To access the service manual for a 2021 Volkswagen Tiguan to reset after an oil change, refer to the "Service & Repair Manual" or the "Service Workshop Manual" listed for the 2021 Tiguan. These manuals contain technical data and instructions related to maintenance, including oil change procedures and system resets.

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Alf Johansson

January 26, 2025

hur kommer man åt service manualen för att återställa efter ett oljebyte

1 comments:

Mr. Anderson

May 14, 2025

To access the service manual for resetting after an oil change for a 2021 Volkswagen Tiguan:

1. Open the Settings menu on the vehicle's infotainment or instrument panel system.
2. Select the "Service" menu option.
3. For vehicles with a digital instrument cluster, the service interval indicator can only be reset via the Service menu.
4. Follow the prompts to reset the service interval indicator if it was not reset after the oil change.

Note: The steps may vary slightly depending on the version of the instrument panel or infotainment system.

This answer is automatically generated

Summary of Contents for Volkswagen Tiguan 2021

Page 1 Service Workshop Manual Tiguan 2021 ➤ Tiguan RUS 2021 ➤ Brake system Edition 10.2020 Service Department. Technical Information GETtheMANUALS.org...
Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2020 Volkswagen AG, Wolfsburg D4D807BAC23 GETtheMANUALS.org...
Page 3: Table Of Contents
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Contents 00 - Technical data ........... .
Page 4 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Separating brake pedal from brake servo ........
Page 5: Technical Data
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 00 – Technical data Safety information (VRL014829; Edition 10.2020) ⇒ p1.1 recautions when using testers and measuring instru‐ ments during a road test”, page 1 ⇒ p1.2 recautions when working on a high-voltage system”, page 1 ⇒...
Page 6: Safety Precautions When Working In The Vicinity Of High-Voltage Components
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Risk of damage to high-voltage cables Improper handling of high-voltage cables or high-voltage con‐ nectors may result in damage to their insulation. – Never support body weight on high-voltage cables or high- voltage connectors.
Page 7: Identification
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Identification ⇒ o2.1 f PR number - brakes”, page 3 Allocation of PR number - brakes ⇒ b2.1.1 rake”, page 3 ⇒ b2.1.2 rake”, page 4 2.1.1 Front brake...
Page 8 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 2.1.2 Rear brake The type of brake system installed in the vehicle is indicated among other things by the corresponding PR number on the vehicle data sticker. The vehicle data sticker can be found in the spare wheel well and in the service schedule.
Page 9: Technical Data
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Technical data ⇒ d3.1 ata for brakes”, page 5 Technical data for brakes ⇒ m3.1.1 aster cylinder and brake servo”, page 5 ⇒ b3.1.2 rakes”, page 5 ⇒ b3.1.3 rakes”, page 5 3.1.1...
Page 10 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Item PR No. 1KU / 2EA / 1KZ / 2 ER Brake caliper FN c - M42 FN c - M42 (16) (17) Brake lining, thickness Brake pad, wear limit with‐...
Page 11: Brake Test
Carry out the brake test on a single-axle roller dynamometer. The maximum test speed is 6 km/h. The test rigs authorised by Volkswagen fulfil these require‐ ments. Checking vehicles with all-wheel drive ⇒ a4.3.1 regulated roller dynamometer with counter-rotating rollers for four-wheel drive vehicles”, page 7...
Page 12: Checking Parking Brake
The forward rotating wheel is measured during the test, which means two brake tests per axle must be performed. The maximum test speed is 6 km/h. The test rigs authorised by Volkswagen fulfil these require‐ ments. 4.3.2 Without roller dynamometer for four-...
Page 13 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 End »TÜV mode«: • Front wheels, speed over 0 km/h • Rear wheels, speed under 2.5 km/h or over 9 km/h • Ignition off. 4. Brake test GETtheMANUALS.org...
Page 14: Anti-Lock Brake System
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 45 – Anti-lock brake system General information ⇒ i1.1 nstructions for repair work on ABS”, page 10 Repair instructions for repair work on The ABS brake system is divided diagonally. The servo-assis‐...
