Vermont Castings VC0620P, VC0680P, VC0680N Assembly And Owner's Manual
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Vermont Castings VC0620P, VC0680P, VC0680N Assembly And Owner's Manual

Vermont Castings VC0620P, VC0680P, VC0680N Assembly And Owner's Manual

Vermont castings portable gas grill owner's manual vc0620p (6000 series), vc0680p (8000 series) vc0680n (8000 series)
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Assembly and
Owner's Manual
Portable
Gas Grill
VC0620P
VC0680P
VC0680N
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
Shut off gas to the appliance.
2
Extinguish any open flame.
3
Open lid.
4
If odor continues, immediately call
your gas supplier or fire department.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
(
)
6000
Series
(
)
8000
Series
(
)
8000
Series
FOR YOUR SAFETY
1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2
An unconnected liquid propane
cylinder should not be stored in the
vicinity of this or any other appliance.
TM

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Summary of Contents for Vermont Castings VC0620P, VC0680P, VC0680N

  • Page 1 Assembly and Owner’s Manual Portable Gas Grill VC0620P VC0680P VC0680N ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference. FOR YOUR SAFETY If you smell gas: Shut off gas to the appliance.
  • Page 2 Statement of Commitment Congratulations and thank you for your purchase of your new Vermont Castings grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 - INSTALLATION Necessary Information ......Choosing a Safe Location ......Portable L.P.

  • Page 4: Chapter 1 - Installation

    Portable Gas Grill ( Installation Necessary Information to Safely Use a Gas Grill The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner. It is your responsibility to assemble, operate, and maintain your gas barbecue grill properly.

  • Page 5: Portable L.p. Gas Grills

    6. Do Not store a spare L.P. gas cylinder under or near this appliance. Do not store an L.P. cylinder in a building, garage or any other enclosed area. Instead, store the cylinder outdoors in a well ventilated area, away from people and out of the reach of children.

  • Page 6: Fuel Regulator And Hose

    Dual Burner Fuel-Control Valve Type 1 Fuel Regulator Fuel Supply The L.P. Fuel Supply System (the fuel regulator and hose) FUEL REGULATOR AND HOSE The fuel regulator supplied is equipped with a Type 1 coupling nut. Do not attempt to connect to any other L.P.

  • Page 7: Heat Shield

    terminating in a Type 1 L.P. gas-cylinder- valve outlet. A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connection that does not permit gas flow until a positive seal has been obtained. The cylinder must be arranged for vapor withdrawal.

  • Page 8: Take These Instructions To The L.p. Gas Dealer

    Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the exchanged cylinder is a Type 1 cylinder; a 510 POL cylinder will not fit a Type 1 regulator. FILLING AND PURGING TYPE 1 L.P. GAS CYLINDERS DANGER: Purging and filling of L.P.

  • Page 9: Chapter 2 - Assembly Instructions

    Portable Gas Grill ( Assembly Instructions Tools needed to assemble grill: · flat-head screwdriver · phillips-head screwdriver (For side burner equipped grills) · 3/8” open-end wrench* · 7/16” open-end wrench* A socket set or an adjustable wrench may be used in place of the open-end wrenches.

  • Page 10: Step 1 ( Identifying Parts )

    Assembly Step 1 - Identifying the Grill Parts Locate these parts: handle standoff (2) handle (1) warming rack (1) cast iron cooking grids 6100 series 8100 series (2) rock grate (1) side table (2) base (1) (2 locking casters and 2 non-locking casters Installed) cylinder retainer...

  • Page 11: Step 2 ( Assemble Pillar To Base )

    Assembly Step 2 - Attach the Base to the Pillar Tools Needed: 3/8” wrench USE HARDWARE BAG 1/4-20 hex nut (4) 1/4-20 x 3/4” bolt (4) LOCATE THESE PARTS: pillar assembly (1) base assembly (1) locking casters 7/16” wrench back side of base, upside down Lock the pre-assembled casters on base by pushing down on the latch.

  • Page 12: Step 3 ( Attach Grill Bottom )

    Assembly Step 3 - Attach Grill Bottom to Pillar Tools Needed: 3/8” wrench USE HARDWARE BAG 1/4-20 nut (4) 1/4-20 x 1” bolt (4) LOCATE THESE PARTS: grill bottom assembly (1) heat shield (1) 7/16” wrench Working from the back (open) side of the pillar, set the heat shield on top of the pillar.
  • Page 13 IMPORTANT: Make sure the control valve ends are properly seated inside the burner tubes as shown. (The control valve ends are attached to the pillar; the burner tubes are attached and extend through the grill bottom.) Locate the two black igniter wires beneath the grill bottom.

