Valve Body Assembly - Volkswagen 01P Servicing Manual

VALVE BODY ASSEMBLY

Removal & Installation
NOTE: In the following procedures, numbers in parenthesis are shown in
illustrations.
NOTE: Code letters are stamped on a metal tab located on valve body for
component identification. Metal tab must remain on the valve body. See Fig.
17 .
1.
WARNING: Do not run engine or tow vehicle with oil pan removed or when there is
no ATF in transaxle.
Place container under the transaxle. Remove level plug (1). Remove plug seal from plug. Remove
overflow pipe (2) and allow ATF to drain. See Fig. 18 . Screw overflow pipe in onto stop.
2. Remove oil pan bolts, oil pan, gasket and AFT screen. To remove conductor strip, place Pry Bar
(3373) onto stop under the solenoid valve plug. Pull plug off with pry bar in direction of arrow.
Remove bolt (1). See Fig. 11 .
3.
NOTE: When removing the valve body, the manual selector valve (1) remains
in valve body. See Fig. 12 . Do not interchange manual selector valves
of valve bodies.
Remove valve body bolts and valve body. Shift selector lever/shaft into "1" position. Pull manual
selector valve out until it is just possible to unhook the operating rod (2). See Fig. 12 . Secure manual
selector valve so that it cannot fall out.
4.
NOTE: Always replace steel spring and bolt for manual selector valve.
Remove steel spring (arrow) and lever from selector shaft in transaxle. See Fig. 13 . For better
clarification, selector shaft is shown in illustration removed from transaxle.
5. Install steel spring and bolt to selector shaft. Do not tighten bolt at this time. Note installation
direction of sealing plug. Pull sealing plug out of housing before removing and installing free wheel,
otherwise the sealing plug and the "O" ring will be damaged. Moisten 2 new "O" rings with ATF and
install to sealing plug. Insert sealing plug in hole in transaxle housing (arrow). See Fig. 14 .
6. Secure operating rod onto manual selector valve by shifting selector lever/shaft into "1" position. Turn
manual selector valve so that shoulder faces operating rod. Guide operating rod with manual selector
valve into valve body. Tighten steel spring and bolt to the selector shaft.
7. To adjust operating rod for manual selector valve, move selector shaft to "P" position. Push operating
rod (2) with manual selector valve (1) into valve body onto stop (direction of arrow) and tighten bolt
(3) to 35 INCH lbs. (4 N.m). See Fig. 15 . Ensure selector valve is resting against the stop. Counter-
hold when tightening bolt. Always replace bolt and manual selector valve retaining clip.
8. Install valve body and bolts. Tighten bolts to 44 INCH lbs. (5 N.m). When installing conductor strip,
route conductor strip as shown. See Fig. 16 . Ensure conductor strip is not kinked or twisted. Before
installing the ATF screen, insert seal in valve body. Firmly press ATF screen onto valve body. Install
oil pan, gasket and bolts. Tighten bolts to 106 INCH lbs. (12 N.m).
4 января 2005 г. 1:05:11
2003 Volkswagen EuroVan MV
SERVICING - A/T
Page 14 © 2004 Mitchell Repair Information Company, LLC.