Page 15 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 The control unit and hydraulic are combined in a single compo‐ nent. They can be separated only when removed. Hydraulic pump must not be separated from hydraulic unit either.
Page 16 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Foreign bodies must not get between the control unit and the hydraulic unit. ♦ The electronic control unit can be exposed to a maximum temperature of 95°C for only a short period, and to a maxi‐...
Page 17: Overview Of Fitting Locations
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Overview of fitting locations ⇒ o2.1 f fitting locations – ABS/ESP”, page 13 Overview of fitting locations – ABS/ESP 2. Overview of fitting locations GETtheMANUALS.org...
Page 18 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - ABS control unit -J104- ❑ Installation location: on hydraulic unit, on pas‐ senger side of engine compartment. ❑ Do not separate con‐ nector before success‐ fully completing self-di‐...
Page 19 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ❑ Fitting location: in steering rack. ❑ The steering angle sender -G85- cannot be renewed separately. ❑ Removing and installing steering ⇒ Running gear, axles, steering; Rep. gr. 48; Steering rack; Remov‐...
Page 20: Control Unit And Hydraulic Unit
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Control unit and hydraulic unit ⇒ o3.1 verview – control unit and hydraulic unit”, page 16 ⇒ a3.2 nd installing ABS control unitJ104 and ABS hydraulic unitN55”, page 21 ⇒...
Page 21 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - ABS control unit -J104- and ABS hydraulic unit -N55- ❑ Removing and instal‐ ling ⇒ page 21 2 - Brake line ❑ To rear right brake cali‐...
Page 22 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ❑ Assembly overview ⇒ page 96 ❑ Checking brake servo ⇒ Vehicle diagnostic tester ❑ Removing and installing ⇒ page 100 9 - Brake line ❑ Brake master cylinder/primary piston circuit to hydraulic unit ❑...
Page 23 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - ABS hydraulic unit -N55- with ABS control unit -J104- ❑ Overview of fitting loca‐ tions ⇒ page 10 ❑ Assembly overview ⇒ page 18 ❑ Removing and instal‐...
Page 24 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ❑ 14 Nm ❑ With special tools VAS 6854, VAG 1410/7 and VAG 1410/6: 12 Nm 7 - Brake line ❑ To rear left brake caliper ❑ Identification: 5.25 mm diameter and union screw with M10 × 1 thread ❑...
Page 25: Removing And Installing Abs Control Unit J104 And Abs Hydraulic Unit N55
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Removing and installing ABS control unit -J104- and ABS hydraulic unit - N55- ⇒ a3.2.1 nd installing ABS control unitJ104/ABS hydraulic unitN55, LHD vehicles”, page 21 ⇒ a3.2.2 nd installing control unit and hydraulic unit, right-hand drive vehicles”, page 30...
Page 26 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Brake pedal depressor -V.A.G 1869/2- ♦ Assembly tool -V.A.G 1410/8- ♦ Engine support -T10533- Sealing plugs, assembly part no. 5Q0 698 311 1 - Sealing plug M10 2 - Sealing plug M12 Rep.
Page 27 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Removing Overview of fitting locations ⇒ Fig. ““Location of anti-lock brake system on left-hand drive vehicle:”“, page 10 NOTICE Risk of damage to brake lines if bent. – Never excessively bend the brake lines in the area of the hydraulic unit.
Page 28 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – If fitted, release and pull off connector -2- on auxiliary pump for heating -V488-. – Remove front exhaust pipe on emission control module ⇒ Rep. gr. 26; Exhaust pipes/silencers; Removing and in‐...
Page 29 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Continued for all vehicles with diesel engine: – Fit engine support -T10533- as shown in illustration and tighten bolts by hand. ♦ Bolt -3- = original pendulum support bolt ♦...
Page 30 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Press down retainer catch -arrow A-. – Release electrical connector -arrow B-. – Pull off electrical connector -1-. – Apply brake pedal depressor -V.A.G 1869/2-. – Connect hose of bleeder bottle -1- to bleeder valve of front left brake caliper.