  • Page 14: Step 4 ( Side Tables )

    Assembly Step 4 - Attach the Side Tables Tools Needed: 3/8” wrench 7/16” wrench USE HARDWARE BAG 1/4-20 hex nut (8) LOCATE THESE PARTS: 1/4-20 x 3/4” bolt (8) side table (2) Insert the 3/4” bolts through the holes in the support brackets of the side table.

  • Page 15: Step 5 ( Assemble Grill Lid )

    Assembly Step 5 - Assemble the Grill Lid Tools Needed: flat-head screwdriver 7/16” wrench LOCATE THESE PARTS: handle (1) Heat Indicator (1) Push Nuts for Heat Indicator (2) Place the heat indicator onto the front of the grill lid, lining up the 3 prongs with the 3 mounting holes.
  • Page 16 Assembly Step 5 - continued Hold the lid to align the hinge holes. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it.

  • Page 17: Step 6 ( Internal Parts )

    Assembly Step 6 - Installing the Internal Grill Parts No Tools are Needed. LOCATE THESE PARTS: rock grate ceramic briquettes (1 package) cast iron cooking grids 6000 series (1) 00 series warming rack Place the single rock grate into the grill Place the single rock grate into the grill bottom.
  • Page 18 Assembly Step 6 - continued Set the porcelain coated cooking grids, side by side, on the front and back ledges formed inside the grill bottom for a level cooking surface. (6000 series grills are equipped with one large single cooking grid in place of the 2 grids) Set the warming rack onto the back of the cooking grids.

  • Page 19: Installing An L.p. Gas Cylinder

    Installing an L.P. Gas Cylinder Items Needed: L.P. Gas Cylinder (1 FILLED) NOTE: Some L.P. grill models DO NOT include an L.P. gas cylinder LOCATE THESE PARTS: cylinder retainer wire (1) (Back side, under grill bottom) Obtain a filled L.P. gas cylinder. Read and follow all directions on the cylinder and fuel hose safety tags.

  • Page 20: Connecting An L.p. Gas Cylinder

    Connecting the L.P. Gas Cylinder Connecting the Regulator to Cylinder 1. The top knob on the supply cylinder must be closed. See that the top cylinder knob is turned clockwise to a full stop. 2. Check that all the grill burner knobs are turned off.

  • Page 21: Connecting To Natural Gas

    Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) DANGER: EXPLOSIVE AND FLAMMABLE! If the appliance is for connection to natural gas, the gas connections should be made by a qualified installer or a licensed plumber. The gas-supply line must not be installed by the consumer.

  • Page 22: Connecting To Natural Gas

    Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) OPERATING THE QUICK-CONNECT Follow all directions on tags attached to hose. 1. To connect the fuel-supply hose to the fuel supply, the shut-off valve must be closed. 2.

  • Page 23: Chapter 3 - Use And Care

    Portable Gas Grill ( Use and Care Directions VC0620P VC0680P VC0680N Chapter Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts 6000, 8000 Series...

  • Page 24: Leak Testing

    DANGER To prevent fire or explosion hazard: · Do not smoke while performing a leak test. · Do not permit any sources of ignition in the area when testing for leaks. · Perform leak tests outdoors only. · Never perform a leak test near a fire or lame.

  • Page 25: Open Grill Lid

    Lighting Instructions IGNITER LIGHTING SYSTEM The Igniter System consists of an igniter unit, a gas-collector box, one ceramic electrode, and lead wires. Gas is collected in the metal collector box located at the burner. When the igniter knob is turned, an electric spark is created at the ceramic electrode.

  • Page 26: Lighting Instructions

    Lighting Instructions MATCH LIGHTING IMPORTANT: The match lighting hole is found under the front right corner of the grill bottom. When match lighting the grill, use the gas control knob on your RIGHT-HAND side (closest to the match lighting hole). Repeat steps 1 to 4 of “Igniter Lighting Instructions.”...

  • Page 27: Using Your Grill

    TO BREAK IN A NEW GRILL Before using it for the first time; operate the grill with lid closed on a low setting for about 15 minutes. This will help burn away oil and the smell of new paint. After the oil has burned away, check the burner flame.

  • Page 28: Caring For Your Gas Grill

    Caring for Your Gas Grill COOKING TIPS Prior to lighting the grill, coat the cooking grids with cooking oil to prevent food from sticking. Preheat the grill with the lid closed about five to ten minutes before cooking. Cook with lid down when possible.

