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Volkswagen 01P Servicing Manual

Eurovan mv 2001-03 automatic transmissions
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APPLICATION
TRANSAXLE APPLICATION
Application
Eurovan

IDENTIFICATION

OIL PAN GASKET

Fig. 1: Identifying Oil Pan Gasket (01P)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

LUBRICATION

SERVICE INTERVALS

Transaxle
Check fluid level at 20,000 mile intervals. Fluid is filled for life except on transaxle with code EQJ. No
changing is required. On transaxles with code EQJ, replace fluid every 40,000 miles.
Final Drive
Check fluid level at 40,000 mile intervals. Fluid is filled for life. No changing is required.
4 января 2005 г. 1:05:09
2003 Volkswagen EuroVan MV
2001-03 AUTOMATIC TRANSMISSIONS
Servicing - Eurovan
Page 1
Transaxle Model
01P
© 2004 Mitchell Repair Information Company, LLC.

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Summary of Contents for Volkswagen 01P

  • Page 1 Application Transaxle Model Eurovan IDENTIFICATION OIL PAN GASKET Fig. 1: Identifying Oil Pan Gasket (01P) Courtesy of VOLKSWAGEN UNITED STATES, INC. LUBRICATION SERVICE INTERVALS Transaxle Check fluid level at 20,000 mile intervals. Fluid is filled for life except on transaxle with code EQJ. No changing is required.
  • Page 2 2003 Volkswagen EuroVan MV SERVICING - A/T CHECKING FLUID LEVELS NOTE: VW ATF (G 052 162 A2) is Light Yellow in color. Transaxle NOTE: In the following procedures, letters and numbers in parenthesis are shown in illustrations. NOTE: When ATF level is checked, the seal on the level plug must always be replaced.
  • Page 3 NEW cap. See Fig. 3 and Fig. 4 . Lock cap in place. The cap secures the sealing plug. Fig. 2: Removing ATF Level Plug From Oil Pan Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:10 Page 3 ©...
  • Page 4 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 3: Locating Plug Seal, Overfill Pipe, Sealing Plug & Cap Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:10 Page 4 © 2004 Mitchell Repair Information Company, LLC.
  • Page 5 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 4: Prying Off Plug Securing Cap Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:10 Page 5 © 2004 Mitchell Repair Information Company, LLC.
  • Page 6 SERVICING - A/T Fig. 5: Filling Transaxle Using VAG 1924 ATF Filling System Courtesy of VOLKSWAGEN UNITED STATES, INC. Final Drive Raise and support vehicle. Remove filler plug on side of final drive. See Fig. 6 . Gear oil level should be at lower edge of hole.
  • Page 7 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 6: Checking Final Drive Fluid Level Courtesy of VOLKSWAGEN UNITED STATES, INC. RECOMMENDED FLUIDS RECOMMENDED FLUIDS Application Fluid Type Transaxle VW ATF (G 052 162 A2) Final Drive G 50, SAE 75W-90 (G 052 145 S2) Synthetic oil.
  • Page 8 2003 Volkswagen EuroVan MV SERVICING - A/T 3.2 (3.0) 5.6 (5.3) FINAL DRIVE FLUID CAPACITY Application Qts. (L) .8 (.75) DRAINING & REFILLING 1. To replace ATF, raise and support vehicle. Place drip tray under the transaxle. Remove ATF level plug from the oil pan.
  • Page 9 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 7: Exploded View Of Selector Mechanism Components Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:10 Page 9 © 2004 Mitchell Repair Information Company, LLC.
  • Page 10 2003 Volkswagen EuroVan MV SERVICING - A/T 4 января 2005 г. 1:05:11 Page 10 © 2004 Mitchell Repair Information Company, LLC.
  • Page 11 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 8: Exploded View Of Selector Lever Components Courtesy of VOLKSWAGEN UNITED STATES, INC. LOCKING CABLE NOTE: In the following procedure, numbers in parenthesis are shown in illustration. NOTE: Locking cable must only be adjusted in its installation position. See Fig. 10 .
  • Page 12 2003 Volkswagen EuroVan MV SERVICING - A/T LOCKING CABLE Removal & Installation NOTE: In the following procedures, numbers in parenthesis are shown in illustration. NOTE: When battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle.
  • Page 13 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 10: Removing Locking Cable Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 13 © 2004 Mitchell Repair Information Company, LLC.
  • Page 14 2003 Volkswagen EuroVan MV SERVICING - A/T VALVE BODY ASSEMBLY Removal & Installation NOTE: In the following procedures, numbers in parenthesis are shown in illustrations. NOTE: Code letters are stamped on a metal tab located on valve body for component identification. Metal tab must remain on the valve body. See Fig.
  • Page 15 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 11: Prying Up On Conductor Strip Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 15 © 2004 Mitchell Repair Information Company, LLC.
  • Page 16 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 12: Removing Valve Body & Unhooking Operating Rod Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 16 © 2004 Mitchell Repair Information Company, LLC.
  • Page 17 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 13: Locating Steel Spring On Selector Shaft Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 17 © 2004 Mitchell Repair Information Company, LLC.
  • Page 18 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 14: Inserting Sealing Plug Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 18 © 2004 Mitchell Repair Information Company, LLC.
  • Page 19 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 15: Adjusting Operating Rod For Manual Selector Valve Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 19 © 2004 Mitchell Repair Information Company, LLC.
  • Page 20 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 16: Installing Conductor Strip Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 20 © 2004 Mitchell Repair Information Company, LLC.
  • Page 21 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 17: Locating Valve Body Identification Tab Courtesy of VOLKSWAGEN UNITED STATES, INC. 4 января 2005 г. 1:05:11 Page 21 © 2004 Mitchell Repair Information Company, LLC.
  • Page 22 2003 Volkswagen EuroVan MV SERVICING - A/T 4 января 2005 г. 1:05:12 Page 22 © 2004 Mitchell Repair Information Company, LLC.
  • Page 23 2003 Volkswagen EuroVan MV SERVICING - A/T Fig. 18: Exploded View Of Valve Body Components Courtesy of VOLKSWAGEN UNITED STATES, INC. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) Final Drive Filler Plug 15 (20) Selector Lever Cable Adjustment Bolt 15 (20) INCH Lbs.

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