Page 31 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Open bleeder valve. – Depress brake pedal at least 60 mm using brake pedal de‐ pressor -V.A.G 1869/2-. – Close front left and rear left bleeder valve.
Page 32 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Remove hydraulic unit. Installing Install in reverse order of removal, observing the following: NOTICE Remove sealing plugs from new hydraulic unit only when the corresponding brake line is going to be fitted.
Page 33 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Tightening sequence of brake lines: – Remove brake pedal actuator -V.A.G 1869/2-. – Bleed brake system ⇒ page 126 – If ABS control unit -J104- was renewed, use ⇒ Vehicle diag‐...
Page 34 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Rear bleeder valves ⇒ o2.1 verview – rear brake caliper”, page 91 3.2.2 Removing and installing control unit and hydraulic unit, right-hand drive ve‐ hicles Special tools and workshop equipment required ♦...
Page 35 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Brake pedal depressor -V.A.G 1869/2- ♦ Assembly tool -V.A.G 1410/8- ♦ Engine support -T10533- Sealing plugs, assembly part no. 5Q0 698 311 1 - Sealing plug M10 2 - Sealing plug M12 3.
Page 36 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Overview of fitting locations ⇒ Fig. ““Location of anti-lock brake system on right-hand drive vehicle:”“, page 10 Removing NOTICE Risk of damage to brake lines if bent. – Never excessively bend the brake lines in the area of the hydraulic unit.
Page 37 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Apply brake pedal depressor -V.A.G 1869/2-. – Connect hose of bleeder bottle -1- to bleeder valve of front left brake caliper. – Open bleeder valve. – Connect hose of bleeder bottle -1- to bleeder valve of rear left brake caliper.
Page 38 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Unclip brake lines from plenum chamber bulkhead. – First, mark the two brake lines -A- and -B- coming from brake master cylinder. – Unscrew both brake lines -A- and -B- from ABS hydraulic unit -N55-.
Page 39 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 NOTICE Remove sealing plugs from new hydraulic unit only when the corresponding brake line is going to be fitted. If the sealing plugs are removed from the hydraulic unit, brake fluid can escape, and it can then no longer be guaranteed that the unit is sufficiently filled and bled.
Page 40: Connecting Brake Lines To Hydraulic Unit
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ ⇒ o3.1.2 verview – control unit and hydraulic unit, right-hand drive”, page 18 ♦ Battery ⇒ Electrical system; Rep. gr. 27; Battery; Assembly overview - battery ♦ Noise insulation ⇒ General body repairs, exterior; Rep.
Page 41 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 - Identification: 5.25 mm diameter and union screw with M10 × 1 thread 3 - From hydraulic unit to front right brake caliper. - Identification: 5.25 mm diameter and union screw with short M12 ×...
Page 42 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 3.3.2 Connecting brake lines to hydraulic unit, right-hand drive vehicles On hydraulic unit: 1 - From hydraulic unit to rear left brake caliper - Identification: 5.25 mm diameter and union screw with M10 ×...
Page 43: Separating Control Unit From Hydraulic Unit
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 3 - Brake master cylinder/secondary piston circuit to hydraulic unit Torque settings ♦ ⇒ o3.1.2 verview – control unit and hydraulic unit, right-hand drive”, page 18 ♦ ⇒ o3.1.2 verview – brake servo/brake master cylinder, right- hand drive vehicles”, page 98...
Page 44: Fitting Control Unit To Hydraulic Unit
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Set hydraulic unit with control unit facing upwards on ESD workplace -VAS 6613-. – Taking care not to tilt control unit, pull it off hydraulic unit. – Cover control unit solenoids with a lint-free cloth.
Page 45 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Torx insert T25 NOTICE Severe shocks (e.g. dropping, impact) may destroy the control unit. Control unit must not then be used. The threads of the hydraulic unit for securing the control unit must not be recut.
Page 46: Sensors
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Sensors ⇒ o4.1 verview – speed sensor on front axle”, page 42 ⇒ o4.2 verview – speed sensors on rear axle”, page 43 ⇒ a4.3 nd installing ESP sensor unitG419”, page 44 ⇒...
