To Fit The Cylinder; To Fit The Cylinder Head - PEUGEOT TSDI Workshop Manual

To fit the cylinder

- Fit a new bottom gasket (1) without grease or oil
to the casing which has been previously cleaned of
all impurities
- Ensure that the piston ring gaps are opposite the
piston positioning spigots
- Fit the cylinder (2) and lower it while
compressing the rings by hand
- Check the bottom seal is properly positioned on
the casing using the 2 cylinder head fixing screws
(3)

To fit the cylinder head

- Check the cylinder head mating surface is in
perfect condition
- Fit the 4 fixing bolts to the cylinder head with
their washers
- Fit a new gasket to the cylinder head, with the
bead (A) on the cylinder head side
Important: if one or more bolts are changed,
genuine original parts must be used
Their design guarantees a constant tightening
torque whatever the cylinder/piston assembly
temperature
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
REFITTING SPECIFIC COMPONENTS
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