Matrix T7X-02 Service Manual
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Matrix T7X-02 Service Manual

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T 7 x - 0 2 ( D e l T a M C B ) T r e a D M i l l
S e r V i C e M a N U a l

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Minesh
March 27, 2025

My treadmill showing error 1AD

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1 comments:
Mr. Anderson
March 27, 2025

Error 01AD on the Matrix T7X-02 treadmill indicates a motor over-temperature issue.

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Summary of Contents for Matrix T7X-02

  • Page 1 T 7 x - 0 2 ( D e l T a M C B ) T r e a D M i l l S e r V i C e M a N U a l...

  • Page 3: Table Of Contents

    TaBle of CoNTeNTS CHaPTer 1: Serial NUMBer loCaTioN ..............CHaPTer 2: iMPorTaNT SafeTy iNSTrUCTioNS Before Getting Started ....................2 Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHaPTer 3: PreVeNTaTiVe MaiNTeNaNCe Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
  • Page 4 TaBle of CoNTeNTS Motor Control Board (MCB) LED Instructions ............35 MCB Wiring ........................ 37 Error Messages on the Console ................38 0140 / 01A0 01A2 Error Troubleshooting ..............39 01A3 Error Troubleshooting ..................40 01A8 / 02B6 / 02B7 / 02B8 Error Troubleshooting ............ 41 01AD Error Troubleshooting..................

  • Page 5: Chapter 1: Serial Number Location

    CHaPTer 1: Serial NUMBer loCaTioN 1.1 Serial NUMBer loCaTioN...

  • Page 6: Chapter 2: Important Safety Instructions

    This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill. Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine.

  • Page 7: Read And Save These Instructions

    •   D onotusetheequipmentinanywayotherthandesignedor intended by the manufacturer. It is imperative that all Matrix Fitness DANGER: To reduce the risk of electric shock: Always unplug this Systems equipment is used properly to avoid injury.

  • Page 8: Electrical Requirements

    MaTrix DeDiCaTeD CirCUiT / eleCTriCal reqUireMeNT iNfo All Matrix treadmills require the use of a 20 amp "dedicated circuit":, with a non-looped (isolated) neutral / ground, for the power requirement. Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit.

  • Page 9: Chapter 3: Preventative Maintenance

    •  C leanwithsoapandwaterorothernon-ammoniabasedallpurpose making adjustments or performing maintenance or repair of any cleaners. kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon •  W ipethefootrails,console,heartrategrips,andhandlebarscleanafter request or in the field if proper arrangements are made.

  • Page 10: Care And Maintenance Instructions

    3.3 Care aND MaiNTeNaNCe iNSTrUCTioNS 2) Check the drive belt for visible wear, ie, cracking, tears, etc. The In order to maximize life span, and minimize down time, all MATRIX belt should be replaced if there are any visible signs of damage.

  • Page 11: Auto Calibration Procedure

    CHaPTer 3: PreVeNTaTiVe MaiNTeNaNCe 3.6 aDjUSTiNG THe rUNNiNG BelT 3.5 aUTo CaliBraTioN iNSTrUCTioNS After placing the treadmill in the position it will be used, the belt Run Auto Calibration to calibrate the incline parameters after must be checked for proper tension and centering. The belt may assembly and after replacing any electronic component.

  • Page 12: Console Description

    4.1 T7x-02 CoNSole DeSCriPTioN The Matrix treadmill is inspected before it is packaged. It is shipped in four pieces: the base, the upright console supports, the handlebar, and the console. Carefully unpack the unit and dispose of the box material.

  • Page 13: Manual Workout Operation

    CHaPTer 4: CoNSole oVerlay aND WorkoUT DeSCriPTioN 4.2 MaNUal WorkoUT oPeraTioN 4.3 oPeraTiNG leVel BaSeD ProGraMS Your Matrix treadmill offers a variety of level-based workouts to qUiCk STarT oPeraTioN challenge users of all fitness levels. The following information will briefly explain the workout and how to program the treadmill for PresstheGOorQUICKSTARTbutton(s)andthetreadmillwill each workout selection.