Page 47: Assembly Overview - Speed Sensors On Rear Axle
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Assembly overview – speed sensors on rear axle ⇒ o4.2.1 verview - rear speed sensor, front-wheel drive”, page ⇒ o4.2.2 verview – speed sensors at rear, all-wheel drive”, page 4.2.1...
Page 48: Removing And Installing Esp Sensor Unit G419
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Rear right speed sensor -G44-/rear left speed sensor -G46- ❑ Clean inside surface of hole before inserting sensor ❑ Coat inside surface with high-temperature paste -G 052 112 A3- ❑...
Page 49: Removing And Installing Speed Sensors On Rear Axle G44/G46
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Raise vehicle. – Release and pull off electrical connector -3- from front speed sensor -1-. – Unscrew bolt -2-, and pull front speed sensor -1- out of wheel bearing housing.
Page 50 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Disconnect connector -2- from rear speed sensor. – Unscrew bolt -1- and pull speed sensor out of wheel bearing housing. Installing Install in reverse order of removal, observing the following: –...
Page 51: Checking Abs Sensor Ring
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Unscrew bolt -2-, and pull rear speed sensor -1- out of wheel bearing housing. Installing Install in reverse order of removal, observing the following: – Before inserting rear speed sensor, clean inner surface of hole.
Page 52: Removing And Installing Steering Angle Sender G85
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Wheel bearing unit 2 - Seal with integrated ABS sensor ring Test pattern for ABS sensor ring: A - ABS sensor ring is OK B - ABS sensor ring is defective...
Page 53: Brakes - Mechanism
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 46 – Brakes - mechanism Front brake ⇒ o1.1 verview – front brake”, page 49 ⇒ a1.2 nd installing brake pads”, page 51 ⇒ a1.3 nd installing brake caliper”, page 54 Assembly overview –...
Page 54 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Cover plate 2 - Torx bolt ❑ 12 Nm 3 - Brake disc ❑ Internally ventilated ❑ Wear limits ⇒ page 5 ❑ Always replace on both sides ❑...
Page 55: Removing And Installing Brake Pads
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ❑ With bolted brake carrier Allocation ⇒ Electronic parts catalogue (ETKA) 12 - Brake hose with banjo union and banjo bolt ❑ Ensure correct installation position ❑ 35 Nm...
Page 56 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Remove brake caliper -1- and secure with wire so that weight of brake caliper does not strain or damage brake hose. – Remove brake pads -2 and 3- from brake carrier -4-.
Page 57 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Installing NOTICE Before pushing the piston back into the cylinder using the piston resetting appliance, extract brake fluid from the brake fluid reservoir. Otherwise, particularly if reservoir has been topped up, fluid will overflow and cause damage.
Page 58: Removing And Installing Brake Caliper
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Connect brake pad wear indicator connector. – Install wheels. NOTICE Every time after changing pads, depress brake pedal firmly several times with vehicle stationary, so that brake pads are properly seated in their normal operating position.
Page 59 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Disconnect connector for brake pad wear indicator. – Connect bleed bottle bleeder hose -1- to bleeder valve of brake caliper. – Open bleeder valve. – Apply brake pedal depressor -V.A.G 1869/2-.
Page 60 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Installing • The piston is pressed back. • The two brake pads are seated in the retaining springs on the brake carrier. – Carefully place brake caliper on brake carrier.
Page 61: Rear Brake
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Rear brake ⇒ o2.1 verview – rear brakes”, page 57 ⇒ a2.2 nd installing brake pads”, page 59 ⇒ a2.3 nd installing brake caliper”, page 65 Assembly overview – rear brakes...
Page 62 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Splash plate for brakes ❑ Allocation ⇒ Electronic parts catalogue (ETKA) 2 - Torx bolt ❑ 12 Nm 3 - Brake disc ❑ Wear limits ⇒ page 5 ❑...
Page 63: Removing And Installing Brake Pads
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ❑ Always replace on both sides ❑ Removing and installing ⇒ page 59 11 - Spring ❑ Fitted only on inner brake pad ❑ Ensure correct installation position 12 - Brake line ❑...
