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Summary of Contents for Hougen HMD938 SERIES
- Page 1 HMD938 SERIES PORTABLE MAGNETIC DRILLS OPERATOR’S MANUAL COVERS DRILL PART NUMBERS 0938402 & 0938404 FOR USE WITH “12,000-SERIES” HOUGEN CUTTERS ®...
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Page 2: 10506 Set Screw For Cutter Installation
Manual and Warning Label on the unit itself. With proper use, care, and maintenance, your model will provide you with years of effective hole drilling performance. Once again, thank you for selecting our product and welcome to Hougen. Listed below are the Part Numbers and Descriptions of the Hougen HMD938 Series . -
Page 3: Table Of Contents
8. Your Magnetic Drill was factory adjusted prior to Complete and mail the Product Registration Card now. shipping. Check to make sure that all gib It is important that Hougen Manufacturing, Inc. have a adjustment screws, motor mount screws, front record of product ownership. -
Page 4: Safety Instructions
12. Non-Conforming Cutting Tools Keep Work Area Clean Your Mag Drill is designed to use Hougen Cutters. Cluttered areas and benches invite injuries. The use of drilling tools having different shank styles Keep dirt and chips from under the Cutter area. -
Page 5: Safety Switch Indicator Light
Keep tools sharp and clean for better and safer Changing of the circuit breaker to a higher amp rated breaker, or performance. Do not use dull or broken Hougen Cutters. bypassing the circuit breaker is not recommended and will void Follow instructions for lubricating and changing product warranty. -
Page 6: Operating Instructions
6. Make certain that cutter is clear of workpiece and turn motor ON by pressing the motor START switch. 7. Feed Hougen Cutter slowly into workpiece. Only after cutting path is established to a depth of about 2mm can full force be applied to feed handles. -
Page 7: Installing Hougen Cutters
3. Turn Feed Handles until cutter mounting set screws are exposed and completely remove the set screw. 4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until flat on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes. -
Page 8: Swivel Base Operation
ATTENTION The threads on the Clamp Handle Assembly are a Left Handed thread meaning, Turning Clockwise would loosen the assembly Turning Counter Clockwise would tighten the assembly. Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire Clamp Handle Assembly when repositioning as if to be a ratchet device. -
Page 9: Coolant System Operation
INSTALLING COOLANT BOTTLE HMD938 The Coolant Bottle is Attached as follows: Screw Coolant Bottle Assy to bracket behind motor. Coolant Fill On/Off Valve Instructions for Use: 1. Fill Coolant Bottle with properly mixed RotaMagic™ Cutting Fluid. 2. Turn On/Off Valve to "On" position. 3. -
Page 10: Operation Hints & Remedies
HINTS FOR SMOOTHER OPERATION 1. Keep insides of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth, may impede the free flow of lubricant and can cause cutter breakage. 2. Keep work, machine, arbor and Hougen Cutter free of chips and dirt. -
Page 12: Hmd938 (0938402) Breakdown
0938402 HMD938 230v with Coolant Item Part # Description � Magnet & Switch Assembly 05392 Standard Base 230v � Arbor/Front Support Assembly 05531 �� Housing Assembly 230v 04540 Panel Assembly 230v 05309 �� Refer to the following pages for the Motor/Slide Assembly Breakdown 02429 Brass Gib Right Hand... -
Page 13: Hmd938 S (0938404) Breakdown
0938404 HMD938 230v with Coolant & Swivel Base � Item Part # Description Magnet & Switch Assembly 05894 Swivel Base 230v � Arbor/Front Support Assembly 05904 �� Housing Assembly 230v 04540 �� Panel Assembly 230v 05309 Refer to the following pages for the Motor/Slide Assembly Breakdown HOOKS TO COOLANT... -
Page 14: Magnet Assemblies
Magnet Assembly Breakdowns 05392 Magnet Assembly 230v Item Part # Description 05391 Magnet Assembly 230v 04885 Safety Switch Assembly 04910 Plunger Assembly 04909 Safety Switch Bracket 10983 Micro Switch Shield 10971 Screw SHC 1/4-20 X 1/2 10972 Screw BHC #6-32 X 7/8 17271 Tapered Spring 05894 Swivel Magnet Assembly 230v... -
Page 15: Arbor Body Assemblies
Arbor/Front Support Assembly Breakdowns 05531 Coolant Arbor Assembly (Standard Base) 05904 Coolant Arbor Assembly (Swivel Base) Item Part # Description 05532 Arbor & Collar Assembly 05533 Arbor Body 05050 Spring 05054 Spring Seat 04986 Rubber Washer 10517 Retaining Ring 10506 SCR-Set 3/8-24 X .396 Flat Pt 05358 Shim Washer .50 X .75 X .028... -
Page 16: Control Panel Assembly
Control Panel Breakdown 230v 05309 230v Panel for Singapore Item Part # Description Qty. 05929 Faceplate 04877 Wire Harness 04664 Magnet Switch 01334 Motor ON Switch 04881 Bulb L.E.D 05076 Power Cord (230v) for the 05309 05827 Circuit Board (230v) 02548 Stand-Off 3/16 x 9/16 LG �... -
Page 17: Control Panel Wiring
Control Panel Wiring 230v Motor Black Wire �� ��� (P3) (P2) Circuit Power Cord Board White Power Cord (P1) Circuit Black Board Motor White Wire From L.E.D Bulb To (J3) Power Cord Green Ground Attach To Housing Green Ground To Housing (J1) (J4) (J2) -
Page 18: Housing Assembly
Housing Assembly Breakdown 04540 Housing Assembly Item Part # Description 04541 Housing Assembly for 04540 assy. (includes a-f) 04530 Warning Label for 04540 assy. 04529 Safety Label (shown) 04553 Safety Chain Label for 04540 assy 40229 Feed Gear 40231 Bronze Bushing 40237 Gib Screws 40254... -
Page 19: Motor Slide Assembly
Motor Slide Assembly Breakdown Motor & Slide Assemblies 230v Item Part # Description 05525 Motor Assembly 230v 05535 Motor Label 02413 Motor Cord 05537 SCR-BHC M4 X .7 X 6mm 10538 Lock Washer #8 ext. Tooth 05538 SCR-BHC M10 X 1.5 X 16mm 90690 Cable Tie 90218...
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