Matrix T7X-01 Service Manual
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Matrix T7X-01 Service Manual

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T 7 x - 0 1 T r e a d m i l l
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Summary of Contents for Matrix T7X-01

  • Page 1 T 7 x - 0 1 T r e a d m i l l S e r V i C e m a N U a l...

  • Page 3: Table Of Contents

    Table of CoNTeNTS CHaPTer 1: Serial NUmber loCaTioN ..............CHaPTer 2: imPorTaNT SafeTy iNSTrUCTioNS Legal Disclaimer ......................2 Before Getting Started ....................2 Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHaPTer 3: PreVeNTaTiVe maiNTeNaNCe Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................
  • Page 4 Table of CoNTeNTS CHaPTer 8: TroUbleSHooTiNG Electrical Diagram ..................... 32 Motor Control Board (MCB) LED Instructions ............35 Daughter Board LED Instructions ................37 Error Messages on Console ..................38 Error Message Troubleshooting ................. 39 Error Blink Codes ....................... 45 Troubleshooting - No Power to Console ..............

  • Page 5: Chapter 1: Serial Number Location

    CHaPTer 1: Serial NUmber loCaTioN 1.1 Serial NUmber loCaTioN...

  • Page 6: Chapter 2: Important Safety Instructions

    This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill. Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine.

  • Page 7: Read And Save These Instructions

    •   D onotusetheequipmentinanywayotherthandesignedor intended by the manufacturer. It is imperative that all Matrix Fitness DANGER: To reduce the risk of electric shock: Always unplug this Systems equipment is used properly to avoid injury.

  • Page 8: Electrical Requirements

    CirCUiT / eleCTriCal reqUiremeNT iNfo All Matrix treadmills require the use of a 20 amp "dedicated circuit":, with a non-looped (isolated) neutral / ground, for the power requirement. Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit.

  • Page 9: Chapter 3: Preventative Maintenance

    •  C leanwithsoapandwaterorothernon-ammoniabasedallpurpose making adjustments or performing maintenance or repair of any cleaners. kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon •  W ipethefootrails,console,heartrategrips,andhandlebarscleanafter request or in the field if proper arrangements are made.

  • Page 10: Care And Maintenance Instructions

    3.3 Care aNd maiNTeNaNCe iNSTrUCTioNS 2) Check the drive belt for visible wear, ie, cracking, tears, etc. The In order to maximize life span, and minimize down time, all MATRIX belt should be replaced if there are any visible signs of damage.

  • Page 11: Auto Calibration Procedure

    CHaPTer 3: PreVeNTaTiVe maiNTeNaNCe 3.6 adjUSTiNG THe rUNNiNG belT 3.5 aUTo CalibraTioN iNSTrUCTioNS After placing the treadmill in the position it will be used, the belt Run Auto Calibration to calibrate the incline parameters after must be checked for proper tension and centering. The belt may assembly and after replacing any electronic component.

  • Page 12: Console Description

    4.1 T7x-01 CoNSole deSCriPTioN The Matrix treadmill is inspected before it is packaged. It is shipped in four pieces: the base, the upright console supports, the handlebar, and the console. Carefully unpack the unit and dispose of the box material.

  • Page 13: Manual Workout Operation

    CHaPTer 4: CoNSole oVerlay aNd WorkoUT deSCriPTioN 4.2 maNUal WorkoUT oPeraTioN 4.3 oPeraTiNG leVel baSed ProGramS Your Matrix treadmill offers a variety of level-based workouts to qUiCk STarT oPeraTioN challenge users of all fitness levels. The following information will briefly explain the workout and how to program the treadmill for Press the GO or QUICK START button(s) and the treadmill will each workout selection.

