Argon 18 E-119 TRI+ Assembly Manual
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Argon 18 E-119 TRI+ Assembly Manual

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Summary of Contents for Argon 18 E-119 TRI+

  • Page 3: Table Of Contents

    These components must be installed using must be fully assembled by an authorized a torque wrench to ensure each bolt is at Size: Argon 18 dealer. High-end components, the specified torque setting such as carbon parts, require extra care to prevent damage.

  • Page 4: Fitting / Stack & Reach

    Fitting / stack & reach center -0.4 -1.4 -2.4 -3.3 -4.3 -5.3 -6.3 -7.3 Sizing Chart: E-119 TRI -8.2 -9.2 -0.2 Saddle Suggested Seat Tube Top Tube Maximum Minimum Maximum Minimum Maximum Minimum Height Size Angle Stack* Stack* Reach* Reach* Drop (cm) Drop (cm) XS / S...

  • Page 5: Tools Needed & Emergency Repair Kit

    Tools Needed & emergency repair Kit Hydraulic Hose Set of Allen Key Flush Cut Plier Carbon Paste Utility Picks Clean Rag Cutter & Grease Derailleur Hanger Cables and Medium-strength Isopropyl Alcohol Torque Wrench Cassette Lockring Alignement Gauge Housing Cutter Thread Locker Tool 8mm Wrench Bleed Kit...

  • Page 6: Frameset Inspection & Torque Chart

    Frameset Inspection & torque chart Before assembling your No. A18 SKU# Function Description Screw Type Torque Detail new E-119, please : Front derailleur hanger 81499* M5 x 16 mm screw Flat head 3 Nm Grease screw 80802* Rear derailleur hanger screwM4 x 12 mm screw Flat head 2 Nm Loctite...

  • Page 7: Troubleshooting / Tips & Specifications

    Disc brake rotor Use a 27 mm mounting screw. The disc brake system is compatible with any 140mm disc on the market, although it's optimized for the Tektro Disc. Argon 18 cannot guarantee optimal performance with Tire Clearance other disc brake rotor.
  • Page 8 Frameset SKUs E119 Tri+ Disc Frame *Not sold separately 36165 80813 80812 3x 81510 81249 80804 80985 80805 80289 (XS-S) 38934 (MR122) 80290 (M) 80291 (L) 81507 81508 (345A)-81509 (345B) 81501 (345A)-81502 (345B) 80767 (XL) 80264 80811 81503 81503 FK.119+D.size.345A 81499 80802 80832...

  • Page 9: Frameset Sku's & Descriptions

    Frameset SKUs and descriptions 81561 81551 (Left) 81513 (Di2) 81514 (SRAM) 81553 81512 (mech.) 81551 (Right) 81504 81549 81505 (345A) 81548 81556 (27mm) 81506 (345B) 81555 81547 81550 (20mm) SP.119+D.345A 80167 81526 (5mm) 81527 (10mm) 81528 (20mm) 81529 (40mm) 81530 (70mm) 81559 81562 81558...
  • Page 10 Frameset SKUs and Descriptions Name A18 SKU# E-119 TRI+ Disc FRAME E-119 Disc Chain Suck Guard 81498 E-119 Disc FD HANGER REMOVABLE (incl. screws) 81499 E-119 Disc FD Di2 Grommet 81500 E-119 Disc Cover for 1X (345A) 81501 (345A) E-119 Disc Cover for 1X (345B) 81502 (345B) E-119 Disc FD eTap Grommet 81503...
  • Page 11 Frameset SKUs and Descriptions Name A18 SKU# 51 Speedshop extension bar pair 81518 E-119 Disc Handlebar Hood Set for Mechanical 81512 E-119 Disc Handlebar Hood Set for Di2 81513 E-119 Disc Handlebar Hood Set for SRAM 81514 E-119 Disc Bridge 81519 E-119 Disc Spherical Washer/Ext clamp screw 81544...
  • Page 12 Frameset SKUs and Descriptions Name A18 SKU# DT Swiss RWS thru axle REAR 12 x 161 mm w/ Handle 80813 3D Headset tool 36165 E-119 Disc Bento box 81558 E-119 Disc Bento box clamp 81559 E-119 Disc Tall Stem Cap 81560 E-119 Disc Stem Cap Rubber Plug 81561...