  • Page 14: Heart Rate Control Workout Operation

    4.4 HearT raTe CoNTrol WorkoUT oPeraTioN 4.5 fiTNeSS TeST WorkoUT oPeraTioN Your Matrix treadmill offers a variety of fitness tests - the Gerkin Your Matrix treadmill offers a heart rate control workout mode. The Firefighter Protocol, the Army, Navy, USMC, and USAF as well as the heart rate control workout mode allows the user to program their Physical Efficiency Battery (PEB).
  • Page 15 CHaPTer 4: CoNSole oVerlay aND WorkoUT DeSCriPTioN 4.5 fiTNeSS TeST WorkoUT oPeraTioN - CoNTiNUeD CarDioVaSCUlar fiTNeSS PerCeNTileS SUBMaxiMal TreaDMill eValUaTioN CoNVerSioN TaBle Males: Vo2 max (ml/kg/min) 0-29 30-39 40-49 50-59 Stage Time Converted Vo2max >58.8 >58.9 >55.4 >52.5 1:00 31.15 SUPERIOR 1:15 32.55...
  • Page 16 CHaPTer 4: CoNSole oVerlay aND WorkoUT DeSCriPTioN 4.5 fiTNeSS TeST WorkoUT oPeraTioN - CoNTiNUeD The Military Test programs and the Physical Efficiency Battery (PEB) provide workouts of a preset distance. These distances are established by the various branches of the Military with the objective of each test to complete the distance as quickly as possible.

  • Page 17: Chapter 5: Manager Mode

    CHaPTer 5: MaNaGer MoDe 5.1 USiNG MaNaGer MoDe To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Manager Mode will appear on the dis- play. 2) Manager Mode is divided into 6 tabs. They are About, Time, Speed, Defaults, Language, and TV. 3) Choose a tab by touching the button next to the desired tab.

  • Page 18: Manager Mode Tab 1

    CHaPTer 5: MaNaGer MoDe 5.2 MaNaGer MoDe - TaB 1 MANAGER MODE FUNCTION & DESCRIPTIONS MODIFIED DEFAULTS About Serial Number This option displays the serial number of the platform and console, Cannot be modified not editable (see Service Mode to change serial numbers). Accumulated Distance Total distance displayed in native units (miles or kilometers).

  • Page 19: Manager Mode Tab 2

    CHaPTer 5: MaNaGer MoDe 5.3 MaNaGer MoDe - TaB 2 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Time Maximum Time This option enables clubs to set the maximum workout Maximum: 99 Default: 60 Minutes duration limits during peak and non peak hours of traffic. Minimum: 5 Default Time This option controls the default program time.

  • Page 20: Manager Mode Tab 3

    CHaPTer 5: MaNaGer MoDe 5.4 MaNaGer MoDe - TaB 3 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Speed Maximum Speed This option controls the maximum speed for all programs. Maximum: 15 MPH / 24.1 Default:12MPH/19.3KPH Displayed in native units (miles or kilometers). Minimum:0.5MPH/0.8KPH Start Speed This option controls the speed for all programs.

  • Page 21: Manager Mode Tab 4

    CHaPTer 5: MaNaGer MoDe 5.5 MaNaGer MoDe - TaB 4 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Defaults Default Level This option controls the default program level. Maximum: 1 Default: 1 Minimum: 20 Default Age This option controls the default user's age used in the Maximum: 100 Default: 30 target heart rate calculations.

  • Page 22: Manager Mode Tab 5

    CHaPTer 5: MaNaGer MoDe 5.6 MaNaGer MoDe - TaB 5 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Language Select Default Language This option allow the user to select the flag for the specific language shown on the display.
  • Page 23 CHaPTer 5: MaNaGer MoDe 5.6 MaNaGer MoDe - TaB 5 CoNTiNUeD LANGUAGE FLAG UNIT LANGUAGE FLAG UNIT ENGLISH MILE CHINESE MILE PORTUGUESE GERMAN FRENCH DUTCH SPANISH ITALIAN JAPANESE...

