100 - 300 Hour Maintenance Interval; Fuel System - Polaris Outlaw 500 Service Manual

100 - 300 Hour Maintenance Interval

Periodic Maintenance Chart
Item
Oil Tank Vent Hose
E

Fuel System

E
Fuel filter
E
Coolant System
Pressure Test
Radiator
Cooling Hoses
Engine Mounts
Exhaust Pipe
Spark Plug
E
Ignition Timing
E
Wiring
Clutch Plates
Brake Fluid
Front Wheel Bearings
Spark Arrestor
E Idle Speed
Toe Adjustment
Headlight Aim
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Maintenance Interval
(whichever comes first)
Hours Calendar
100 H 12M
100 H 12M
100 H 12 M
100 H 12 M
100 H 12M
100 H 12M
100 H 12M
100 H 12M
100 H 12M
- 12M
100 H 12M
100 H 12M
200 H 24M
300 H 36M
300 H 36M
-
-
-
Miles
(Km)
1000 (1600) Inspect routing, condition
Check for leaks at tank cap, lines, fuel valve,
1000 (1600) filter, pump, carburetor.
Replace lines every two years
1000 (1600)
1000 (1600) Pressure test system annually
Inspect; clean external surfaces;
1000 (1600)
change coolant every 2 years
1000 (1600)
1000 (1600)
1000 (1600)
1000 (1600) Inspect; replace as needed
-
Inspect for wear, routing, security; apply
1000 (1600) dielectric grease to connectors subjected to
1000 (1600) Inspect; replace worn parts
2000 (3200) Change every two years
3000 (4800) Inspect; replace as needed
3000 (4800) Clean out as required
Inspect periodically;
adjust when parts are replaced
MAINTENANCE
Remarks
Replace yearly
Inspect for leaks
Inspect
Inspect
Inspect
water, mud, etc.
Adjust as needed
Adjust as needed
2.7
2