  • Page 13: Seat Post Assembly

    Seat Post Assembly 12Nm 5.5Nm HT-1/4 The seat post comes fully assembled. Loosen the two M5 x 16mm screw to allow the seat post head M5 x 16mm assembly to slide. Apply a drop of blue threadlocker (no. 242) to the M5 x 16 mm screw thread.
  • Page 14 Seat Post Assembly Assembling with Shimano Di2 Di2 only The Di2 battery is hidden in the seatpost: Apply grease on the ribs of the internal battery holder (SKU: 80167) Place the battery between both pieces of the internal battery holder. Slide the assembly into the seatpost.
  • Page 15 Seat Post Collar Assembly Apply grease to the lower angled 12Nm 5.5Nm HT-1/4 surface of the seat post collar. M8 x 10mm Apply a drop of blue Threadlocker (no. 242) to the M3 x 8 mm screw thread. Hand tighten the M3 x 8 mm 12Nm 5.5Nm HT-1/4...
  • Page 16 Seat Post MIN and MAX insertion Saddle Height Limits Max Saddle Height Min Saddle Height Formula Value Size X-Small Small Medium Large X-Large My desired saddle height • The value must be between A & B based on your bike size. •...
  • Page 17 Rear Derailleur Hanger Adjustment 5.5Nm HT-1/4 12Nm 12Nm 5.5Nm HT-1/4 M4 x 12mm M4 x 12mm 35Nm HT-2 35Nm HT-2 80802 80832 40Nm 40Nm Assembling with a regular hanger: Assembling with a direct mount hanger: Assemble the rear derailleur hanger (SKU: 80802) on 10Nm Assemble the rear derailleur hanger (SKU: HT-5...
  • Page 18 Front Derailleur Hanger Assembly 81501 (345A) 12Nm 5.5Nm HT-1/4 81502 (345B) M5 x 16mm 12Nm 5.5Nm HT-1/4 81499 M5 x 16mm 35Nm HT-2 35Nm HT-2 40Nm 10Nm HT-5 40Nm Using a double chainring set-up: Using a single chainring set-up: Apply grease to the thread of both M5 x 16 mm screws (SKU: 81248). Apply grease on the thread of the M5 x 16 mm screw (SKU: 81248).

  • Page 19: Fork & Headset Assembly

    Fork and headset assembly Apply grease to the tapered surface inside the fork where the steerer clamp will slide. Insert the steerer clamp in place. Place the M5 washer in the M5 x 12 mm steerer clamp screw. Apply grease to the thread of the M5 x 12 mm screw.
  • Page 20 Fork and headset assembly Apply grease inside the frame where the top and bottom bearings will sit. Install the top bearing: MR136-1 1/4”, 45° x 45° stainless steel (SKU: 80650). Install the Bottom Bearing: MR122-1 1/8”, 36° x 45° (SKU: 38934). Apply grease to the tapered part of 80650 MR136 - 1 1/4''...
  • Page 21 Fork and headset assembly Apply grease to the threads and on the 80289 (XS-S) tapered contact surface of the steerer. 5.5Nm HT-1/4 80290 (M) 12Nm 80291 (L) 80292 (XL) Insert the steerer in place. Note that the steerer is size specific. - XS and S SKU: 80289 M5 x 12mm -M SKU: 80290...
  • Page 22 front brake assembly 81556 M5 x 27mm Guide the hydraulic housing through the hole in the fork's brake mount recess. It will come out at the top of the fork. Apply Threadlocker (no. 242) to the threads of the two M5 x 27 mm Front caliper fixing screws (SKU: 81556).
  • Page 23 rear brake assembly Guide the hydraulic housing through the hole in the chainstay, guiding it UNDER the bottom bracket sleeve. It will come out at the bento box hole on the top tube. Apply Threadlocker (no. 242) to the threads of the two M5 x 20mm rear caliper fixing screws (SKU: 81550).
  • Page 24 rear brake assembly 12Nm 5.5Nm HT-1/4 81505 (345A) 81506 (345B) 35Nm HT-2 M4 x 10mm 5.5Nm HT-1/4 12Nm M4 Hex nut 40Nm Apply grease to the groove of the rear brake cover to help the M4 hex nut stay 10Nm HT-5 in place during the assembly.
  • Page 25 10.1 Frame Routing - OVERVIEW - di2 For eTap routing see page 30. For mechanical routing see page 35. ( A ) EW-RS910 JC-41 The rear brake housing must be routed under the bottom bracket sleeve. The Di2 cable going to the front end must be routed under the bottom bracket sleeve.