  • Page 24: Manager Mode Tab 6

    CHaPTer 5: MaNaGer MoDe 5.7 MaNaGer MoDe - TaB 6 MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Default Channel This option controls the default TV channel on start up. Default: 1 Default Volume This option controls the default TV volume on start up. Maximum: 17 Default: 1 Minimum: 1...

  • Page 25: Chapter 6: Engineering Mode

    CHaPTer 6: eNGiNeeriNG MoDe 6.1 USiNG eNGiNeeriNG MoDe To enter Engineering Mode, press "ENTER, 2, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Engineering Mode will appear on the display. 2) Engineering Mode is divided into 5 tabs. They are Calibration, Statistics, Errors, Clubs, and Club ID. 3) Choose a tab by touching the button next to the desired tab.

  • Page 26: Engineering Mode - Tab 1

    CHaPTer 6: eNGiNeeriNG MoDe 6.2 eNGiNeeriNG MoDe - TaB 1 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Calibration Auto Calibration This option is to calibrate the incline parameters. Manual Cal Incline Minimum This option controls the minimum incline parameter. Range: 2500-12000 Manual Cal Incline Maximum This option controls the maximum incline parameter.

  • Page 27: Engineering Mode - Tab 2

    CHaPTer 6: eNGiNeeriNG MoDe 6.3 eNGiNeeriNG MoDe - TaB 2 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Statistics This option displays workout information.

  • Page 28: Engineering Mode - Tab 3

    CHaPTer 6: eNGiNeeriNG MoDe 6.4 eNGiNeeriNG MoDe - TaB 3 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Errors This option displays the error code history.

  • Page 29: Engineering Mode - Tab 4

    CHaPTer 6: eNGiNeeriNG MoDe 6.5 eNGiNeeriNG MoDe - TaB 4 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Clubs This option allows the user to select the Default: MATRIX screen header from a list.

  • Page 30: Engineering Mode - Tab 5

    CHaPTer 6: eNGiNeeriNG MoDe 6.6 eNGiNeeriNG MoDe - TaB 5 ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Club ID This option is to record the club ID of the club that the equipment is located at.

  • Page 31: Chapter 7: Service Mode

    CHaPTer 7: SerViCe MoDe 7.1 USiNG SerViCe MoDe To enter Service Mode, press "ENTER, 3, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Service Mode will appear on the display. 2) Service Mode is divided into 4 tabs. They are Setup, Test, Log, and Date & Time. 3) Choose a tab by touching the button next to the desired tab.

  • Page 32: Service Mode - Tab 1

    CHaPTer 7: SerViCe MoDe 7.2 SerViCe MoDe - TaB 1 T7X-02 Keypad T7X-03 Keypad SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Setup Machine Type Treadmill This option allows the user to select the current model. Serial Number This option displays the serial number of the console and frame.

  • Page 33: Service Mode - Tab 2

    CHaPTer 7: SerViCe MoDe 7.3 SerViCe MoDe - TaB 2 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Test Auto Calibration This option is to calibrate the incline parameters. Keypad This option is for a keypad test.

  • Page 34: Service Mode - Tab 3

    CHaPTer 7: SerViCe MoDe 7.4 SerViCe MoDe - TaB 3 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED This option record key component replacement history.

  • Page 35: Service Mode - Tab 4

    CHaPTer 7: SerViCe MoDe 7.5 SerViCe MoDe - TaB 4 SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Date & Time This option is to set the current date and time on the machine.

  • Page 36: Chapter 8: Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.1 eleCTriCal DiaGraM...
  • Page 37 CHaPTer 8: TroUBleSHooTiNG 8.1 eleCTriCal DiaGraM P29 -- Console Communication Wire...

  • Page 38: Electrical Diagrams

    CHaPTer 8: TroUBleSHooTiNG 8.1 eleCTriCal DiaGraMS N95 -- UCB little Board Wire N97 -- Hand Pulse Wire...

