Caliper Inspection - Polaris Outlaw 500 Service Manual

7. Remove mounting bracket, pin assembly and dust boot.
8. Remove dust seal and piston seal.
9. Clean the caliper body, piston, and retaining bracket with
brake cleaner or alcohol.
Clean Components
NOTE: Be sure to clean seal grooves in caliper
body.

Caliper Inspection

1. Inspect caliper body for nicks, scratches or wear. Measure
bore size and compare to specifications. Replace if damage
is evident or if worn beyond service limit.
Caliper Piston Bore I.D.:
Std:. 1.188" (30.2 mm)
Service Limit: 1.193" (30.30 mm)
2. Inspect piston for nicks, scratches, wear or damage.
Measure diameter and replace if damaged or worn beyond
service limit.
3. Inspect the brake disc and pads as outlined for brake pad
replacement in this section. See "Brake Pad Inspection"
earlier in this chapter.
BRAKES
6
6.13