  • Page 26: Frame Routing - Di2

    10.2 Frame Routing - di2 81500 80805 Rear derailleur: Front derailleur: Run the Di2 cable through the hole on the drive side of the seat tube until it Insert the Di2 cable into the rear hole on the seat stay. exits the tool box hole on the non-drive side.
  • Page 27 10.3 Frame Routing - di2 5.5Nm HT-1/4 12Nm 81507 35Nm HT-2 M4 x 10mm Cable Tie 40Nm 10Nm HT-5 Assembling the EW-RS910 junction box: Insert the EW-RS910 junction box from the top of Assembling the door frame receptacle: the door frame receptacle (SKU: 81507). Connect the Di2 wire coming from the front end (Routed behind the BB sleeve) to the EW-RS910.
  • Page 28 10.4 Frame Routing - Handlebar - di2 The handlebar is reversible: flipping it will raise the hand position by 58mm from the basebar. Choose the handlebar orientation depending of your preference. (See the table below for reference values). Inverted 58mm The handlebar can be flipped after assembly, but you will to disconnect the hydraulic brake housing.
  • Page 29 10.5 FrAME ROUTING - HANDLEBAR - di2 Route both brake housings through the handlebar. Connect the Y-split cable to the JC-41 junction box. 12Nm 5.5Nm HT-1/4 Connect both Di2 extensions 81545 cables to the JC-41 junction box. M6 x 16mm Connect the Di2 cable coming from the frame to the JC-41 junction box.
  • Page 30 11.1 FRAME routing – overview - etap For Di2 routing see page 25. For mechanical routing see page 35. Rear brake housing must be routed UNDER the bottom bracket sleeve. All housings MUST be covered by a foam liner up to the BB shell. See page 23.

  • Page 31: Frame Routing - Etap

    11.2 FRAME ROUTING – etap 81503 80804 Rear derailleur: Insert the long plug grommet (SKU: 80804) into the seat stay hole. Front derailleur: Insert the FD eTap grommet (SKU: 81503) into the seat tube cable exit hole.
  • Page 32 11.3 FRAME routing – etap 81507 5.5Nm HT-1/4 M4 x 10mm HT-2 Assembling the door frame receptacle: 10Nm HT-5 Set the door frame receptacle (SKU: 81507) in place. Apply Threadlocker (no. 242) to the threads of the four M4 x 10 mm flat head screws.
  • Page 33 11.4 FRame routing – handlebar - etap The handlebar is reversible: flipping it will raise the hand position by 57.8mm from the basebar. Choose the handlebar orientation you prefer (see the table below for reference values). Inverted The handlebar can be flipped 58mm after assembly, but will need to disconnect the hydraulic...
  • Page 34 11.5 frame routing - Handlebar - etap Run both brake housings through the handlebar. Set the handlebar onto the fork, making sure cables are not in-between the handlebar and the fork. 12Nm 5.5Nm HT-1/4 81545 M6 x 16mm Set the first spacer onto the handlebar.
  • Page 35 12.1 Frame routing – overview - Mechanical The rear brake housing must be routed under the bottom bracket sleeve. Both derailleur cable housings will be UNDER the bottom bracket sleeve once installed. All housings MUST be covered by a foam liner from BB shell up to the bento box. See page 23.