  • Page 14: Heart Rate Control Workout Operation

    4.5 fiTNeSS TeST WorkoUT oPeraTioN 4.4 HearT raTe CoNTrol WorkoUT oPeraTioN Your Matrix treadmill offers a variety of fitness tests - the Gerkin Your Matrix treadmill offers a heart rate control workout mode. The Firefighter Protocol, the Army, Navy, USMC, and USAF as well as the heart rate control workout mode allows the user to program their Physical Efficiency Battery (PEB).
  • Page 15 CHaPTer 4: CoNSole oVerlay aNd WorkoUT deSCriPTioN 4.5 fiTNeSS TeST WorkoUT oPeraTioN - CoNTiNUed CardioVaSCUlar fiTNeSS PerCeNTileS SUbmaximal Treadmill eValUaTioN CoNVerSioN Table males: Vo2 max (ml/kg/min) 0-29 30-39 40-49 50-59 Stage Time Converted Vo2max >58.8 >58.9 >55.4 >52.5 1:00 31.15 SUPERIOR 1:15 32.55...
  • Page 16 CHaPTer 4: CoNSole oVerlay aNd WorkoUT deSCriPTioN 4.5 fiTNeSS TeST WorkoUT oPeraTioN - CoNTiNUed The Military Test programs and the Physical Efficiency Battery (PEB) provide workouts of a preset distance. These distances are established by the various branches of the Military with the objective of each test to complete the distance as quickly as possible.

  • Page 17: Chapter 5: Manager Mode

    CHaPTer 5: maNaGer mode 5.1 USiNG maNaGer mode To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Manager Mode will appear on the dis- play. 2) Manager Mode is divided into 6 tabs. They are About, Time, Speed, Defaults, Language, and TV. 3) Choose a tab by touching the button next to the desired tab.

  • Page 18: Manager Mode Tab 1

    CHaPTer 5: maNaGer mode 5.2 maNaGer mode - Tab 1 MANAGER MODE FUNCTION & DESCRIPTIONS MODIFIED DEFAULTS About Serial Number This option displays the serial number of the platform and console, Cannot be modified not editable (see Service Mode to change serial numbers). Accumulated Distance Total distance displayed in native units (miles or kilometers).

  • Page 19: Manager Mode Tab 2

    CHaPTer 5: maNaGer mode 5.3 maNaGer mode - Tab 2 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Time Maximum Time This option enables clubs to set the maximum workout Maximum: 99 Default: 60 Minutes duration limits during peak and non peak hours of traffic. Minimum: 5 Default Time This option controls the default program time.

  • Page 20: Manager Mode Tab 3

    CHaPTer 5: maNaGer mode 5.4 maNaGer mode - Tab 3 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Speed Maximum Speed This option controls the maximum speed for all programs. Maximum: 15 MPH / 24.1 Default: 12 MPH / 19.3 KPH Displayed in native units (miles or kilometers).

  • Page 21: Manager Mode Tab 4

    CHaPTer 5: maNaGer mode 5.5 maNaGer mode - Tab 4 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Defaults Default Level This option controls the default program level. Maximum: 1 Default: 1 Minimum: 20 Default Age This option controls the default user's age used in the Maximum: 100 Default: 30 target heart rate calculations.

  • Page 22: Manager Mode Tab 5

    CHaPTer 5: maNaGer mode 5.6 maNaGer mode - Tab 5 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Language Select Default Language This option allow the user to select the flag for the specific language shown on the display.
  • Page 23 CHaPTer 5: maNaGer mode 5.6 maNaGer mode - Tab 5 CoNTiNUed LANGUAGE FLAG UNIT LANGUAGE FLAG UNIT ENGLISH MILE CHINESE MILE PORTUGUESE GERMAN FRENCH DUTCH SPANISH ITALIAN JAPANESE...

  • Page 24: Manager Mode Tab 6

    CHaPTer 5: maNaGer mode 5.7 maNaGer mode - Tab 6 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Default Channel This option controls the default TV channel on start up. Default: 1 Default Volume This option controls the default TV volume on start up. Maximum: 17 Default: 1 Minimum: 1...

  • Page 25: Chapter 6: Engineering Mode

    CHaPTer 6: eNGiNeeriNG mode 6.1 USiNG eNGiNeeriNG mode To enter Engineering Mode, press "ENTER, 2, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Engineering Mode will appear on the display. 2) Engineering Mode is divided into 5 tabs. They are Calibration, Statistics, Errors, Clubs, and Club ID. 3) Choose a tab by touching the button next to the desired tab.

  • Page 26: Engineering Mode - Tab 1

    CHaPTer 6: eNGiNeeriNG mode 6.2 eNGiNeeriNG mode - Tab 1 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Calibration Auto Calibration This option is to calibrate the incline parameters. Manual Cal Incline Minimum This option controls the minimum incline parameter. Range: 2500-12000 Manual Cal Incline Maximum This option controls the maximum incline parameter.

