Polaris Outlaw 500 Service Manual page 75

ENGINE
3. Install the main shaft assembly. The outer gear can now be
installed. Verify the shallow side of the outer gear is facing
out during installation.
4. Install the shift forks. Verify that each fork pin is pointed
toward the shift drum.
3.28
5. Insert and rotate the shift drum so the alignment pin is
approximately at the 5 o'clock position. Insert the fork pins
into their respective cam followers, installing each fork
shaft as they are assembled. Lifting of forks and gears will
be required to align pins into the shift drum.
NOTE: The output fork shaft contains a spring that
must be inserted before assembly. See Photo.
Pin Position
Spring
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