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This document applies to various model versions of the Q-545. The model version of the Q-545 is coded in the order number by means of three characters after a period. Meaning of the places and valid values:...
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With regard thereto, Physik Instrumente (PI) GmbH & Co. KG retains all the rights. Use of said text, photographs and drawings is permitted only in part and only upon citation of the source.
ID Chip ....................17 Unpacking Installation General Notes on Installation ................21 Mounting the Q-545 on a Surface and Connecting It to a Protective Earth Conductor ......................23 Setting Up a Multi-Axis System ................26 5.3.1 General Information on Setting Up a Multi-Axis System ....27 5.3.2...
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Start-Up and Operation General Notes on Start-Up and Operation ............47 Starting Up the stage ..................50 6.2.1 Starting Up the Q-545.x0x with the E-870 Drive Electronics ....51 6.2.2 Starting Up the Q-545.x4x with the E-871.1A1 Controller ....53 Maintenance General Notes on Maintenance ................55 Performing a Maintenance Run ................55...
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Old Equipment Disposal EC Declaration of Conformity...
Downloading Manuals ....................3 1.1 Objective and Target Audience of this User Manual This manual contains information on the intended use of the Q-545. It assumes that the reader has a fundamental understanding of basic servo systems as well as motion control concepts and applicable safety procedures.
The linear encoder is an incremental sensor for capturing changes in position. Signals from the sensor are used for axis position feedback. After switching on the controller a reference point definition must be performed before absolute target positions can be commanded and reached. Version: 1.0.0 MP135E Q-545 Stage...
CD), access to the manuals is password-protected. The password is stored on the CD. Availability of the manuals: Password-protected manuals: FTP download directory Freely available manuals: PI website Follow the corresponding instructions for downloading. Q-545 Stage MP135E Version: 1.0.0...
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4. Find the user name and the password in the section "User login for software download" in the Release News. 5. Open the FTP download directory (ftp://pi-ftp.ws). − Windows operating systems: Open the FTP download directory in Windows Explorer.
The Q-545 is built according to state-of-the-art technology and recognized safety standards. Improper use can result in personal injury and/or damage to the Q-545. Only use the Q-545 for its intended purpose, and only use it if it is in a good working order.
Add all information given by the manufacturer to the user manual, for example supplements or Technical Notes. If you pass the Q-545 on to other users, also include this user manual as well as other relevant information provided by the manufacturer.
3.1 Model Overview Classification of the Q-545 models The model version of the Q-545 is coded in the order number by means of three characters after a period; see also "Detailed model names". Each character codes a feature of the model version:...
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Q-Motion Linear Stage, 26 mm Travel Range, Linear Encoder, 1 nm Resolution, 8 N Push / Pull Force, Dimensions 45 × 63 × 15 mm (W × L × H), Piezoelectric Inertia Drive, Vacuum-Compatible to 10 Version: 1.0.0 MP135E Q-545 Stage...
3.2 Product View Figure 1: Example for models without sensor: Q-545.200 stage Moving platform Cable exit for drive connection Connection for drive; with Q-545.x00 models: Sub-D 15 (m) connector, with Q-545.x0U models: Sub-D 15 (f) connector Type plate p. 11 Base body...
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Moving platform Cable exit for drive connection Warning sign "Electrostatic sensitive devices" Connection for drive and sensor; with Q-545.x40 models: Sub-D 15 (m) connector, with Q-545.x4U models: Sub-D 15 (f) connector ESD protection: ESD protective cap with Q-545.x40; nonconductive foil with Q-545.x4U...
Figure 3: Direction of motion of the platform of the Q-545, Q-545.240 used as example The arrow in the figure above shows the direction of motion on positive commanding. 3.3 Product Labeling Figure 4: Example for models with sensor: Product labeling and type plate of the Q-545.240 stage Position Labeling...
Old equipment disposal WWW.PIMICOS.COM Manufacturer's address (website) 3.4 Scope of Delivery The Q-545 is delivered with the following components: Item ID Components Q-545 Linear positioning stage as specified in the order (p. 7) Screw set for mounting the Q-545, consisting of: ...
Sub-D 15 (f) to Sub-D 15 (m), Air-side extension cable from vacuum feedthrough or Q-545.xx0 to E-873.UHV3 the adapter cable to the electronics, Sub-D 15 (f) to Sub-D 15 (m), For Q-545.xx0 models only (suitable for use in a vacuum to 10 hPa): Order...