  • Page 27: Engineering Mode - Tab 2

    CHaPTer 6: eNGiNeeriNG mode 6.3 eNGiNeeriNG mode - Tab 2 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Statistics This option displays workout information.

  • Page 28: Engineering Mode - Tab 3

    CHaPTer 6: eNGiNeeriNG mode 6.4 eNGiNeeriNG mode - Tab 3 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Errors This option displays the error code history.

  • Page 29: Engineering Mode - Tab 4

    CHaPTer 6: eNGiNeeriNG mode 6.5 eNGiNeeriNG mode - Tab 4 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Clubs This option allows the user to select the Default: MATRIX screen header from a list.

  • Page 30: Engineering Mode - Tab 5

    CHaPTer 6: eNGiNeeriNG mode 6.6 eNGiNeeriNG mode - Tab 5 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Club ID This option is to record the club ID of the club that the equipment is located at.

  • Page 31: Chapter 7: Service Mode

    CHaPTer 7: SerViCe mode 7.1 USiNG SerViCe mode To enter Service Mode, press "ENTER, 3, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Service Mode will appear on the display. 2) Service Mode is divided into 4 tabs. They are Setup, Test, Log, and Date & Time. 3) Choose a tab by touching the button next to the desired tab.

  • Page 32: Service Mode - Tab 1

    CHaPTer 7: SerViCe mode 7.2 SerViCe mode - Tab 1 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Setup Machine Type This option allows the user to select the current model. Default: Treadmill Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the total distance.

  • Page 33: Service Mode - Tab 2

    CHaPTer 7: SerViCe mode 7.3 SerViCe mode - Tab 2 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Test Auto Calibration This option is to calibrate the incline parameters. Keypad This option is for a keypad test.

  • Page 34: Service Mode - Tab 3

    CHaPTer 7: SerViCe mode 7.4 SerViCe mode - Tab 3 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED This option record key component replacement history.

  • Page 35: Service Mode - Tab 4

    CHaPTer 7: SerViCe mode 7.5 SerViCe mode - Tab 4 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Date & Time This option is to set the current date and time on the machine.

  • Page 36: Chapter 8: Troubleshooting

    CHaPTer 8: TroUbleSHooTiNG 8.1 eleCTriCal diaGram...
  • Page 37 CHaPTer 8: TroUbleSHooTiNG 8.1 eleCTriCal diaGram P29 -- diGiTal CommUNiCaTioN Wire...
  • Page 38 CHaPTer 8: TroUbleSHooTiNG 8.1 eleCTriCal diaGramS N95 -- UCb little board Wire N97 -- Hand Pulse Wire...

  • Page 39: Motor Control Board (Mcb) Led Instructions

    CHaPTer 8: TroUbleSHooTiNG 8.2 mCb led iNSTrUCTioNS...
  • Page 40 CHaPTer 8: TroUbleSHooTiNG 8.2 mCb led iNSTrUCTioNS - CoNTiNUed refereNCe deSCriPTioN deSiGNaTor Status LED 1 Auxiliary Status LED. Status LED 2 Auxiliary Status LED. Status LED 3 Auxiliary Status LED. Auxiliary Status LED / Digital to Analog Status LED 4 Output.

  • Page 41: Daughter Board Led Instructions

    CHaPTer 8: TroUbleSHooTiNG 8.3 daUGHTer board led iNSTrUCTioNS REFERENCE DESCRIPTION DESIGNATOR DIAGNOSTIC 1 LED 1 Indicates the PCB with Daughter Board communication present. DIAGNOSTIC 2 LED 2 Indicates the MCB with Daughter Board communication present. POWER / ALIVE LED 3 Indicates if MCB Voltage Supply is present.

  • Page 42: Error Messages On Console

    CHaPTer 8: TroUbleSHooTiNG 8.4 error meSSaGeS oN THe CoNSole error Code deSCriPTioN 0x01A2 Incline direction is reversed. 0x01A0 Incline is disconnected. 0x0140 Incline is stalled. 0x01A1 Calibration on the incline motor fails. 0x02A0 Speed is commanded but no belt movement detected (could be missing magnet). 0x02AE Checksum failure on critical NOVRAM loading.