  • Page 39: Motor Control Board (Mcb) Led Instructions

    CHaPTer 8: TroUBleSHooTiNG 8.2 MCB leD iNSTrUCTioNS...
  • Page 40 CHaPTer 8: TroUBleSHooTiNG 8.2 MCB leD iNSTrUCTioNS - CoNTiNUeD refereNCe DeSCriPTioN DeSiGNaTor Indicates if the digital communication is working normally between the console and the MCB. Blinking=Normal. RS485 DSP2 Off=Fault Indicates if the console is working normally. Blinking - Normal. Light=MCUFault. DSP1 Off=MSUNoPower....

  • Page 41: Mcb Wiring

    CHaPTer 8: TroUBleSHooTiNG 8.3 MCB WiriNG TB1 - aC Motor Cable Socket TB2 - input Power Cable Socket j9 - inside fan Cable Socket j10 - Digital Communication Cable Socket j12 - elevation Motor Cable Socket j16 - external fan Cable Socket...

  • Page 42: Error Messages On The Console

    CHaPTer 8: TroUBleSHooTiNG 8.4 error MeSSaGeS oN THe CoNSole ClaSS error DeSCriPTioN leVel CoDe 0140 Incline motor operation fail. 0141 Motor over temperature. 01A0 Incline motor is disconnected. 01A2 Incline motor is detected in the reverse of the position indicated by the potentiometer. 01A3 Motor is disconnected.

  • Page 43: 0140 / 01A0 01A2 Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.5 0140 / 01a0 / 01a2 error TroUBleSHooTiNG error MeSSaGeS 0140 / 01a0 / 01a2 1) SYMPTOM: a. 0140 - Incline motor operation failed. b. 01A0 - Incline motor disconnected. c. 01A2 - Incline motor is detected in the reverse of the position indicated by the potentiometer. 2) SOLUTION a.

  • Page 44: 01A3 Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.6 01a3 error TroUBleSHooTiNG error MeSSaGe 01a3 1) SYMPTOM: a. Motor is disconnected. 2) SOLUTION: a. Check the connection of the motor cable at the MCB (Figure A). b. Check to see if the MCB LED DSP1 (MCU) is lit (Figure B). c.

  • Page 45: 01A8 / 02B6 / 02B7 / 02B8 Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.7 01a8 / 02B6 / 02B7 / 02B8 error TroUBleSHooTiNG error MeSSaGe 01a8 / 02B6 / 02B7 / 02B8 1) SYMPTOM: a. 01AB - Motor over current. b. 02B6 - Speed up is overcurrent. c. 02B7 - Speed down is overcurrent. d.

  • Page 46: 01Ad Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.8 01aD error TroUBleSHooTiNG error MeSSaGe 0x029f 1) SYMPTOM: a. Motor over temperature. 2) SOLUTION: a. Check the connection of the motor cable at the MCB (Figure A). b. Use a multi-meter to check the motor wire circuit. Set the multi-meter to Ohms and place both terminals on the blue wires of the motor cable (Figure B).

  • Page 47: 02Ad Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.9 02aD error TroUBleSHooTiNG error MeSSaGe 02aD 1) SYMPTOM: a. MCB is over temperature. 2) SOLUTION: a. Check to see that both fans are operating (there is a fan mounted to the MCB itself as well as an external fan). Also check the connection of the fans at the MCB (Figure A).

  • Page 48: 02B2 Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.10 02B2 error TroUBleSHooTiNG error MeSSaGe 02B2 1) SYMPTOM: a. The emergency circuit on the interface board active. 2) SOLUTION: a. Check the connection of the safety key (emergency stop) switch (Figure A). If the switch is always open or shorted out, replace the switch.

  • Page 49: 02B9 / 02Ba / 02Bd Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.11 02B9 / 02Ba / 02BD error TroUBleSHooTiNG error MeSSaGe 02B9 / 02Ba / 02BD 1) SYMPTOM: a. 02B9 - The inner memory IC data write error. b. 02BA - The inner memory IC data read error. c.

  • Page 50: 04A0 Error Troubleshooting

    CHaPTer 8: TroUBleSHooTiNG 8.12 04a0 error TroUBleSHooTiNG error MeSSaGe 04a0 1) SYMPTOM: a. No communication received. 2) SOLUTION: a. If the display is giving an 04A0 error, LED DSP2 (RS485) should be off (Figure A). If this light is not on and an 04A0 error is present, replace the console.

