General Information; Torque Specifications; Special Tools - Polaris Outlaw 500 Service Manual

GENERAL INFORMATION

Torque Specifications

COMPONENT
FRONT SUSPENSION
Front A–Arm Attaching Bolts
Front A–Arm Ball Joint
Stud Nut
Front Spindle Nut
Tie Rod End Jam Nut
Tie Rod End Attaching Nut
Shock Bolts
(top & bottom)
STEERING
Master Cylinder Mount Bolts
Handlebar Adjuster Block
Steering Post Nut
Steering Post Bushing Nuts
Steering Post Retainer Nuts
Centerlink - Steering Post Arm
Centerlink - Idler Arm
REAR SUSPENSION
Rear A–Arm Attaching Bolts
Rear Hub Nut
Rear Hub Carrier Bolts
Upper Torsion Bar Bolts
Shock Bolts
(top & bottom)
Torsion Bar Pivot
Plate Bolts
TORQUE VALUE
33 ft. lbs.
(45 Nm)
40 ft. lbs.
(54 Nm)
40 ft. lbs.
(54 Nm)
15 ft. lbs.
(20 Nm)
33 ft. lbs.
(45 Nm)
33 ft. lbs.
(45 Nm)
45–55 in. lbs.
(5.2–6.3 Nm)
9 ft. lbs.
(12 Nm)
35 ft.lbs.
(47 Nm)
17 ft. lbs.
(23 Nm)
17 ft. lbs.
(23 Nm)
33 ft. lbs.
(45 Nm)
33 ft. lbs.
(45 Nm)
33 ft. lbs.
(45 Nm)
90 ft. lbs.
(122 Nm)
30 ft. lbs.
(41 Nm)
33 ft. lbs.
(45 Nm)
33 ft. lbs.
(45 Nm)
9 ft. lbs.
(12 Nm)
BODY / STEERING / SUSPENSION
COMPONENT
SERVICEABLE COMPONENTS
Rear Pivot Housing
Mounting Bolts
Rear Sprocket Bolts
Brake Disc
Caliper Mounting Bolts
Wheel Nuts
Rear Pivot Housing
Mount Plate
Foot Peg

Special Tools

PART NUMBER
PA - 48282
2870871
PS-45259
PS-45261
PA-48282
TORQUE VALUE
30 ft. lbs.
(41 Nm)
26 ft. lbs.
(35 Nm)
18 ft. lbs.
(25 Nm)
25 ft. lbs.
(34 Nm)
17 ft. lbs.
(23 Nm)
33 ft. lbs.
(45 Nm)
TOOL DESCRIPTION
Rear Drive Hub Removal /
Installation Tool
Ball Joint Replacement
Tool
Gas Fill Tool
IFP Positioning /
Extraction Tool
Rear Hub Tool
5.3
5