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Aluminum (3.3206), anodized; mass: 49 g; includes: Q-145.200 2 dowel pins A2 2.5 m6 x 4 ISO 2338 4 socket head cap screws A2 M2.5x8 ISO 4762 For Q-545.xxU models only (suitable for use in a vacuum to 10 hPa): Order Description number Vacuum feedthrough (drive and sensor signals), Sub-D 15 (m/m), C-815.VFU1...
3 Product Description Order Description number Adapter bracket for vertical mounting of Q-545.2xU stages. Material: Aluminum (3.3206), uncoated; mass: 49 g; includes: Q-145.20U 2 dowel pins A2 2.5 m6 x 4 ISO 2338 4 socket head cap screws A2 M2.5x8 ISO 4762 ...
3.7 Technical Features 3.7.1 Linear Encoder (Sensor) Some of the Q-545 models are equipped with an optical linear encoder. For the encoder resolution, refer to the table in the "Specifications" section (p. 61). Optical linear encoders measure the actual position directly (direct metrology).
Settings for the sensor: Interpolation rate, corrections of hysteresis as well as of phase and offset, gain values When switched on or rebooted, controllers from PI read the data from the ID chip. For more information on the ID chip recognition, see the manual of the controller used.
NOTICE Electrostatic hazard Touching the pins in the Sub-D 15 connection of models equipped with sensor can damage electrostatic (also: ESD-) sensitive components of the Q-545. For this reason, these models are supplied with ESD protection: − Q-545.x40: ESD protection cap on the connector (m) −...
Installation In this Chapter General Notes on Installation ..................21 Mounting the Q-545 on a Surface and Connecting It to a Protective Earth Conductor ............................. 23 Setting Up a Multi-Axis System ................... 26 Affixing the Load to the Q-545 ..................35 Connecting the Q-545 to the Electronics ..............
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Install the Q-545 so that the application is not impaired by the dissipated heat. Ensure sufficient ventilation at the place of installation. Make sure that the complete bottom side of the Q-545 is in contact with the surface on which the Q-545 is mounted.
NOTICE Warping of the Q-545 due to mounting on uneven surfaces! Mounting the Q-545 on an uneven surface can warp the Q-545. Warping reduces the accuracy. Mount the Q-545 on an even surface. The recommended evenness of the surface is ≤2 µm.
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Q-545 is mounted. The corresponding contact surfaces must be sufficiently conductive. The protective earth conductor is connected to the surface on which the Q-545 is mounted. The screws are secured against unintentional loosening; e.g., with threadlocker.
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Introduce the two locating pins into the locating holes on the bottom side of the Q-545 (see figure above) or in the surface. b) Place the Q-545 on the surface so that the locating pins are inserted into the corresponding locating holes on the other side.
XY system (p. 27) Z system (p. 30) (XZ or XYZ combination) Figure 7: Example for an XYZ system: Three Q-545.140 mounted using an adapter bracket Lower stage Middle stage Q-145.1001 adapter bracket (use in a vacuum to 10...
Only use screws and locating pins of the correct length for the respective holes. INFORMATION Any model of the Q-545 can be used as lower or upper stage. Designations in these instructions: Lower stage: Forms the basis of the multi-axis system (X axis); is mounted on a surface ...
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5 Installation Figure 8: Example: Mounting a Q-545.140 on a Q-545.140 Lower stage 2 dowel pins 2.5 m6 x 5 ISO 8734; for use as locating pins Upper stage 4 socket head cap screws M2.5x5 ISO 4762 Prerequisites You have read and understood the general notes on installation (p. 21).
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1. Insert the two locating pins into the locating holes on the bottom side of the upper Q-545 or in the moving platform of the lower Q-545 (see figure above). 2. Place the upper Q-545 on the lower Q-545 so that the locating pins are inserted into the corresponding locating holes on the other side.
NOTICE Inserting screws and locating pins too deeply! Screws and locating pins that are inserted too deeply damage the Q-545. Observe the depth of the mounting holes (p. 65) in the moving platform. Observe the maximum depth for the insertion of locating pins (p. 65) into the moving platform.
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Orientation of adapter bracket and upper stage to the lower stage: Combination of 0° 90° 180° 270° stages and adapter bracket: 2 Q-545.1xx + Q-145.1001 or Q-145.10U1 2 Q-545.2xx + Not possible. The Not possible. The moving platforms of moving platforms of...
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Mounting accessories from the scope of delivery of the stage (p. 12): − 2 dowel pins 2.5 m6 x 5, for use as locating pins − 4 socket head cap screws M2.5x5 Allen wrench AF 2 Version: 1.0.0 MP135E Q-545 Stage...