  • Page 43: Error Message Troubleshooting

    CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG error meSSaGeS - 0x01a2, 0x01a0, 0x0140, and 0x01a1. 1) CAUSE - Incline direction is reversed. 2) SOLUTION: a. Check that the incline motor cable is connected at the MCB. b. Press ENTER, 2, 0, 0, 1, ENTER on the console. The display should now read Engineering Mode. c.
  • Page 44 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG - CoNTiNUed error meSSaGe 0x02a0 1) CAUSE - Speed commanded but no belt movement detected. 2) SOLUTION: a. Check the connection of the speed sensor cable to the MCB (Figure A) b. Move the running belt, as it moves the MCB Speed LED should flash. If it does not, replace speed sensor. (Figure A) c.
  • Page 45 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG - CoNTiNUed error meSSaGe 0x029f 1) CAUSE - Error (Drive Fault Report) created by the motor controller - used for AC Motors only. 2) SOLUTION: a. Check the connection of the speed sensor cable to the MCB (Figure A) b.
  • Page 46 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG - CoNTiNUed error meSSaGe 0x04a0 1) CAUSE - The console's communication is lost 2) SOLUTION: a. Check connection and condition of the Digital Communication Wire at the daughter board (Figure A). b. If no signal is present through the Digital Communication Wire, LED 1 on the Daughter Board should be unlit (Figure B). c.
  • Page 47 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG - CoNTiNUed error meSSaGe 0x04a1 1) CAUSE - The Motor Controller Board's communication is lost. 2) SOLUTION: a. Check the connection and condition of the MCB signal wire (goes from the Daughter Board to the MCB) (Figure A). b.
  • Page 48 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG - CoNTiNUed error meSSaGe 0x0441 and 0x0442 1) CAUSE - A command is received from the console with its correct packet, but the Daughter Board has no function to support it (0x0441) or the received command code from the console is correct and is supported, but it has less or more data arguments.

  • Page 49: Error Blink Codes

    CHaPTer 8: TroUbleSHooTiNG 8.6 error bliNk CodeS NUMBER OF ERROR / FUNCTION BLINKS 2.5 Vdc Ref Status Soft Fault 1.65 Vdc Ref Status Soft Fault Phase B Current Sensor Soft Fault Phase A Current Sensor Soft Fault Phase C Circuit Open Soft Fault Phase B Circuit Open Soft Fault...

  • Page 50: Troubleshooting - No Power To Console

    CHaPTer 8: TroUbleSHooTiNG 8.7 TroUbleSHooTiNG - No PoWer To THe CoNSole Problem: No Power to the Console SolUTioN: 1) Check the connection of the console cable at the lower and upper control boards. 2) Remove the 4 screws holding the back cover onto the console and remove the cover. a.

  • Page 51: Troubleshooting - Fan Not Working

    CHaPTer 8: TroUbleSHooTiNG 8.8 TroUbleSHooTiNG - faN NoT WorkiNG Problem: Console fan is not working SolUTioN: 1) Turn on the fan. a. Use a multi-meter to check the DC voltage at pins 1 and 2 at J7 on the console control board. The voltage should be between 7.5 and 11.7 VDC.

  • Page 52: Troubleshooting - Emergency Stop Errors

    CHaPTer 8: TroUbleSHooTiNG 8.9 TroUbleSHooTiNG - emerGeNCy SToP iSSUeS Problem: Emergency stop error. For example, if the console says to release the emergency stop even though it is not tripped. SolUTioN: 1) Check the connection of the emergency stop at the upper control board (Figure A). 2) Remove the 4 screws holding the back cover onto the console and remove the cover.

  • Page 53: Troubleshooting - Entertainment Keypad Issues

    CHaPTer 8: TroUbleSHooTiNG 8.10 TroUbleSHooTiNG - eNTerTaiNmeNT keyPad iSSUeS Problem: The entertainment keypad is not recognizing the correct keys. SolUTioN: 1) Perform a keypad test. To do so: a. Press ENTER, 3, 0, 0, 1, ENTER on the upper keypad to enter Service Mode. b.

  • Page 54: Entertainment Troubleshooting - Overview

    Matrix Fitness. 2) Verify that your TV is Matrix brand equipment. Compare your TV to the TVs in Figures A and B. Compare your controller to Figure C. If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known.