  • Page 51: Troubleshooting - No Power To The Console

    CHaPTer 8: TroUBleSHooTiNG 8.13 TroUBleSHooTiNG - No PoWer To THe CoNSole PoWer SWiTCH iS oN, BUT THe CoNSole HaS No DiSPlay 1) SyMPToM: a. The unit is not getting power from the outlet. b. The MCB is not getting power from the power receptacle. c &...

  • Page 52: Troubleshooting - Heart Rate Iissues

    CHaPTer 8: TroUBleSHooTiNG 8.14 TroUBleSHooTiNG - HearT raTe iSSUeS HearT raTe iSSUeS 1) SYMPTOM: a. The display is stuck on heart rate. b. Erratic heart rate. c. No heart rate. 2) SOLUTION: a. If the display is stuck on heart rate, it is normally due to the lighting in the workout area. - Change the lighting in the area of the treadmill.

  • Page 53: Entertainment Troubleshooting - Overview

    1. Sections 8.15-8.18 will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness Systems. . 2. The T7x treadmill has an integrated 7" TV screen as well as the capability of adding an external 15" TV with a bracket. A Matrix brand external TV will look similar to the TV in Figure A.

  • Page 54: Entertainment Troubleshooting - Picture Fuzzy Or Unclear

    CHaPTer 8: TroUBleSHooTiNG 8.16 eNTerTaiNMeNT TroUBleSHooTiNG – PiCTUre fUZZy or UNClear NOTE: If the internal TV is having reception issues (for example if channels only come in black / white or only certain channels come in) see the TV programming instructions in Section 10.6. 1.RemovetheTVandconsolebackcovers(FigureA)Usingaverifiedgoodpieceofcoaxcable,hookthecoaxdirectlytotheTVjack.This bypasses internal connections for your machine or TV stand (Figure B).

  • Page 55: Entertainment Troubleshooting -Tv Will Not Turn On

    4. If internal TV power wire connections are good, verify 12 Volts power at the TV power wire where it plugs into the TV (wire in Figure B, shown with multi - meter in Figure E). If 12 Volts are present, the issue is likely with the TV itself, contact Matrix.

  • Page 56: Entertainment Troubleshooting - Controller Issues

    TV will work with your unit, then replace the TV keypad if this is ok. If the TV will not function with handheld remote it is likely an issue with the TV itself, contact Matrix Customer Technical Support.

  • Page 57: Chapter 9: Part Replacement Guide

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.1 MoTor CoVer aND loWer SHroUD reMoVal 1) The motor cover is split into two pieces (called the motor cover and lower shroud 2) Remove the 2 screws holding motor cover to the frame (Figure A ). 3) Pull up on the rear of the motor cover to release the Velcro, and remove the motor cover (Figure B).

  • Page 58: Rear Roller Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.2 rear roller rePlaCeMeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the 4 screws holding on both of the end caps using a Phillips screwdriver and remove the end caps (Figure A). 3) Remove both rear roller adjustment screws using an 8 mm Allen wrench (Figure B).

  • Page 59: Deck Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.3 rUNNiNG DeCk rePlaCeMeNT 1) Remove the motor cover as outlined in Section 9.1. 2) Remove the four running deck screws using a 5 mm Allen wrench (Figure A). fiGUre a 3) Remove the running deck from the running belt (Figures B & C). NOTE: Be careful not to pinch fingers during removal / installation of the running deck.

  • Page 60: Deck Cushion Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.4 rUNNiNG DeCk CUSHioN rePlaCeMeNT 1) Remove the running deck as outlined in Section 9.3. 2) Hold the running deck cushion bolt with a 5 mm Allen wrench and loosen the nut with 13 mm socket (Figure A & B). fiGUre a fiGUre B 3) Remove the rear cushion by holding the cushion while removing the 13 mm nut (Figure C).

  • Page 61: Front Roller Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.5 froNT roller rePlaCeMeNT 1) Remove the motor cover as outlined in Section 9.1. 2) Using a hook or loop of wire, remove the spring from the drive belt tensioner. The tensioner should now pivot away from the drive belt (Figures A &...