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5 Installation Figure 9: Example: Setting up an XZ system consisting of two Q-545.140 and a Q-145.200 or Q-145.20U adapter bracket Lower stage 2 dowel pins 2.5 m6 x 4 for use as locating pins; from the scope of delivery of the adapter bracket Q-145.200 adapter bracket (for operation in a vacuum to 10...
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2. Mount the short side of the adapter bracket to the moving platform of the lower stage: a) Insert the 2.5 m6 x 4 locating pins into the locating holes in the short side of the adapter bracket from below and up to the limit stop (see figure above). Version: 1.0.0 MP135E Q-545 Stage...
NOTICE Screws and locating pins that are too long! Screws and locating pins that are inserted too deeply damage the Q-545. Observe the depth of the mounting holes (p. 65) in the moving platform. Observe the maximum depth for the insertion of locating pins (p. 65) into the moving platform.
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5 Installation Figure 11: Q-545.14x The arrows mark the following mounting holes in the moving platform of the Q-545.1xx: For aligning the load: White arrows: Locating holes Ø 2.5 mm H7, depth 2.5 mm For affixing the load: Dark-gray arrows: M2.5 threaded holes, depth 5 mm...
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Ø 2.5 mm H7 Affixing the load to the Q-545 1. Align the load on the Q-545 so that the mounting holes in the load and the holes in the moving platform overlap. If you use locating pins to align the load: a) Insert the locating pins into the locating holes in the moving platform or in the load.
5 Installation 5.5 Connecting the Q-545 to the Electronics The electronics to be used for operating the Q-545 depends on the presence of a sensor (see also "Suitable Electronics" (p. 15)): Models without sensor (Q-545.x0x): E-870 drive electronics (p. 38) ...
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Connecting the Q-545.x0x to E-870 drive electronics with Mini-DIN 4 socket for operation at atmospheric pressure Figure 13: Connection diagram for Q-545.x00 and drive electronics with Mini-DIN 4 socket, for operation at atmospheric pressure Drive electronics with Mini-DIN 4 socket (here E-870.xG) 7202500042-0015 adapter cable Q-545.x00...
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Connecting the Q-545.x0x to E-870 drive electronics with Mini-DIN 4 socket for operation in a vacuum Figure 15: Connection diagram for Q-545.x00 and drive electronics with Mini-DIN 4 socket, for operation in a vacuum to 10 Drive electronics with Mini-DIN socket (here E-870.xG) 7202500042-0015 adapter cable E-873.UHVx extension cable...
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5 Installation Figure 16: Connection diagram for Q-545.x0U and drive electronics with Mini-DIN 4 socket, for operation in a vacuum to 10 Drive electronics with Mini-DIN socket (here E-870.xG) 7202500042-0015 adapter cable E-873.UHVx extension cable C-815.VFUx vacuum feedthrough (here C-815.VFU1) Q-545.x0U...
5 Installation If a Q-545.x0x is to be operated in a vacuum: 1. Follow the instructions in "Connecting the Q-545.x0x to E-870 drive electronics with Mini-DIN 4 socket for operation in a vacuum" to install the vacuum feedthrough and to connect the stage, vacuum feedthrough, and cables.
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5 Installation Connecting the Q-545.x4x to the E-871 controller for operation at atmospheric pressure Figure 17: Connection diagram for Q-545.x40 and controller, for operation at atmospheric pressure Controller (here E-871.1A1) 7202500043-0015 Y adapter cable Q-545.x40 Figure 18: Connection diagram for Q-545.x4U and controller, for operation at atmospheric pressure Controller (here E-871.1A1)
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5. Secure the connections with the integrated screws against accidental disconnection. Connecting the Q-545.x4x to the E-871 controller for operation in a vacuum Figure 19: Connection diagram for Q-545.x40 and controller, for operation in a vacuum to 10 Controller (here E-871.1A1) 7202500043-0015 Y adapter cable E-873.UHVx extension cable C-815.VF vacuum feedthrough...
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5 Installation Figure 20: Connection diagram for Q-545.x4U and controller, for operation in a vacuum to 10 Controller (here E-871.1A1) 7202500043-0015 Y adapter cable E-873.UHVx extension cable C-815.VFUx vacuum feedthrough (here C-815.VFU1) Q-545.x4U 1. Before connecting for the first time: Install the vacuum feedthrough: a) Obtain the dimensions from the corresponding dimensional drawing (p.
If a protective earth conductor is not or not properly connected, dangerous touch voltages can occur on the Q-545 in the case of malfunction or failure of the system. If touch voltages exist, touching the Q-545 can result in minor injuries from electric shock.