  • Page 55: Entertainment Troubleshooting - Picture Fuzzy Or Unclear

    CHaPTer 8: TroUbleSHooTiNG 8.11.2 eNTerTaiNmeNT TroUbleSHooTiNG – PiCTUre fUZZy or UNClear 1)  U singaverifiedgoodpieceofcoaxcable,hookthecoaxdirectly to the TV jack. This bypasses internal connections for your machine or TV stand (Figure A). 2) If this clears your picture move to step 3. If not, connect the cable to a known good cable jack (Figure B).

  • Page 56: Entertainment Troubleshooting -Tv Will Not Turn On

    If you have no picture at all check to see if you have any status lights on your controller or TV. (TV light is after the x in the “Matrix” logo, controller light is next to the power button). Status lights should be red when off or in standby mode, and green when the TV is powered on.

  • Page 57: Entertainment Troubleshooting - Controller Issues

    4) If the TV does not power on, attempt to power on the TV using the small handheld remote that came with the TV (Figure D) (Used for changing menu and other settings). If the TV will not function with handheld remote it is likely an issue with the TV itself, contact Matrix.

  • Page 58: Chapter 9: Part Replacement Guide

    CHaPTer 9: ParT rePlaCemeNT GUide 9.1 PlaSTiC SHroUd remoVal 1) Remove the front shroud using a 6 mm Allen wrench (Figures A & B). 2) The shroud is split into two pieces. The upper shroud is held with two screws and velcro, the lower shroud is held with four screws. 3) Both covers are removed (Figure C).

  • Page 59: Rear Roller Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.2 rear roller remoVal 1) Turn off the power and disconnect the cord from the machine. 2) Remove one of the end caps using a Phillips screwdriver (Figure A). 3) Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B). 4) Remove the roller from the running belt (Figures C &...

  • Page 60: Running Deck Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.3 rUNNiNG deCk remoVal 1) Remove the front shroud as outlined in Section 9.1. 2) Remove the four running deck screws using a 5 mm Allen wrench (Figure A). 3) Remove the running deck from the running belt (Figures B & C). 4) Be careful not to pinch fingers during removal / installation of the running deck.

  • Page 61: Running Deck Cushion Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.4 rUNNiNG deCk CUSHioN remoVal 1) Remove the running deck as outlined in Section 9.3. 2) Hold the running deck cushion bolt with a 5 mm Allen wrench, loosen the nut with 13 mm socket (Figure A & B). 3) For the rear cushion, hold the cushion and remove the 13 mm nut (Figure C).

  • Page 62: Front Roller Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.5 froNT roller remoVal 1) Remove the front shrouds as outlined in Section 9.1. 2) Using a hook or loop of wire, remove the spring from the drive belt tensioner. The tensioner should now pivot away from the drive belt (Figures A &...

  • Page 63: Running Belt Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.6 rUNNiNG belT rePlaCemeNT 1) Remove the front shrouds as outlined in Section 9.1. 2) Remove the rear roller as outlined in Section 9.2. 3) Remove the running deck as outlined in Section 9.3. 4) Remove the front roller as outlined in Section 9.5. 5) Remove the running belt and replace with a new belt (Figures A &...

  • Page 64: Side Rail Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.7 Side rail remoVal 1) Remove the end cap using a Phillips screwdriver (Figure A). 2) Loosen the four screws under the frame using a 5 mm Allen wrench (Figure B). 3) Slide the rail off the back of the treadmill (Figures C & D). 4) After reinstalling the side rail, make sure the end cap is on first before tightening the screws for proper gap spacing.

  • Page 65: Motor Control Board (Mcb) Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.8 moTor CoNTrol board remoVal (mCb) 1) Turn off the power and disconnect the cord from the machine. 2) Remove the front shroud as outlined in Section 9.1. 3) Cut any wire ties that are secured to the MCB panel (Figure A). 4) Disconnect the wires from the MCB - seven total connections (Figure B).

  • Page 66: Motor Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.9 moTor remoVal 1) Turn off the power and disconnect the cord from the machine. 2) Remove the front shroud as outlined in Section 9.1. 3) Release the drive belt tensioner as outlined in Section 9.5. 4) Disconnect the motor power cable from the MCB (Figure A).