  • Page 62: Running Belt Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.6 rUNNiNG BelT rePlaCeMeNT 1) Remove the motor cover as outlined in Section 9.1. 2) Remove the rear roller as outlined in Section 9.2. 3) Remove the running deck as outlined in Section 9.3. 4) Remove the front roller as outlined in Section 9.5. 5) Once the rollers and deck are removed, the running belt can be lifted up and off the unit (Figures A &...

  • Page 63: Side Rail Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.7 SiDe rail rePlaCeMeNT 1) Remove the 4 screws holding on the end cap on the same side as the broken side rail using a Phillips screwdriver and remove the end cap (Figure A). 2) Loosen the four screws under the frame of the side rail using a 5 mm Allen wrench (Figure B). fiGUre a fiGUre B 3) Slide the rail off the back of the treadmill (Figures C &...

  • Page 64: Motor Control Board (Mcb) Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.8 MoTor CoNTrol BoarD (MCB) rePlaCeMeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the motor cover as outlined in Section 9.1. 3) Cut any wire ties that are secured to the MCB panel. 4) Disconnect wires from the MCB - five total connections.

  • Page 65: Motor Removal

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.9 MoTor rePlaCeMeNT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the motor cover as outlined in Section 9.1. 3) Release the drive belt tensioner as outlined in Section 9.5. 4) Disconnect the motor power cable from the MCB (Figure A).

  • Page 66: Drive Belt Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.10 DriVe BelT rePlaCeMeNT 1) Remove the motor cover as outlined in Section 9.1. 2) Release the drive belt tensioner from the drive belt as outlined in Section 9.5. 3) Remove the front roller screw on the drive belt side and loosen the screw on the opposite side (Figure A). fiGUre a 4) Lift the roller and remove the old drive belt (Figure B).

  • Page 67: Incline Motor Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.11 iNCliNe MoTor rePlaCeMeNT 1) Turn off the power and disconnect the cord from the machine. 2) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A). fiGUre a 3) Remove the clip from the pin attaching the bottom of the incline motor to the rack (Figure B).
  • Page 68 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.11 iNCliNe MoTor rePlaCeMeNT - CoNTiNUeD 5) Disconnect the incline motor power cable from the MCB (Figure D). 6) Disconnect the pin from the top of the incline motor (Figure E). fiGUre D fiGUre e 7) Lift the incline motor away from the treadmill (Figure F).

  • Page 69: Console Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.12 CoNSole reMoVal 1) Turn off the power and disconnect the cord from the machine. 2) Remove the 4 screws holding the console back to the front (Figure A). 3) Lean the console back away from the console and disconnect the coax cable connection. 4) Remove the six 6 mm screws from underneath the console.

  • Page 70: Console Mast Arm Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.13 CoNSole MaST arM rePlaCeMeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.12. 3) Take off the cup holder from the right side of the treadmill (Figure A). fiGUre a 4) Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail (Figure B).
  • Page 71 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.13 CoNSole MaST arM rePlaCeMeNT - CoNTiNUeD 5) Remove the 5 Phillips screws and remove the right side upper plastic cover (Figures C, D, & E). fiGUre C fiGUre D fiGUre e 6) Cut the wire ties and begin to unthread the console cable (Figures F & G). fiGUre G fiGUre f...
  • Page 72 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.13 CoNSole MaST arM rePlaCeMeNT - CoNTiNUeD 7) Remove the screws holding the console frame to the mast arms with a 6 mm Allen wrench in the openings with arrows (Figure H). 8) Lift the frame from the mast arms and set it aside (Figure I). fiGUre H fiGUre i 9) Use a 6 mm Allen wrench to remove the lower mast arm mounting screws (Figure J).