  • Page 29: Clearing The Burner Venturi Tubes

    Cleaning and Maintenance Inspect and clean the burner regularly. Remove grill components from the grill bottom necessary to get to the burner inside. Use a wire bristle brush to clean the burner surface. A straightened paper clip is useful to remove debris from the small burner ports.

  • Page 30: Replacement Parts

    Long detachable power-supply cords or extension cords can also be used with care. The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type, the extension cord should be a grounding-type 3 wire cord.

  • Page 31: Base Assembly

    Model 6000 Series Components 6000 Series Parts quantity description Grill Lid Rock Grate Cast Iron Cooking Grid 1 pkg Ceramic Briquettes BOTTOM / BURNER ASSEMBLY Bottom / Burner Assembly consisting of: Cast Brass Burner Venturi Tube Venturi Gasket #8-32 x 1/2” Screw Bottom Grill Casting Collector Box Collector Box Wire 8”...
  • Page 32 Model 8000 Series Components Model number reference: VC0680P and VC0680N 8000 Series Parts quantity description Grill Lid Rock Grate Cast Iron Cooking Grids 1 pkg Ceramic Briquettes BOTTOM / BURNER ASSEMBLY Bottom / Burner Assembly consisting of: Cast Brass Burner Venturi Tube w/gasket #8-32 x 1/2”...

  • Page 33: Troubleshooting Guide

    Gas Grill Troubleshooting Guide During the course of using your grill, you may occasionally encounter some cases where you have questions as to how to keep your grill running properly. Following is a list of symptoms followed by the most commonly used solutions.
  • Page 34 Gas Grill Troubleshooting Guide Grill Not Hot Enough or Uneven Heat Cause: 1) Improper lighting procedure (if you look closely at the burner flames they'll be only 1/4" long on the high setting when they should be at least 1") 2) Burner venturi clogged with spider webs or nest 3) Clogged or blocked orifices, burner ports, or...

  • Page 35: Chapter 4 - Outdoor Cooking / Recipes

    Outdoor Cooking Recipes BEEF FLAVORFUL FLANK STEAK 1 beef flank steak (about 2 pounds) 3 tablespoons ketchup 1 tablespoon vegetable oil 1 tablespoon chopped onion 1 teaspoon brown sugar 1 teaspoon Worcestershire sauce 1 garlic clove, minced 1/8 teaspoon pepper Place flank steak in an 11-in.
  • Page 36 POULTRY GRILLED CHICKEN 1 broiler/fryer chicken (3-1/2 to 4 pounds), quartered 1/4 cup vinegar 1/4 cup butter or margarine 1/4 cup water 1/4 teaspoon dried thyme 1/4 teaspoon oregano 1/4 teaspoon rosemary 1/4 teaspoon garlic powder 1/8 teaspoon salt 1/8 teaspoon pepper Place chicken in a shallow glass dish.

  • Page 37: Fish / Seafood

    FISH / SEAFOOD SHRIMP COMBO PACKETS 4 cups peeled potatoes (about 1-1/4 lbs.), sliced 1/8-inch thick 1 cup sliced leeks or mild onions 1 cup chopped plum tomatoes 20 jumbo shrimp (about 1 lb.) peeled and deveined 4 Tablespoon butter 2 teaspoon dill weed, crushed 1 teaspoon garlic powder 1 teaspoon salt...
  • Page 38 VEGETABLES ONION BLOOM 1 Bermuda onion 1 tablespoon butter 2 teaspoons honey 1/2 teaspoon Worcestershire sauce Peel onion; cut 1/2 -inch slice from top of onion and leave root end. Cut onion from top into 8 wedges to within 1/2-inch of root end. Gently pull wedges apart. Brush 12-inch square of heavy-duty aluminum foil with vegetable oil.

  • Page 39: Warranty

    Manufacturer’s Limited Warranty The Vermont Castings grill is guaranteed against broken or damaged parts at the time of purchase. Components are guaranteed against defect as follows: All cast-aluminum parts are warranted against burn through, rust, and structural failure excluding paint, neglect, or abuse, for 75 years from the date of purchase.
  • Page 40 ©2004 Vermont Castings - a CFM company The Vermont Castings logo, R.O.C. (Rugged Outdoor Composite ) are trademarks of Vermont Castings and not to be used without express permission by the owners and managers of Vermont Castings. Patents Pending USA 1998-2004 Revision A: February, 2004 Part No.

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