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An operating frequency that is too high can cause damage to the Q-545. Only operate the Q-545 with controllers/drivers and original accessories from PI. Do not exceed the operating frequency range (p. 63) for which the Q-545 is specified.
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Q-545. Only operate the Q-545 with controllers/drivers and original accessories from PI. Do not exceed the operating voltage range (p. 63) for which the Q-545 is specified. Only operate the Q-545 when the operating voltage is properly connected; see "Pin Assignment"...
If possible: Select another part of the travel range for the working range in regular intervals. 6.2 Starting Up the Stage The electronics to be used for operating the Q-545 depends on the presence of a sensor (see also "Suitable Electronics" (p. 15)): ...
The PIShift drive develops noises in step mode. The noise development depends on the current step frequency. 6.2.1 Starting Up the Q-545.x0x with the E-870 Drive Electronics INFORMATION The values for the parameters of the E-870 drive electronics are listed in a table in this section.
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ID 0x1F000500 the output of one period of the modified sawtooth signal in step mode Number of steps the PIShift Steps per Second 20000 stage moves per ID 0x1F000600 second at the set operating frequency. Version: 1.0.0 MP135E Q-545 Stage...
PIMicosStages2.dat stage database. The entries in the stage database are updated regularly. Download the PI Update Finder from the PI website (http://www.update.pi- portal.ws) and use it to update the PIMicosStages2.dat stage database on your For further information, see the user manual of the E-871 controller.
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2. If necessary: Adapt the Maximum Motor Output (ID 0x9) parameter to your application (also refer to "General Notes on Start-Up and Operation" (p. 47) and "Operating Time" (p. 64)). The E-871 user manual describes the start-up using the PIMikroMove program. Version: 1.0.0 MP135E Q-545 Stage...
7.1 General Notes on Maintenance NOTICE Damage due to improper maintenance! Improper maintenance can lead to misalignment and failure of the Q-545. Only loosen screws according to the instructions in this manual. 7.2 Performing a Maintenance Run The maintenance run must cover the entire travel range.
(for details, see "Starting Up the Stage" (p. 50) and mode manual of the electronics used). Mount the Q-545 on an even surface. The Warped base body recommended evenness of the surface is 2 µm. Q-545 Stage MP135E Version: 1.0.0...
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Keep the distance between the center of gravity of the load and the center of the moving platform as small as possible in all directions. Only operate the Q-545 in a clean environment and Unsuitable ambient conditions within the permissible ambient conditions (p. 63).
9 Customer Service Customer Service For inquiries and orders, contact your PI sales engineer or send us an e-mail (info@pi.ws). If you have questions concerning your system, have the following information ready: − Product codes and serial numbers of all products in the system −...
10 Technical Data In this Chapter Specifications ......................61 Operating Time ......................64 Dimensions ........................65 Pin Assignment ......................76 10.1 Specifications 10.1.1 Data Table Preliminary Data Q-545.100 / Q-545.140 / Q-545.200 / Q-545.240 / Unit Tolerance Q-545.10U Q-545.14U Q-545.20U Q-545.24U...
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Sub-D 15 Sub-D 15 Recommended E-870 E-871, E-873 E-870 E-871, E-873 controller / driver The Q-545 stage series replaces the LPS-45 series. The specifications were determined on a surface with an evenness of 2 µm. Version: 1.0.0 MP135E Q-545 Stage...
48 V 20 kHz 30 W 10.1.3 Ambient Conditions and Classifications The following ambient conditions and classifications must be observed for the Q-545: Area of application For indoor use only Maximum altitude 2000 m Air pressure Q-545.xx0: 1100 hPa to 10 Q-545.xxU:...
60 s (max.) ≤ 1000 120 s (max.) For the relevant parameters, see "Starting Up the Stage" (p. 50) and the user manual of the electronics used. With 100 % duty cycle without heat dissipation Version: 1.0.0 MP135E Q-545 Stage...
10 Technical Data 10.3 Dimensions 10.3.1 Q-545.10x Dimensions in mm Characters used to separate decimal places: Depth and diameter of holes: Period All other dimensions: Comma Figure 21: Q-545.10x Q-545 Stage MP135E Version: 1.0.0...
10 Technical Data 10.3.2 Q-545.14x Dimensions in mm Characters used to separate decimal places: Depth and diameter of holes: Period All other dimensions: Comma Figure 22: Q-545.14x Version: 1.0.0 MP135E Q-545 Stage...
10 Technical Data 10.3.3 Q-545.20x Dimensions in mm Characters used to separate decimal places: Depth and diameter of holes: Period All other dimensions: Comma Figure 23: Q-545.20x Q-545 Stage MP135E Version: 1.0.0...