  • Page 73: Console Cable Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.14 CoNSole CaBle rePlaCeMeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.12. 3) Take off the cup holder from the right side of the treadmill (Figure A). 4) Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail (Figure B).
  • Page 74 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.14 CoNSole CaBle rePlaCeMeNT 6) Cut the wire ties and begin to unthread the wire harness (Figures F & G). . fiGUre f fiGUre G 7) Remove the spiral protective wrap from the top and bottom portions of the wire harness (Figures H & I). fiGUre H fiGUre i...
  • Page 75 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.14 CoNSole CaBle rePlaCeMeNT - CoNTiNUeD 8) Attach a pulling wire to the top of the defective console cable (Figure J). 9)Slowlyremovethedefectiveconsolecablestartingatthebottomofthemachineandpullingitdowntothemotorcompartment(FigureK). fiGUre j fiGUre k 10) Connect the new console cable at the motor tray - 4 connections total. Figures L & M show 2 of these connections, the 3rd is the coax cable.

  • Page 76: Handlebar Service

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.15 HaNDle Bar SerViCe 1) Turn off the power and disconnect the cord from the machine. 2) All items on the handle bar are removed using a Phillips screwdriver from the underside of the bar. 3) Once the screws are removed, lift the part carefully and disconnect any wire connections to fully remove the handle bar.

  • Page 77: Emergency Stop Switch Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.16 eMerGeNCy SToP SWiTCH rePlaCeMeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.12. 3) Use a Phillips screwdriver to remove two screws, one from each side of the red button (Figure A). 4) Lift the button from bracket by pulling one side out at a time (Figure B).

  • Page 78: Heart Rate Board Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.17 HearT raTe BoarD rePlaCeMeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.12. 3) The Heart Rate Board is located in front of the red Emergency Stop button (Figure A). 4) Disconnect the wires from each side of the Heart Rate Board (Figure B).

  • Page 79: Blower Motor Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.18 BloWer MoTor reMoVal 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.12. 3) Lay the console face down and remove the four screws using a Phillips screwdriver (Figure A). 4) The console shell will now separate.

  • Page 80: Overlay Replacement

    CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.19 oVerlay rePlaCeMeNT 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.12. 3) Remove the back cover of the console (Figure A). fiGUre a 4) Unplug and remove the faulty overlay (Figure B).
  • Page 81 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.19 oVerlay rePlaCeMeNT - CoNTiNUeD 5) Clean the console area with alcohol to remove any left over adhesive (Figure C). 6) Remove the protective film over the display window of the overlay (Figure D). fiGUre C fiGUre D 7) Peel part of the protective film from the back of the overlay (Figure E).
  • Page 82 CHaPTer 9: ParT rePlaCeMeNT GUiDe 9.19 oVerlay rePlaCeMeNT - CoNTiNUeD 9) Match the overlay to the cutout on the console (Figure G). 10) Press down on the corners of the overlay to keep it in place, then remove the protective film (Figure H & I). 11) Once the overlay is in the correct position, press down on the overlay with a cloth to adhere it to the console plastic (Figure J).

  • Page 83: Chapter 10: Treadmill Specifications And Assembly Guide

    0.5 - 15 mph / 0 - 24 km/h Contact HR Sensors Telemetric HR Receiver Transport Wheels DRIVE SYSTEM Motor Matrix 5.0 hp AC Dynamic Response Drive System Motor Controller Delta AC Drive CONSOLE Display Type 7" LCD Display Feedback...
  • Page 84 CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.1 TreaDMill SPeCifiCaTioNS - CoNTiNUeD TECH SPECS Overall Dimensions 84"L x 33.25"W x 58"H Maximum User Weight 400 lbs / 181.4 kg Weight 373 lbs / 169 kg Shipping Weight 487 lbs / 221 kg Electrical Receptacle &...

  • Page 85: Fasteners And Assembly Tools

    CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.2 faSTeNerS aND aSSeMBly ToolS Part #: Part Name: Outline: Dimensions: Quantity: Bag Color: 020090-00 Socket head cap screw M8 x 20mm Black 0000086571 Flat Washer 6.2 x 12 x 1.6 Black 0000084935 Left Connection Bracket SPHC 4.0T 0000084936...

