General Specifications - Polaris Outlaw 500 Service Manual

BRAKES
BRAKE SPECIFICATIONS

General Specifications

Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance
Between Measurements
Brake Disc Runout
RH Handle Bar Master Cylinder I.D.
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance
Between Measurements
Brake Disc Runout
Master Cylinder I.D. – Aux. Rear
Torque Specifications
ITEM
Front Caliper Mounting Bolts
Rear Caliper Mounting Bolts
Rear Master Cylinder Mounting Bolts
Front Master Cylinder Reservoir Cover Bolts
Brake Line Banjo Bolts
Brake Disc Mounting Bolts
Wheel Mounting Nuts
Front Master Cylinder Clamp Bolts
Rear Caliper Bleed Screws
Front Caliper Bleed Screws
Rear Caliper Slide Bolts
Rear Caliper Anvil Bolts
Rear Hub Nut
Upper A-arm Bolt
NOTE: Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures
are used when torquing certain bolts and fasteners.
Special Tools
Part Number
2870975
6.2
FRONT BRAKE CALIPER
Standard
.298" / 7.6 mm
.158" / 4.013 mm
–
–
–
REAR BRAKE CALIPER
Standard
.298" / 7.6 mm
.158" / 4.013 mm
–
–
TORQUE
(ft. lbs. except where noted)
18
18
8
11 (in. lbs.)
15
18
25
85 (in. lbs.)
27 (in. lbs.)
47 (in. lbs.)
33
16-18
90
30
Tool Description
Service Limit
.180" / 4.6 mm
.140" / 3.556 mm
.002" / .051 mm
.010" / .254 mm
.551" / 14 mm
Service Limit
.180" / 4.6 mm
.140" / 3.556 mm
.002" / .051 mm
.010" / .254 mm
.500" / 12.7 mm
TORQUE
(Nm)
1.24
22-24
Mity Vac™
RepairPro Service Manual
24
24
11
20
24
34
9.6
3.1
5.3
45
122
41