Page 64 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Tool set for brake bleeding -VAS 6564- ♦ Insert tool with ratchet -VAS 6784- ♦ Bit, 7 mm -T10503- ♦ Piston resetting appliance -T10145- Rep. gr.46 - Brakes - mechanism...
Page 65 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ ♦ ⇒ Vehicle diagnostic tester Installation position, multi-link suspension: 1 - Brake caliper B - Multi-link suspension Removing Mark brake pads when removing if they are to be reused. Fit in same position when installing, or braking will be uneven.
Page 66 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Use a screwdriver -A- to lever retaining spring -1- out of brake caliper -arrow-. – When doing this, support retaining spring with the other hand. – Remove protective caps -arrows-.
Page 67 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 NOTICE It is essential that the pistons are reset using ⇒ Vehicle di‐ agnostic tester. The compressor nut in the piston is fitted on a floating bearing. Therefore, the piston can only be com‐...
Page 68 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Cleaning: WARNING Health hazard due to poisonous dust from brake system. Risk of irreversibly deposited dust particles in the lungs. Risk of respiratory health problems. – Never blow out the brake system with compressed air.
Page 69: Removing And Installing Brake Caliper
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Insert brake pad retaining spring -1- into hole in brake cali‐ per -arrow-. NOTICE Make sure that the retaining spring is seated properly in the holes in the brake caliper.
Page 70 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Tool set for brake bleeding -VAS 6564- ♦ Insert tool with ratchet -VAS 6784- ♦ Bit, 7 mm -T10503- ♦ Piston resetting appliance -T10145- Rep. gr.46 - Brakes - mechanism...
Page 71 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Brake pedal depressor -V.A.G 1869/2- ♦ ⇒ Vehicle diagnostic tester Removing NOTICE This procedure is only relevant when replacing or repairing the brake caliper. Do not separate connectors of parking brake motors.
Page 72 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Open bleeder valve. – Apply brake pedal depressor -V.A.G 1869/2-. – Close bleed valve and remove bleed bottle. – Unscrew brake hose. CAUTION Risk of injury due to tensioned retaining spring.
Page 73 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Unscrew both guide pins from brake caliper using bit, 7 mm -T10503- and insert tool with ratchet -VAS 6784-. – Pull brake caliper off brake carrier. Installing •...
Page 74: Parking Brake
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Parking brake ⇒ o3.1 f fitting locations – parking brake”, page 70 ⇒ a3.2 nd installing control unit for electromechanical parking brakeJ540”, page 71 ⇒ a3.3 nd installing parking brake motor V282/V283”, page 71 Overview of fitting locations –...
Page 75: Removing And Installing Control Unit For Electromechanical Parking Brake J540
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Removing and installing control unit for electromechanical parking brake - J540- The control unit for electromechanical parking brake -J540- is integrated into the ABS control unit -J104- and cannot be re‐...
Page 76 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Lightly grease new seal -1- and install. Do not twist or dam‐ age seal when doing this -arrow-. – Grease Torx socket on input shaft of parking brake motor completely.
Page 77 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Install connector -1-. – Carry out basic setting of brake system using ⇒ Vehicle diagnostic tester. Torque settings ♦ ⇒ o3.1 f fitting locations – parking brake”, page 70 3.
Page 78: Brake Pedal
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Brake pedal ⇒ o4.1 verview – brake pedal”, page 74 ⇒ a4.2 nd installing mounting bracket”, page 77 ⇒ b4.3 rake pedal from brake servo”, page 80 ⇒ b4.4 rake pedal to brake servo”, page 81 ⇒...
Page 79 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Guide bush 2 - Stud ❑ On body 3 - Guide bush 4 - Guide bush 5 - Mounting bracket ❑ Removing and instal‐ ling ⇒ page 77 6 - Hexagon nut, self-locking ❑...
Page 80 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 4.1.2 Assembly overview – brake pedal, right-hand drive vehicles WARNING The brake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Page 81: Removing And Installing Mounting Bracket
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Bolt ❑ 20 Nm 2 - Stud 3 - Guide bush 4 - Mounting bracket ❑ Removing and instal‐ ling ⇒ page 78 5 - Thread insert...