  • Page 67: Drive Belt Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.10 driVe belT rePlaCemeNT 1) Remove the front shroud as outlined in Section 9.1. 2) Release the drive belt tensioner from the drive belt as outlined in Section 9.5. 3) Remove the front roller screw on the drive belt side and loosen the screw on the opposite side (Figure A). 4) Lift the roller and remove the old drive belt (Figure B).

  • Page 68: Speed Sensor Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.11 SPeed SeNSor rePlaCemeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the front shroud as outlined in Section 9.1. 3) Remove the speed sensor from the left side of the motor using a Phillips screwdriver (Figure A). 4) Cut the wire ties holding the speed sensor wire to the motor and MCB (Figures B &...

  • Page 69: Incline Motor Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.12 iNCliNe moTor remoVal 1) Turn off the power and disconnect the cord from the machine. 2) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A). 3) Remove the clip from the pin attaching the incline motor to the rack (Figure B &...
  • Page 70 CHaPTer 9: ParT rePlaCemeNT GUide 9.12 iNCliNe moTor remoVal - CoNTiNUed fiGUre d fiGUre e fiGUre f fiGUre G...

  • Page 71: Console Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.13 CoNSole remoVal 1) Turn off the power and disconnect the cord from the machine. 2) Remove the six 6 mm screws from underneath the console. There are arrows stamped in the plastic at the proper openings (Figure A). 3) Disconnect the wires from the console and set the console aside (Figure B).

  • Page 72: Console Mast Arm Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.14 CoNSole maST arm rePlaCemeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Take off the cup holder from the right side of the treadmill (Figure A). 4) Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail (Figure B).
  • Page 73 CHaPTer 9: ParT rePlaCemeNT GUide 9.14 CoNSole maST arm rePlaCemeNT - CoNTiNUed fiGUre f fiGUre G fiGUre H fiGUre i fiGUre j fiGUre k...

  • Page 74: Console Cable Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.15 CoNSole Cable rePlaCemeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Take off the cup holder from the right side of the treadmill (Figure A). 4) Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail (Figure B).
  • Page 75 CHaPTer 9: ParT rePlaCemeNT GUide 9.15 CoNSole Cable rePlaCemeNT - CoNTiNUed fiGUre f fiGUre G fiGUre H fiGUre i fiGUre j fiGUre k...

  • Page 76: Handlebar Service

    CHaPTer 9: ParT rePlaCemeNT GUide 9.16 HaNdle bar SerViCe 1) Turn off the power and disconnect the cord from the machine. 2) All items on the handle bar are removed using a Phillips screwdriver from the underside of the bar. 3) Once the screws are removed, lift the part carefully and disconnect any wire connections to fully remove the handle bar.

  • Page 77: Emergency Stop Switch Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.17 emerGeNCy SToP SWiTCH rePlaCemeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Use a Phillips screwdriver to remove two screws, one from each side of the red button (Figure A). 4) Lift the button from the bracket by pulling one side out at a time (Figure B).

  • Page 78: Heart Rate Board Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.18 HearT raTe board rePlaCemeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) The heart rate board is located in front of the red Emergency Stop button (Figure A). 4) Disconnect wires from each side of the heart rate board (Figure B).

  • Page 79: Blower Motor Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.19 bloWer moTor rePlaCemeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Lay the console face down and remove the four screws using a Phillips screwdriver (Figure A). 4) The console shell will now separate.

  • Page 80: Overlay Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.20 oVerlay rePlaCemeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Remove the back cover of the console (Figure A). 4) Unplug and remove the faulty overlay (Figure B). 5) Clean the console area with alcohol to remove any left over adhesive (Figure C).
  • Page 81 CHaPTer 9: ParT rePlaCemeNT GUide 9.20 oVerlay rePlaCemeNT - CoNTiNUed fiGUre e fiGUre f fiGUre G fiGUre H fiGUre i fiGUre j...

  • Page 82: Chapter 10: Treadmill Specifications And Assembly Guide

    0.5 - 15 mph / 0 - 24 km/h Contact HR Sensors Telemetric HR Receiver Transport Wheels DRIVE SYSTEM Motor Matrix 5.0 hp AC Dynamic Response Drive System Motor Controller DCI Club Treadmill AC Drive CONSOLE Display Type 7" LCD...
  • Page 83 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.1 Treadmill SPeCifiCaTioNS - CoNTiNUed TECH SPECS Overall Dimensions 84"L x 33.25"W x 58"H Maximum User Weight 400 lbs / 181.4 kg Weight 373 lbs / 169 kg Shipping Weight 487 lbs / 221 kg Electrical Receptacle &...