  • Page 36: Frame Routing - Mechanical

    12.2 frame routing – Mechanical 80985 Rear derailleur: Insert the rear derailleur housing into the rear hole on the drive side seatstay. (Prekink the housing to ease the routing under the BB sleeve) Guide the rear derailleur housing under the BB sleeve until it comes out from the bento box opening on the top tube.
  • Page 37 12.3 frame routing – Mechanical Assembling the door frame receptacle: Press the door frame receptacle (SKU: 81507) into place. 81507 Apply threadlocker (no. 242) to the threads of the four M4 x 10 mm flat head screws. Hand-tighten the four screws. 12Nm 5.5Nm HT-1/4...
  • Page 38 12.4 frame routing – handlebar - Mechanical The handlebar is reversible: flipping it will raise the hand position by 58mm from the basebar. Choose the handlebar orientation depending of your preference. (See the table below for reference values). Inverted The handlebar can be flipped after 58mm assembly, but you will to disconnect the hydraulic...
  • Page 39 12.5 frame routing – handlebAr - Mechanical Run both brake housings through the handlebar. Set the handlebar onto the fork. 5.5Nm HT-1/4 12Nm 81545 Set the first spacer onto M6 x 16mm the handlebar. Apply grease to the threads of both M6 x 16 mm Button head screws (SKU: 81545).
  • Page 40 5.5Nm HT-1/4 13.1 Brake Lever Assembly - wedge preparation Right Lever The wedge is already assembled on the brake lever (SKU: 81551). 12Nm 5.5Nm HT-1/4 Unscrew the M3 x 12mm screw to dismantle the brake lever wedge assembly (SKU: 81553). HT-2 Apply grease to all angled surfaces of both wedges.
  • Page 41 13.2 Brake Lever Assembly - Adapter for di2 Routing SW-R9150 included with: 81513 12Nm 5.5Nm HT-1/4 Cable Tie Left Right Choose the Di2 sprint shifter adapter (included in SKU: 81513). M3 x 12mm Insert the cable tie into the upper hole on the inside of the Di2 sprint shifter adapter.
  • Page 42 13.3 Brake Lever Assembly - adapter for etap Routing included with: 81514 Left Right Install the SRAM eTap shifter adapter assembly on the brake lever. The shifter must be on the same side as the M3 x 12 mm wedge screw head. Apply grease to the thread of the M3 x 12 mm adapter screw.
  • Page 43 13.4 Brake Lever Assembly - adapter for Mechanical Routing Choose the blank mechanical adapter (included in SKU: 81512). Included with: 81512 (2X) The blank mechanical adapter is reversible. It can be installed on either brake lever. Set the blank mechanical adapter on the brake lever. 12Nm 5.5Nm HT-1/4...
  • Page 44 13.5 Brake Lever Assembly included with: 81514 Left eTap Right included with: 81513 Left Right Choose the correct handle kit for your build: mechanical (included in SKU: 81512), Di2 (included in SKU: 81513) or eTap (included in SKU: 81514) Included with: 81512 Insert the right handle into the right side of the handlebar.
  • Page 45 13.6 Brake Lever Assembly 40mm 60mm Rear Front Using a hydraulic hose cutter, cut the rear hydraulic hose 40mm from handlebar end. Using a hydraulic hose cutter, cut the front hydraulic hose 60mm from handlebar end. Make sure both cuts are flat and free of burrs. If they aren't, replace the blade of the hose cutter.
  • Page 46 13.7 Brake Lever Assembly Compression nut Olive Compression nut Barb and O-ring Using a hydraulic barb compression tool, press the TRP barb into place in the hydraulic hose. Make sure the O-ring is installed and the barb is flush against the hydraulic hose.
  • Page 47 13.8 Brake Lever Assembly 10Nm HT-5 Connect the electronic shifter wire (if Di2 build). Push the lever into position until it sits on the handlebar face. Using a 2.5mm Allen key, screw the wedge bolt to 2 Nm. You can reach the bolt through the hole in the grip. Flip back the grip, securing it in the groove in the brake lever.

  • Page 48: Cockpit Assembly

    12Nm 5.5Nm HT-1/4 14.1 Cockpit assembly Choose the right combination of spacers and screws to achieve the desired fit. See next page for 81532 - M6 x 30mm stack configuration options. 81533 - M6 x 40mm 81534 - M6 x 50mm Stack the spacer(s) onto the first 35Nm HT-2...
  • Page 49 14.2 Cockpit assembly Use the specified spacers and screw length depending on your stack height. (All dimensions are in MM) 1. Check the screw length by using the 1:1 drawing below. 2. Align the the screw head and measure its length. 3.
  • Page 50 14.3 Cockpit assembly - Bridge installation 35Nm HT-2 Minimum angle 0° M6 x 18mm 81519 40Nm 10Nm HT-5 81524 Maximum angle 20° Slide the swivel bean (SKU: 81524) into the swivel spacer with the arrow point- Adjust to desired angle. The bridge angle can be fixed anywhere between 0° to ing forward.
  • Page 51 14.4.1 Cockpit assembly - Extension Assembly 35Nm HT-2 M5x 14mm 40Nm 10Nm HT-5 Slide both extensions into the bridge. Once the desired length is achieved, follow the next steps depending on the groupset used. Apply grease to the threads of the two M5 x 14 mm screws and both sides of the spherical washers.
  • Page 52 14.4.2 Cockpit assembly - Extension Assembly 415mm Minimum insert 55mm Cutting zone 105mm 40mm Clamping zone 175mm...
  • Page 53 14.5.1 Cockpit Assembly - Routing - di2 For eTap see page 49 For mechanical see page 50...
  • Page 54 14.5.2 Cockpit assembly - Routing - etap For Di2 see page 48 For mechanical see page 50...
  • Page 55 14.5.3 Cockpit assembly - routing - mechanical For Di2 see page 48 For eTap see page 49...
  • Page 56 14.5.4 Cockpit assembly - routing - electronic cables 35Nm HT-2 Reposition the extensions into the bridge, making sure the surfaces are free of grease. M5 x 14mm Route the cables: Run the Di2 cables through 40Nm the extensions. Etap Install the shifter onto 10Nm HT-5 the extension.
  • Page 57 14.5.5 Cockpit assembly - routing - mechanical cables 38977 (2X) Reposition the extensions into the bridge, making sure the surfaces are free of grease. Route the cables. Set the shifters on the extensions. Rotate the extensions to the desired angle. Install the extension caps (SKU: 38977, same cap for both sides).
  • Page 58 14.6 Cockpit assembly - Armrest Assembly 35Nm HT-2 31mm 40Nm M5 x 12mm 10Nm HT-5 Fix the adhesive Velcro to the armrests. 87mm Screw the armrests onto the bridge at 2 Nm in the desired position. Finish the assembly by installing the armrest pads onto the Velcro.
  • Page 59 14.7 cockpit assembly - Stem Cap installation Insert the front lips into the first spacer grooves. Push the rest of the stem cap until it clips in. eTap Only For eTap : Push the blipbox into the stem cap by the notch until it clicks.