Page 82: Brake System - Edition 10.2020
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Unscrew nuts -1 to 4-. – Carefully remove foot pedal cluster. Installing Install in reverse order of removal, observing the following: – Connect brake pedal to brake servo ⇒...
Page 83 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Remove plenum chamber cover ⇒ General body repairs, exterior; Rep. gr. 50; Bulkhead; Removing and installing ple‐ num chamber cover. – Remove wiper motor -V- ⇒ Electrical system; Rep. gr. 92;...
Page 84: Separating Brake Pedal From Brake Servo
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Clip wiring harness -2- to mounting bracket -1- -arrows-. – Connect brake pedal to brake servo ⇒ page 81 Torque settings ♦ ⇒ o4.1.2 verview – brake pedal, right-hand drive vehicles”, page 76 ♦...
Page 85: Connecting Brake Pedal To Brake Servo
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Remove dash panel trim on driver side ⇒ General body re‐ pairs, interior; Rep. gr. 68; Storage compartments/covers; Assembly overview – dash panel trim on driver side.
Page 86: Removing And Installing Brake Pedal
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Check engagement by pulling briefly on brake pedal. Further installation is performed in the reverse order. Removing and installing brake pedal ⇒ a4.5.1 nd installing brake pedal, left-hand drive vehicles”, page 82 ⇒...
Page 87 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – To do this, remove data bus diagnostic interface -J533- ⇒ Electrical system; Rep. gr. 97; Control units; Removing and installing data bus diagnostic interface -J533-. – Unscrew bolt for brake pedal crash bar.
Page 88 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 4.5.2 Removing and installing brake pedal, right-hand drive vehicles – Remove storage compartment on driver side ⇒ General body repairs, interior; Rep. gr. 68; Compartments/covers; Overview of fitting locations - compartments/covers.
Page 89 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Pull off securing clip -1-. – While doing this, push control unit -2- to one side slightly. – Pull out pin -3- towards left in direction of -arrow-.
Page 90: Brakes - Hydraulics
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 47 – Brakes - hydraulics Front brake caliper ⇒ o1.1 verview – front brake caliper”, page 86 ⇒ a1.2 nd installing brake caliper piston”, page 88 Assembly overview – front brake cali‐...
Page 91 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Brake caliper ❑ Removing and instal‐ ling ⇒ page 54 2 - Hexagon bolt ❑ Renew after removal ❑ 35 Nm 3 - Bleeder valve ❑ Lightly lubricate thread before screwing in.
Page 92: Removing And Installing Brake Caliper Piston
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Removing and installing brake caliper piston Special tools and workshop equipment required ♦ Removal wedge -3409- ♦ Piston resetting appliance -T10145- Removing Place a piece of wood -A- in the recess to prevent damage to the piston.
Page 93 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 When removing ensure that the surface of the cylinder is not damaged. Installing Install in reverse order of removal, observing the following: – The surfaces of the piston and seal must be cleaned only with methylated spirits and then dried.
Page 94 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 The outer sealing lip of the protective cap will then lock in the groove of the piston. Rep. gr.47 - Brakes - hydraulics GETtheMANUALS.org...
Page 95: Rear Brake Caliper
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Rear brake caliper ⇒ o2.1 verview – rear brake caliper”, page 91 ⇒ a2.2 nd installing protective cap”, page 92 Assembly overview – rear brake caliper ♦ Install complete repair kit when servicing.
Page 96: Removing And Installing Protective Cap
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Brake caliper 2 - Damper bushes 3 - Guide pin 4 - Caps 5 - Hexagon socket head bolt ❑ 8 Nm 6 - Parking brake motor 7 - Seal ❑...
Page 97 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Removal wedge -3409- ♦ Assembly tool -T10502- for rear brake FN c - M38 (15) ♦ Assembly tool -T10146/5- for rear brake FN c - M42 (17) ♦...
