2. Maintenance Information
Periodical Maintenance Schedule
NO
1
☆Air filter element
2
☆AICV filter
3
☆Gasoline filter
4
☆Engine oil filter
5
☆Engine oil replacement
6
Tire pressure
7
Battery Inspection
8
Brake lever free play check
9
Steering handle integrity check
10
Shock absorber performance check
11
Bolts tightening check
12
Check the engine for oil leakage
13 ☆Spark plug inspection or replacement
14 ☆Change gear oil
15
Lubrication of the whole bike
16
Exhaust pipe
17 ☆Ignition timing
18 ☆Idle emission check
19 ☆Throttle operation
20 ☆Engine bolts torque
21 ☆Transmission / Chain
22 ☆Clutch free play inspection
Light/ electrical system/ instrument readings.
23
24
Main stand/ side stand springs.
25
Fuel lines
27
Cam chain
28 ☆Valve clearance
29 ☆PCV system integrity
30 ☆Crankcase blow-by over-flow pipe
31 ☆Second air injection system (filter)
32 ☆E.E.C. Device check
Note:I- inspection A- Adjust
Please have your periodical maintenance data recorded by your SYM Authorized Dealer to maintain the motorcycle in excellent
condition. The above maintenance schedule is established by taking the monthly 1,000 kilometers as a reference. Whichever-
time or mileage- comes first will be regarded as an index for maintenance.
Remark:
These marks "☆" in the schedule are emission control items. According to EPA regulations, these item checks
must be performed periodically following the use r manual instructions. It's prohibited to adjust or repair
these emission control items by unauthorized people. Otherwise, SYM is no responsible.
1.
Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the
Heavily- polluted environment.
2.
Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after the
motorcycle has accumulated a higher mileage.
3.
Preventive maintenance
a. Ignition system-Perform maintenance or check when continuous abnormal ignition, misfire, after-burn, overheating occur.
b. Carbon deposit removal-Remove carbon deposits in cylinder head, piston heads, exhaust system when power is decreasing.
c. Replace worn out pistons, cylinder head.
2-2
To this chapter contents
Items
R- Replace C-Clean L-Lubrication
:
1 month or
3 months or
Initial
every
every
300KM
1000KM
3000KM
I
I
I
C
R
Exchange every 1000 km
I
I
I
I
I
I
I
I
I
I
I
I
I
I
R
Exchange every 5000 km
I
I
I
I
A
I
I
I
I
I/L
I
I
I
I
I
I
I
I
I
I
Drain every 2000km
I
6 months or
1 year or
every
every
6000KM
12000KM
C
C
C
C
I
C
I
I
R
L
A
I
I
I
I
I
A
C
I
C
I
R
R
R
C
R
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