shown in Fig. 1. The handle can be installed from the opposite side of the machine to allow working in places hard to reach or using the machine by a left-handed person.

  • Page 8: Installing, Removing, And Operating The Annular Cutter

    LP35 + 3.2. Installing, removing, and operating the annular cutter Unplug the machine from the power source, raise the safety guard, and then rotate the handle to the left (1, Fig. 2) to access the set screws 2. Next, wear protective gloves, insert the supplied pilot pin into the annular cutter (3), and then use a clean and dry cloth to wipe the arbor and cutter.
  • Page 9 LP35 + Fig. 3 shows how annular cutters operate. As the cutter penetrates the workpiece, the pilot pin recesses into the arbor and tightens the spring. As a result, after the cutter goes through the entire thickness, the slug core is expelled from the cutter. Arbor Spring Annular cutter...

  • Page 10: Preparing

    LP35 + 3.3. Preparing Before beginning, clean steel parts, including the arbor, from anti-corrosion coating used to preserve the machine for storage and transport. Install the handle as described before. Based on the hole size desired, select the proper annular cutter or drill bit with a 19 mm Weldon shank.
  • Page 11 LP35 + Vertical drilling Inverted drilling CORRECT ✓ Horizontal drilling INCORRECT Maximum possible twist of the strap Fig. 5. Protecting the machine from falling by using the safety strap Rotate the handle to the left to place the pilot pin (drill bit) above the workpiece. Fill the coolant bottle (not included) with a cutting fluid.

  • Page 12: Drilling

    LP35 + 3.4. Drilling Start the motor with the green MOTOR button, and slowly rotate the handle to the left to lower the tool to the workpiece, and begin drilling. When using annular cutter, drill holes in one pass. When the annular cutter goes through the workpiece, the slug core is expelled from the cutter with a significant force.

  • Page 13: Replacing The Motor Brushes

    LP35 + 3.5. Replacing the motor brushes Check the condition of the carbon brushes every 100 operation hours. To do this, unplug the machine from the power source, and unscrew the cover (1, Fig. 6). Next, unscrew the pressing plate (2), and then remove the brush holder (3) and the brush (4). If the length of the brush is less than 5 mm (3/16’’), replace both brushes with new ones.

  • Page 14: Accessories

    LP35 + 4. ACCESSORIES 4.1. Coolant bottle with nozzle Capacity of 250 ml (8 oz). Part number: PJM-000003 4.2. HSS quill assembly Allows you to drill holes to a depth of up to 25 mm (1’’) by using HSS annular cutters or twist drill bits with a 19 mm (3/4’’) Weldon shank.
  • Page 15 LP35 + To install the assembly, unplug the machine from the power source, raise the cover, and then rotate the handle to the left (1, Fig. 7) to lower the standard TCT quill assembly as much as possible. Next, remove the handle, use pliers to remove the retaining rings (2), and then push out the shaft (3) by 16 mm (10/16’’), which will expel the TCT quill assembly (4).

  • Page 16: Wiring Diagram 120 V

    LP35 + 5. WIRING DIAGRAM 120 V MINIBEAST LP35+ Operators Manual...

  • Page 17: Wiring Diagram 230 V

    LP35 + 6. WIRING DIAGRAM 230 V MINIBEAST LP35+ Operators Manual...

  • Page 18: Declaration Of Conformity

    LP35 + 7. DECLARATION OF CONFORMITY EC Declaration of Conformity JEI Drilling & Cutting Solutions Ltd Unit 21 Empire Business Park, Enterprise Way, Burnley, Lancashire. BB12 6LT declare with full responsibility that: LP35 + Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: •...

  • Page 19: Quality Certificate

    LP35 + 8. QUALITY CERTIFICATE Machine control card LP35+ Drilling Machine with Electromagnetic Base Serial number ........................ Spindle radial runout...................... Spindle to base travel perpendicularity ................Spindle axis to base perpendicularity ................Base holding force ......................≤ 1.25) (surface with the thickness of 25 mm and roughness R Electric test Type of test Result...

  • Page 20: Warranty Card

    LP35 + 9. WARRANTY CARD WARRANTY CARD No.................. in the name of Manufacturer warrants the LP35+ Drilling Machine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale. This warranty does not cover tools as well as damage or wear that arise from misuse, accident, tempering, or any other causes not related to defects in workmanship or material.

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