  • Page 86: Assembly Instructions

    Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the contents of the hardware package for completeness. Contact Matrix customer service at 866.693.4863 to report any missing items.
  • Page 87 CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.3 aSSeMBly iNSTrUCTioNS - CoNTiNUeD STeP 4 STeP 3 Open Blue Assembly Bag. Slide the urethane arms over the steel Open White Assembly Bag. Assemble the left and right bracket tubes on the console base. Fasten the urethane arms to the steel (items 20 and 21) to the console base using item 12 socket head tubes using item 17 socket head cap screw and item 19 spacer.
  • Page 88 CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.3 aSSeMBly iNSTrUCTioNS - CoNTiNUeD STeP 5 STeP 6 Open Yellow Assembly Bag. Make appropriate wire connections Open Red Assembly Bag. Assemble the console base to the to the faceplate and then assemble to the console base using item console masts using item 15 button head cap screw and item 14 13 socket head cap screw, item 23 lock washers, and item 16 flat washer.
  • Page 89 CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.3 aSSeMBly iNSTrUCTioNS - CoNTiNUeD STeP 7 STeP 8 Replace the motor cover(s) and power the treadmill on. The power Open Green Assembly Bag. Install the power cord and assemble button is located next to the power cord inlet. item 18 power cord holder with item 22 button head screw.

  • Page 90: Leveling The Unit

    CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.4 leVeliNG THe TreaDMill oPTioNal leVeliNG aSSeMBly TeCHNiqUeS: USe of SHiM or By aDDiNG a leVeliNG fooT. Note: It is extremely important that the levelers are correctly adjusted for proper operation. An unbalanced unit may cause belt misalignment or other issues.

  • Page 91: Entering The Serial Numbers Into The Console

    CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.5 eNTeriNG THe Serial NUMBerS iNTo THe CoNSole oNCe iNSTallaTioN iS CoMPleTe, THe CoNSole aND PlaTforM Serial NUMBerS SHoUlD Be eNTereD iNTo THe CoNSole. 1) Press ENTER, 3, 0, 0, 1, ENTER on the upper number keypad and Service Mode will appear on the display. 2) Press Setup on the display.

  • Page 92: Tv Programming Instructions

    CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.6 TV ProGraMMiNG iNSTrUCTioNS 1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad on the upper display and Manager Mode will appear on the display. 2) Press the key next to TV (Figure A), and then press the key next to CHANNEL SCAN. 3) Press the key next to START (Figure B).
  • Page 93 CHaPTer 10: TreaDMill SPeCifiCaTioNS aND aSSeMBly GUiDe 10.6 TV ProGraMMiNG iNSTrUCTioNS - CoNTiNUeD 7) Scroll down to CHANNEL SCAN, and use the volume button to select it (Figure E). 8) Move the cursor down to START TO SCAN and use the volume button to select it (Figure F). fiGUre e fiGUre f 9)Ifthechannelsarenowcominginclearly,presstheBACKkeytoreturntonormaloperation(FigureG)....

  • Page 94: Chapter 11: Software Upgrade Instructions

    CHaPTer 11: SofTWare UPGraDe iNSTrUCTioNS 11.1 SofTWare UPGraDe iNSTrUCTioNS 1)FourfilesshouldbepresentontheUSBdrive.Theseare7xAllDeployCAB,IO_Board_3_2.txt,NK.nb0,andudate.config,. 2) Turn on the treadmill power, and then wait until the standard display picture comes up (Figure A). 3) Insert the USB flash drive into the "REPROGRAM PORT" of the T7x console back cover (Figure B). fiGUre a fiGUre B 4) After a few seconds, the treadmill will auto run the upgrade processing.
  • Page 95 CHaPTer 11: SofTWare UPGraDe iNSTrUCTioNS 11.1 SofTWare UPGraDe iNSTrUCTioNS - CoNTiNUeD 5) When the update is complete, the display will ask you to remove the USB flash drive (Figure C). Once the USB flash drive is removed, cycle power on the treadmill. The power should be left off for at least one minute. 6) Press "ENTER, 1, 0, 0, 1, ENTER"...
  • Page 96 NoTeS...
  • Page 97 MaTri x fiTN e S S S y STe M S C o r P. 1610 LANDMARK DR IV E  C OTTAGE  GR O V E  WI  53 52 7 U SA w w w. m a t r i x f i t n e s s . c o m TO LL FR EE 866.

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