300 Hour / 3000 Mile (4800 Km) Service - Polaris RZR XP TURBO S 2019 Owner's Manual For Maintenance And Safety

300 HOUR / 3000 MILE (4800 KM) SERVICE

ITEM
Brake Pads / Parking
XU
Brake Pads (INT'L)
/ D
Fuel System
Parking Brake Cable
XU
Adjustment (INT'L)
/ D
XU Engine Breather
Battery
XU General Lubrication
D Throttle Pedal
Throttle Body Intake
Ducts/Flange
Shift Cable / Linkage
Steering
D
XU Front / Rear Suspension Lubricate (if applicable)
Cooling System
D
D Drive Belt
Clutches (Drive and
XU
Driven)
/ D
Engine Oil Lines/
XU
Fasteners
Parking Brake Cable
XU
Adjustment (INT'L)
/ D
Front Gearcase
XU
Lubricant
Transmission Lubricant
XU
(AGL)
Fuel System
D
Spark Plug Inspection
D
XU Radiator
XU Cooling Hoses
XU Engine Mounts
REMARKS
Inspect pad wear
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion
Inspect; adjust tension after first 25 hours
Inspect; clean
Check terminals; clean; test
Lubricate all fittings, pivots, cables, etc.
Inspect; replace if it sticks
Inspect ducts for proper sealing / air leaks
Inspect; adjust as needed
Lubricate (if applicable)
Inspect coolant strength seasonally; pressure
test system yearly
Inspect; replace as needed
Inspect; clean; replace worn parts
Inspect for leaks and loose fittings
Inspect; adjust tension as needed
Change lubricant
Change lubricant
Check for leaks at fill cap, fuel line / rail, and
fuel pump.
Inspect; replace as needed; torque to
specification
Inspect; clean external surfaces
Inspect for leaks; pressure test system
Inspect, torque to specification
MAINTENANCE
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