  • Page 84: Fasteners And Assembly Tools

    CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.2 faSTeNerS aNd aSSembly ToolS Part #: Part Name: Outline: Dimensions: Quantity: Bag Color: 020090-00 Socket head cap screw M8 x 20mm Black 0000086571 Flat Washer 6.2 x 12 x 1.6 Black 0000084935 Left Connection Bracket SPHC 4.0T 0000084936...

  • Page 85: Assembly Instructions

    Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the contents of the hardware package for completeness. Contact Matrix customer service at 866.693.4863 to report any missing items.
  • Page 86 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.3 aSSembly iNSTrUCTioNS - CoNTiNUed STeP 4 STeP 3 Open Blue Assembly Bag. Slide the urethane arms over the steel Open White Assembly Bag. Assemble the left and right bracket tubes on the console base. Fasten the urethane arms to the steel (items 20 and 21) to the console base using item 12 socket head tubes using item 17 socket head cap screw and item 19 spacer.
  • Page 87 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.3 aSSembly iNSTrUCTioNS - CoNTiNUed STeP 5 STeP 6 Open Yellow Assembly Bag. Make appropriate wire connections Open Red Assembly Bag. Assemble the console base to the to the faceplate and then assemble to the console base using item console masts using item 15 button head cap screw and item 14 13 socket head cap screw, item 23 lock washers, and item 16 flat washer.
  • Page 88 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.3 aSSembly iNSTrUCTioNS - CoNTiNUed STeP 7 STeP 8 Replace the motor cover(s) and power the treadmill on. The power Open Green Assembly Bag. Install the power cord and assemble button is located next to the power cord inlet. item 18 power cord holder with item 22 button head screw.

  • Page 89: Leveling The Unit

    CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.4 leVeliNG THe Treadmill oPTioNal leVeliNG aSSembly TeCHNiqUeS: USe of SHim or by addiNG a leVeliNG fooT. Note: It is extremely important that the levelers are correctly adjusted for proper operation. An unbalanced unit may cause belt misalignment or other issues.

  • Page 90: Entering The Serial Numbers Into The Console

    CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.5 eNTeriNG THe Serial NUmberS iNTo THe CoNSole oNCe iNSTallaTioN iS ComPleTe, THe CoNSole aNd PlaTform Serial NUmberS SHoUld be eNTered iNTo THe CoNSole. 1) Press ENTER, 3, 0, 0, 1, ENTER on the upper number keypad and Service Mode will appear on the display. 2) Press Setup on the display.

  • Page 91: Tv Programming Instructions

    CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.6 TV ProGrammiNG iNSTrUCTioNS 1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad on the upper display and Manager Mode will appear on the display. 2) Press the key next to TV (Figure A), and then press the key next to CHANNEL SCAN. 3) Press the key next to START (Figure B).
  • Page 92 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.6 TV ProGrammiNG iNSTrUCTioNS - CoNTiNUed fiGUre e fiGUre f fiGUre H fiGUre G...

  • Page 93: Chapter 11: Software Upgrade Instructions

    CHaPTer 11: SofTWare UPGrade iNSTrUCTioNS 11.1 SofTWare UPGrade iNSTrUCTioNS 1) Three files should be present on the USB drive. These are T7x Deploy.cab, io.txt, and update.config,. 2) Turn on the treadmill power, and then wait until the standard display picture comes up (Figure A). 3) Insert the USB drive into the "REPROGRAM PORT"...
  • Page 94 CHaPTer 11: SofTWare UPGrade iNSTrUCTioNS 11.1 SofTWare UPGrade iNSTrUCTioNS - CoNTiNUed fiGUre d fiGUre e fiGUre f fiGUre G...
  • Page 95 NoTeS...
  • Page 96 m aTrix fiTN eS S S y STe mS C o r P. 1610 LANDMARK DRIV E C OTTAGE GR O VE WI 535 27 U S A w w w. m a t r i x f i t n e s s . c o m TOLL FREE 866.693.4863 FA X 6 08.

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