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Related Manuals for JEI MINIBEAST AUTO
Summary of Contents for JEI MINIBEAST AUTO
- Page 1 OPERATOR’S MANUAL PORTABLE MAGNETIC DRILLING MACHINE UNIT 21 EMPIRE BUSINESS PARK, ENTERPRISE WAY BURNLEY, LANCASHIRE, UK, BB12 6LT TEL: 01706 229490 EMAIL: sales@jeisolutions.co.uk...
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Page 2: Table Of Contents
WWW.JEIUK.COM Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................4 1.4. Equipment included ....................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Mounting and operating the annular cutter ..............8 3.2. -
Page 3: General Information
WWW.JEIUK.COM 1. GENERAL INFORMATION 1.1. Application The MINIBEAST AUTO is a drilling machine with electromagnetic base designed to drill holes with diameters of 12–36 mm (0.47–1.42’’) to the maximum depth of 51 mm (2’’) through the use of annular cutters. -
Page 4: Design
Figure 1. MINIBEAST AUTO design This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited. -
Page 5: Equipment Included
ON/OFF switch motor STOP button Figure 2. Control panel design 1.4. Equipment included The MINIBEAST AUTO is supplied in a metal box with complete standard equipment. The included equipment consists of: • Drilling machine 1 unit • Metal box 1 unit •... -
Page 6: Safety Precautions
WWW.JEIUK.COM 2. SAFETY PRECAUTIONS 1. Before beginning, read this Operator’s Manual and complete proper occupational safety and health training. 2. The machine must be used only in applications specified in this Operator’s Manual. 3. The machine must be complete and all parts must be genuine and fully operational. 4. - Page 7 WWW.JEIUK.COM 19. Using the machine on surfaces that are rusty, covered with a thick paint layer, uneven, or not stiff is prohibited. 20. Use the safety strap in all operating positions. The strap must be tight and fastened to a securely fixed element either through the opening in the machine body or by catching the strap on the carrying handle.
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Page 8: Startup And Operation
WWW.JEIUK.COM 3. STARTUP AND OPERATION All safety precautions must be closely observed. 3.1. Mounting and operating the annular cutter Unplug the power cord from the power outlet and raise the motor by rotating the spoke handles clockwise (1, Figure 3). Insert the proper pilot pin into the annular cutter (2), then wear protective gloves and place the cutter into the arbor (3) in such a way to align the flats 4 with the set screws 5. - Page 9 Figure 5. Types of holes to establish with annular cutters IMPORTANT INFORMATION Only use your Minibeast AUTO to cut through single layers of material when using standard annular cutters. Do not attempt to cut through multiple layers/stacks/laminates of material with your (Insert Model) magnetic drilling machine using standard annular cutter.
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Page 10: Mounting And Dismounting The Cooling System Bottle
(Note – always secure the machine to the workpiece with the provided safety strap). To achieve multiple layer cutting, please refer to JEI’s multi-Layer Cutter form, available for all Turbo™ types. This will allow the solid slugs to be retained in the cutter during the cut and be safely ejected once the hole cutting process is completed. -
Page 11: Control System Of The Electromagnetic Base Holding Force
Figure 6. Mounting the cooling system bottle 3.3. Control system of the electromagnetic base holding force The MINIBEAST AUTO drilling machine incorporates a holding force control system to monitor the adhesion force of the electromagnetic base to the surface. The force value... -
Page 12: Preparation
WWW.JEIUK.COM 3.4. Preparation Before beginning, clean steel parts, especially the Weldon shank, from grease used to preserve the machine for storage and transport. Mount the annular cutter into the arbor in the manner described before. Position the machine on a flat ferromagnetic surface (some types of stainless and acid-proof steel do not conduct magnetic flux) with the thickness of at least 6 mm (0.23’’). -
Page 13: Drilling
WWW.JEIUK.COM using emulsions formed from mixing water and drilling oil is also satisfactory. To check the operation of the cooling system, slightly loosen the bottle cap, open the valve using the lever, and initially apply pressure on the pilot pin by rotating the spoke handles counterclockwise. -
Page 14: Replacing The Motor Brushes
WWW.JEIUK.COM When the cutter goes through the material, the slug core is expelled from the tool with a significant force. Once the hole is accomplished, toggle the spoke handles into the manual feed mode (Figure 8a). Then, retract the cutter from the workpiece and stop the motor using the red MOTOR button. - Page 15 WWW.JEIUK.COM Figure 9. Replacing the brushes This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.
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Page 16: Wiring Diagram
WWW.JEIUK.COM 4. WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of Ansa Group Ltd is prohibited. -
Page 17: Declaration Of Conformity
UNIT 21 EMPIRE BUSINESS ENTERPRISE WAY BURNLEY, LANCASHIRE, BB12 6LT Declare with full responsibility that product: MINIBEAST AUTO Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: • EN 62841-1:2015 • EN 55014-1:2017 • EN ISO 12100:2010 and satisfies the regulations of the guidelines: 2014/30/EU, 2014/35/EU, 2006/42/EC, 2011/65/EU, 2012/19/EU. -
Page 18: Quality Certificate
WWW.JEIUK.COM 6. QUALITY CERTIFICATE Machine control card MINIBEAST AUTO Drilling Machine with Electromagnetic Base Serial number ..........................Spindle radial runout ........................Slider to base travel perpendicularity ..................Spindle axis to base perpendicularity ..................Base holding force ........................(surface with the minimum thickness of 22 mm and roughness R 1.25) -
Page 19: Warranty Card
WARRANTY CARD No.................. in the name of Manufacturer warrants the MINIBEAST AUTO Drilling Machine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from d ate of sale.