Page 98 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 NOTICE The brake caliper does not need to be removed in order to renew the protective cap; do not unbolt the break hose. • Piston has been moved back.
Page 99 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Screw piston back in (-direction of arrow-). – Push protective cap onto brake caliper using assembly tool -T10502- -2- and piston resetting appliance -T 10145- -1- in such a way that protective cap rests against brake caliper all-round.
Page 100: Brake Servo And Brake Master Cylinder
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Brake servo and brake master cylin‐ ⇒ o3.1 verview – brake servo/brake master cylinder”, page 96 ⇒ a3.2 nd installing brake servo”, page 100 ⇒ a3.3 nd installing brake master cylinder”, page 106 ⇒...
Page 101 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Warning contact for brake fluid level -F34- ❑ Removing and instal‐ ling ⇒ a3.4 nd installing brake fluid level warn‐ ing contactF34”, page 2 - Cap...
Page 102 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 12 - Brake master cylinder ❑ Cannot be repaired. If faulty, renew complete. ❑ Removing and installing ⇒ page 106 13 - Nut ❑ Renew after removal ❑ 22 Nm 14 - Plug ❑...
Page 103 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 1 - Warning contact for brake fluid level -F34- 2 - Cap 3 - Brake fluid reservoir 4 - Locking pin 5 - Supply hose ❑ For vehicles with man‐...
Page 104: Removing And Installing Brake Servo
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 12 - Heat shield 13 - Brake line ❑ Brake master cylinder/primary piston circuit to hydraulic unit ❑ With thread M12 x 1 ❑ 14 Nm 14 - Nut ❑...
Page 105 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Hot air blower, e.g. hot air blower -VAS 1978/14A- Overview of fitting locations ⇒ Fig. ““Location of anti-lock brake system on left-hand drive vehicle:”“, page 10 Removing: –...
Page 106 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Carefully pull brake servo off plenum chamber bulkhead. – Carefully remove brake servo from the vehicle. – Remove adhesive residue -arrows- from brake servo -2- and plenum chamber bulkhead -1-.
Page 107 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – When joining brake master cylinder to brake servo, ensure that seal ⇒ Item 10 (page 97) is properly seated. – Ensure that seals ⇒ Item 14 (page 98) are correctly seated in brake master cylinder.
Page 108 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Hot air blower, e.g. hot air blower -VAS 1978/14A- Overview of fitting locations ⇒ Fig. ““Location of anti-lock brake system on right-hand drive vehicle:”“, page 10 Vehicles with hybrid drive: –...
Page 109 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Remove nuts -arrows- from mounting bracket. – Pull brake servo off bulkhead, applying force to separate bonded joint. NOTICE Risk of damage to the plenum chamber bulkhead due to im‐...
Page 110: Removing And Installing Brake Master Cylinder
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Installing: Install in reverse order of removal, observing the following: NOTICE The brake servo is given the additional bonded joint only dur‐ ing factory assembly. The adhesive bond between the brake servo and the bulk‐...
Page 111 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Brake filling and bleeding equipment -VAS 6860- ♦ Engine bung set -VAS 6122- ♦ Torque wrench -V.A.G 1410- ♦ Ring spanner insert set AF 11 -V.A.G 1331/2- 3.
Page 112 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Sealing plug repair kit -1H0 698 311 A- ♦ Sealing plugs, assembly part no. 5Q0 698 311 ♦ Hose clamps, up to 25 mm -3094- Overview of fitting locations ⇒...
Page 113 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Perform visual check of high-voltage components and high- voltage cables. – Never use cutting or forming tools, or any other sharp-edged tools. – Never use heat sources such as welding, brazing, soldering, hot air or thermal bonding equipment.
Page 114 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Lay control unit for NOx sender -J583- to one side. – Unclip line retainer -4- on brake line -5-. – Unscrew bolt -2- and remove air intake pipe -1-.
Page 115 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Continued for all vehicles: – Release and disconnect connector -4- for brake fluid level warning contact -F34- from brake fluid reservoir. – Unclip wiring harness -8- on brake master cylinder -1-.
