Vermont Castings vc75 Assembly Procedures
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Vermont Castings vc75 Assembly Procedures

Vermont Castings vc75 Assembly Procedures

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VC50/75A ASSEMBLY
VC50/75A ASSEMBLY PROCEDURES
Tools Required: Knife or Scissors, Hammer, 7/16" (11 mm) wrench/ratchet or an adjustable wrench,
Philips or Robertson screwdriver.
Step 1: Unpack carton
Use the knife or scissors to cut the strapping on the package then lift off the cardboard cap.
Remove the cardboard sleeve by lifting it straight over top of the barbecue. Check the 4 enclosed
parts kits, 3 boxes outside the grill, and 1 box inside, against the parts list (Appendix A) to ensure
that no parts are missing.
Page 1

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Summary of Contents for Vermont Castings vc75

  • Page 1 VC50/75A ASSEMBLY VC50/75A ASSEMBLY PROCEDURES Tools Required: Knife or Scissors, Hammer, 7/16” (11 mm) wrench/ratchet or an adjustable wrench, Philips or Robertson screwdriver. Step 1: Unpack carton Use the knife or scissors to cut the strapping on the package then lift off the cardboard cap. Remove the cardboard sleeve by lifting it straight over top of the barbecue.
  • Page 2 VC50/75A ASSEMBLY Step 2: Assemble Legs Required: The Main Grill Unit, (2) Right Legs, (2) Left Legs, (8) 1/4” x 1-3/4” Hex Head Bolts. Carefully remove the grill unit from the carton bottom, and lay it on its back (use the flattened carton cap as a protective surface).
  • Page 3 VC50/75A ASSEMBLY Step 3: Assemble Bottom Required: Bottom Pan, (4) 1/4” x 1-3/4” Hex Head Bolts, (4) 1/4 ” Hex Nuts, (4) 1/4” Washers, (for pro- pane models only – the Lower Tank Bracket, (2) 1/2” self tap screws, (2) 1/4” Washers only. Assemble the Bottom Pan to the legs with 4 bolts and nuts as shown.

  • Page 4: Axle

    VC50/75A ASSEMBLY Step 4: Assemble casters, wheels and upper door support Required: (2) Caster Inserts, (2) Casters, (2) Wheels, Axle, (2) Axle Caps, Upper Door Support, (2) 1/2” self tap screws. Place a caster insert into the bottom of each left leg, and lightly tap into place with a hammer. Snap the casters into the inserts (Fig 4A).
  • Page 5 VC50/75A ASSEMBLY Step 5: Assemble Shelf Supports Required: (2) Left Shelf Supports, (2) Right Shelf Supports. Attach a right and left shelf support to the right side by loosening the 4 leg bolts (2 to 3 turns only) so that the supports can be slid over the bolt heads.
  • Page 6 VC50/75A ASSEMBLY VC50/75 ASSEMBLY Step 6: Install Front Panels and Door Required: Front door, (2) leg panels, (8) self tap screws, (2) shoulder screws, (1) nylon insert nut. Fasten the two leg panels to the bottom pan (from behind the panels) with 2 screws each, then to the upper door support with (2) screws each (fig 6A).

  • Page 7: Grease Cup Holder

    VC50/75A ASSEMBLY VC50/75 ASSEMBLY Step 7: Install grease pan and cup Required: grease pan, grease cup, grease cup holder. Assemble the grease pan into position at the bottom of the grill base from the left side. The base has a guide track so the pan can easily slide in and out.
  • Page 8 VC50/75A ASSEMBLY Step 9: Attach Side Shelves and Front Tool Holders Required: (2) Side Shelves, (2) front tool holders, (8) # 10 x 1/2” bolts, (8) # 10 locknuts, (4) nylon insert nuts, (4) self tap screws. Assemble the side shelves to the shelf supports by positioning them up from below the supports. Ensure that the long edge with 2 small holes face towards the grill.

  • Page 9: Warming Rack

    Slip the rear lip of the Grates (3) warming rack into the two supports extending up at the rear of the base (rotisserie burner housing model VC75). Tilt it down to rest in a level position (Fig 11) Finger Hole Fig. 11 Step 12: Propane Models- Assemble Cylinder Brackets Required: Upper tank bracket, tank clip, (2) # 10 x 1/2”...
  • Page 10 VC50/75A ASSEMBLY Step 13: Propane Models- Assemble Gas Cylinder Required: Cylinder (not supplied). Hook bottom cylinder ring over lower tank bracket, swing cylinder up and slide tank clip down over cylinder top handle. Tighten tank clip wing nut. Ensure cylinder valve is facing towards the front (Fig 13). Fig.

  • Page 11: Table Of Contents

    VC50/75A ASSEMBLY APPENDIX A Hardware Bag: (All Models) (Parts not available separately) Box 1: Cooking Grates (3) Bottom Pan (1) Side Shelf (2) (2) Axle Caps Base Panel –Side (2)* (1)** Base Panel RH (0)* (1)** Door -50 Black (1) Leg Panel (2) Bracket Tank Lower (1)** (10) #8-18...
  • Page 12 VC50/75A ASSEMBLY VC50/75A ASSEMBLY DRAWING Page 12...

  • Page 13: Handle Door

    VC50/75A PARTS LIST VC50/75A ASSEMBLY VC50 VC75 ITEM QTY PART NO. DESCRIPTION 50000899 BASE ASSEMBLY 50000079 LEG, LEFT 50000084 LEG, RIGHT 50000494 PANEL, BOTTOM 50000495 BRACKET, TANK LOWER 50000493 ANGLE BRACE LEG LEFT 50000492 ANGLE BRACE LEG RIGHT VCSB2AP SIDE BURNER 50/75 –LP VCSB2AN SIDE BURNER 50/75 –...
  • Page 14 VC50/75A ASSEMBLY Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.vermontcastings.com 50000928 Rev. 1 0402...

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