Periodical Maintenance Schedule - Sym HD 125 Service Manual

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2. MAINTENANCE INFORMATION

Periodical Maintenance Schedule

Maintenance
Code
1
¡ ¸ Air cleaner
¡ ¸ 2nd air jet leaner
2
¡ ¸ Fuel filter
3
4
¡ ¸ Oil filter
¡ ¸ Engine oil change
5
6
Tire pressure
7
Battery inspection
8
Brake & free ply check
9
Steering handle check
10
Cushion operation check
Every screw tightening
11
h k
12
Gear oil check for leaking
¡ ¸ Spark plug check or change
13
¡ ¸ Gear oil change
14
15
Frame lubrication
16
Exhaust pipe
¡ ¸ Ignition timing
17
18
¡ ¸ emission check in Idling
¡ ¸ Throttle operation
19
¡ ¸ Engine bolt tightening
20
21
¡ ¸ CVT driving device(belt)
¡ ¸ CVT driving device(roller)
22
Lights/electrical
23
equipment/multi-meters
24
Main/side stands & springs
25
Fuel lines
26
Cushions
27
Cam chain
¡ ¸ Valve clearance
28
¡ ¸ Crankcase evaporative
29
¡ ¸ Crankcase blow-by
30
¡ ¸ 2nd air jet system
31
¡ ¸ Evaporative control system
32
Lines & connections in cooling
33
t
34
Coolant reservoir
35
Coolant
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement C ~ Cleaning (replaced if necessary) L ~ Lubrication
Have your motorcycle checked, adjusted, and recorded maintenance data periodically by your SYM Authorized Dealer to maintain
the motorcycle at the optimum condition
The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first.
Remarks: 1. These marks "¡ ¸ " in the schedule are emission control items. According to EPA regulations, these items must
be performed normally periodical maintenance following the use r manual instructions. They are prohibited to
be adjusted or repaired by unauthorized people. Otherwise, SYM is no responsible for the charge.
2. Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the
Heavily- polluted environment.
3. Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after the
motorcycle has accumulated a higher mileage.
4. Preventive maintenance
a. Ignition system¡ Ð Perform maintenance and check when continuous abnormal ignition, misfire, after-burn, overheating occur.
b. Carbon deposit removal¡ Ð Remove carbon deposits in cylinder head, piston heads, exhaust system when power is obvious
lower. Than ever
2-2
To this chapter contents
Every
Item
300KM
I
I
I
C
R
I
I
I
I
I
I
I
I
R
I
I
A
I
I
I
I
I
I
I
I
I
I
I
I
1 Month
3 month
every
every
1,000KM
3,000KM
C
C
Replacement for every 1000 km
I
I
I
I
I
I
Replacement for every 5000 km
I
I
I
I
I
I
I
I
I
A
C
Replacement for every 2000 km
I
I
I
I
I
6 month
1 year
every
every
6000KM
12,000KM
R
R
I
R
C
I
I
R
L
I
R
C
I
C
R
15 month
every
14,500KM

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