10 Technical Data 10.3.4 Q-545.24x Dimensions in mm Characters used to separate decimal places: Depth and diameter of holes: Period All other dimensions: Comma Figure 24: Q-545.24x Version: 1.0.0 MP135E Q-545 Stage...
10.3.5 Q-145.1001 and Q-145.10U1 Adapter Brackets Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 25: Q-145.1001 adapter bracket, dimensions of the Q-145.10U1 adapter bracket are identical Q-545 Stage MP135E Version: 1.0.0...
10.3.6 Q-145.200 and Q-145.20U Adapter Brackets Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 26: Q-145.200 adapter bracket, dimensions of the Q-145.20U adapter bracket are identical Version: 1.0.0 MP135E Q-545 Stage...
C-815.VFU6 (p. 74) C-815.VFU15 (p. 75) C-815.VF vacuum feedthrough for 10 Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 27: C-815.VF vacuum feedthrough Sub-D 15 (m/f) Q-545 Stage MP135E Version: 1.0.0...
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10 Technical Data C-815.VFU1 vacuum feedthrough for 10 Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 28: C-815.VFU1 vacuum feedthrough, Sub-D 15 (m/m) Vacuum side Air side Version: 1.0.0 MP135E Q-545 Stage...
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10 Technical Data C-815.VFU3 vacuum feedthrough for 10 Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 29: C-815.VFU3 vacuum feedthrough, Sub-D 15 (m/m) Vacuum side Air side Q-545 Stage MP135E Version: 1.0.0...
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10 Technical Data C-815.VFU6 vacuum feedthrough for 10 Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 30: C-815.VFU6 vacuum feedthrough, Sub-D 15 (m/m) Vacuum side Air side Version: 1.0.0 MP135E Q-545 Stage...
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10 Technical Data C-815.VFU15 vacuum feedthrough for 10 Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. Figure 31: C-815.VFU15 vacuum feedthrough, Sub-D 15 (m/m) Vacuum side Air side Q-545 Stage MP135E Version: 1.0.0...
10 Technical Data 10.4 Pin Assignment 10.4.1 Q-545.xx0 Connector: Sub-D 15 (m) The Sub-D 15 (m) connector transmits the signals of the drive and, for the models with sensor, in addition the signals of the sensor and of the ID chip.
Only for models with sensor. Not assigned for models without sensor. The cable shield is connected to the connector shell. 10.4.2 Q-545.xxU Connector: Sub-D 15 (f) The Sub-D 15 (f) connector transmits the signals of the drive and, for the models with sensor, in addition the signals of the sensor and of the ID chip.
Only for models with sensor. Not assigned for models without sensor. The cable shield is connected to the connector shell. 10.4.3 C-815.VF Vacuum Feedthrough Sub-D 15 (m/f) Figure 34: Vacuum side: Sub-D 15 (f) socket Figure 35: Air side: Sub-D 15 (m) panel plug Version: 1.0.0 MP135E Q-545 Stage...
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Encoder A (-) COS - Encoder B (-) Motor (-) Motor signal differential (-) Motor (+) Motor signal differential (+) REF + Reference signal differential (+) SIN + Encoder A (+) COS + Encoder B (+) Q-545 Stage MP135E Version: 1.0.0...
Air side Signal Function COS - Encoder B (-) SIN - Encoder A (-) ID chip data ID chip data Supply voltage (+5 V) Motor (+) Motor signal differential (+) Motor (-) Motor signal differential (-) Version: 1.0.0 MP135E Q-545 Stage...
Motor (-) Motor signal differential (-) 10.4.5 5604500041 Adapter Sub-D 15 (m/m) The adapter is only required if a Q-545.xxU model is to be operated at atmospheric pressure (i.e., without a vacuum feedthrough). Figure 38: Sub-D 15 (m) connector Q-545 Stage MP135E Version: 1.0.0...
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10 Technical Data Figure 39: Pin assignment of the 5604500041 adapter Version: 1.0.0 MP135E Q-545 Stage...
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PI miCos equipment made available on the market after 13 August 2005 without charge. Any old PI miCos equipment can be sent free of charge to the following address: PI miCos GmbH Freiburger Strasse 30...
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12 EC Declaration of Conformity 12 EC Declaration of Conformity For the Q-545, an EC Declaration of Conformity has been issued in accordance with the following European directives: 2006/95/EC, Low Voltage Directive 2004/108/EC, EMC Directive 2011/65/EU, RoHS Directive The applied standards certifying the conformity are listed below.
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