Page 116 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Vehicles with manual gearbox: – Check seals -2- for damage and renew supply hose -4- if necessary. – Make sure that seals -2- engage correctly in supply hose -4-.
Page 117 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Brake filling and bleeding equipment -VAS 6860- ♦ Engine bung set -VAS 6122- ♦ Torque wrench -V.A.G 1410- ♦ Ring spanner insert set AF 11 -V.A.G 1331/2- 3.
Page 118 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Sealing plug repair kit -1H0 698 311 A- ♦ Sealing plugs, assembly part no. 5Q0 698 311 ♦ Hose clamps, up to 25 mm -3094- ♦ Socket Torx T 30 -T10405- Rep.
Page 119 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Overview of fitting locations ⇒ Fig. ““Location of anti-lock brake system on right-hand drive vehicle:”“, page 10 Removing: – If fitted, remove engine cover panel ⇒ Rep. gr. 10; Engine cover panel;...
Page 120 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Continued for all vehicles: – Disconnect electrical connector -1-. – Disconnect bracket -2- with fuel hoses. – Remove coolant hoses from engine. To do this, open retain‐ ers.
Page 121 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Unclip wiring harness -4- on brake master cylinder. – Release and pull off electrical connectors -2- and -5-. Vehicle with heat shield: – Remove bolt -4-. – Detach heat shield -3- on brake fluid reservoir -1- from top mountings -2- and remove.
Page 122 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Continued for all vehicles: – Lay out sufficient lint free clothes in area of engine and subframe. – Extract as much brake fluid as possible from brake fluid res‐...
Page 123 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Continued for all vehicles: – Unscrew brake lines -1- and -3- from brake master cylinder -2-. – Seal threaded holes immediately using sealing plugs -1H0 698 311 A- or sealing plugs with assembly part number 5Q0 698 311.
Page 124: Removing And Installing Brake Fluid Level Warning Contact F34
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Vehicles with manual gearbox: – Check seals -2- for damage and renew if necessary. – Make sure that seals -2- engage correctly in supply hose -4-. – Connect supply hose -4-.
Page 125 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Pull out brake fluid level warning contact -F34- -3- in direc‐ tion of -arrow-. Installing: Push warning contact for brake fluid level -F34- -3- into brake fluid reservoir and engage.
Page 126: Brake Lines
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Brake lines ⇒ b4.1 rake lines”, page 122 Repairing brake lines ⇒ o4.1.1 verview - flanging tool”, page 122 ⇒ f4.1.2 or use of flanging tool”, page 123 4.1.1...
Page 127 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 A - Flanging tool -VAS 6056/1- ❑ Flanging tool -VAS 6056/1- contains flang‐ ing jaws -VAS 6056/6- B - Pipe cutter -VAS 6056/2- C - Brake line scraper -VAS 6056/3- ❑...
Page 128 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Clamp brake line -1- in set of grips -D- so that approx. 50 mm project from plastic jaws. – Clamp scraper -3- into a drill and place it onto brake line.
Page 129 Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Turn spindle -arrow- to stop into flanging tool -A-. – Turn spindle back again. – Unscrew hexagon socket head bolts in diagonal sequence. – Remove brake line from flanging tool, then clean and inspect brake line and flange.
Page 130: Hydraulic System
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 Hydraulic system ⇒ n5.1 otes on brake fluid”, page 126 ⇒ h5.2 ydraulic system following standard procedure”, page 126 ⇒ b5.3 leeding of hydraulic system”, page 127 ⇒ f5.4 or leaks”, page 128...
Page 131: Subsequent Bleeding Of Hydraulic System
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 ♦ Tool set for brake bleeding -VAS 6564- ♦ Ring spanner insert -VAS 6564/9- Carry out the following work: – On vehicles with 15” rims, remove rear wheels.
Page 132: Testing For Leaks
Tiguan 2021 ➤, Tiguan RUS 2021 ➤ Brake system - Edition 10.2020 – Connect brake filling and bleeding appliance -VAS 6860-. – Depress brake pedal firmly and hold. – Open bleeder valve on brake caliper. – Fully depress brake pedal.

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Anti-Lock Brake System

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