To Remove The Secondary Transmission; To Remove The Starter Motor; To Remove The Cylinder Head/Cylinder Assembly - PEUGEOT TSDI Workshop Manual

To remove the secondary transmission

- Remove the paper gasket (3) and the 2 locating
pins (4)
- Remove the first thrust washer (5) (14x27x0.5)
from the intermediate shaft (6)
- Remove the secondary shaft (7)
Note: take care not to damage the seal on the
wheel side when removing the secondary shaft, as
the oil could leak out through a drain hole in the
casing located between the seal on the wheel side
and the bearing
- Remove the intermediate shaft (6) and its second
thrust washer (14x27x0.5) located behind it

To remove the starter motor

- Remove the starter motor (2) two fixing bolts (1)
and washers
- Remove the starter motor and its O-ring
Note: the bottom bolt is used to earth the
battery to the engine (green wire)
The upper bolt is used to mount the harness clamp

To remove the cylinder head/cylinder assembly

- Slacken off the cylinder head/cylinder 4
mounting bolts in the order shown, in 2 or 3 stages
- Remove the 4 bolts
- Remove the cylinder head and its gasket
- Remove the cylinder and the bottom seal
Note: do not remove the air injector if this is not
necessary
Reproduction or translation, even partial, are forbidden without the written consent of Peugeot Motocycles
DISASSEMBLY
Page: 14