  • Page 60: Stack & Angulation Adjustments

    Stack & angulation adjustement Unthighten both M6 x 18mm screws (Red) from the bridge so that you can adjust the angle. Moving the bridge angle creates the space to remove both spacers screws. Adjust the stack as desired (max. 90mm stack). Refer to the spacers and screws lengths chart. (p.52)

  • Page 61: Bento Box Installation

    12Nm 5.5Nm HT-1/4 Bento Box installation Install the bento box clamp onto the bento box with the two M4 x 16 mm screws. Dont tighten yet. Slide the bento box onto the frame hole on the top tube. Make sure the frame is between the bento box and the clamp.
  • Page 62 Bottle cage mount Assembly Regular position Foward position 12Nm 5.5Nm HT-1/4 12Nm 35Nm HT-2 35Nm M5 x 8mm M5 x 8mm 40Nm M5 x 12mm 40Nm M5 x 14mm M5 x 14mm M5 x 12mm 10Nm HT-5 Screw the water bottle cage onto the Without waterbottle mount mount at the desired position using the red screws.
  • Page 63 18.1 Toolbox components Silicone Sleeve Multi-Tool Inflator Head C02 Cartridge 16 g *Not Included* Tire Lever Inner Tube *Not Included* Tool Pouch...

  • Page 64: Toolbox Components & Door Installation

    18.2 Toolbox door installation Insert the door by the bottom and make sure the alignment lips are inserted into the door receptacle. Push the door up against the door receptacle. Turn the door knob 90 degrees clockwise to lock the door in place. Push the door knob flap into its closed position.
  • Page 65 19.1 Wheel/disc Installation 35Nm HT-2 5.5Nm HT-1/4 12Nm 40Nm 10Nm HT-5 Insert the rear rotor (140 mm) into the hub centerlock. 35Nm HT-2 Apply grease to the lockring threads. Using a torque wrench, tighten the lockring onto the wheel centerlock to 40 Nm. Apply grease to the axle threads.
  • Page 66 19.2 Wheel/disc Installation Guide the caliper onto the rotor. Tighten both M5 x 20 mm screws to 7 Nm. 5.5Nm HT-1/4 12Nm Make sure the rotor doesn't rub onto the brakes pads. 12Nm 5.5Nm HT-1/4 Repeat for front caliper, using M5 x 27 mm. 35Nm HT-2 35Nm...
  • Page 67 computer Mount Assembly M3 x 8mm Mounting Puck *Not included Choose the right mounting puck for your computer. *Not supplied with frameset* Screw the mounting puck onto the computer mount. Use cable ties to attach it to the extensions. Cut the excess cable tie and remove any sharp edges with a cutter.

  • Page 68: Threaded Insert Change

    Threaded insert change On the fork On the handlebar The handlebar fixing threads on the fork and the stack fixing screw on the handlebar have removable threaded inserts. In case of damage, the threaded inserts can be changed to repair the fork or handlebar. Remove the damaged threaded insert, using a flat head screw driver.
  • Page 69 22.1 Bleeding Procedure Bleeding the brakes Place the bike in a workstand, set the angle of the bike so the lever and the reservoir are parallel to the ground. Remove pads Insert a disc brake piston setting tool or other non-sharp tool and push the pistons back into the caliper.
  • Page 70 22.2 Brake pad change Position each pad on an opposite side of the holder so that the two braking surfaces are facing each other. Taking care not to touch the braking surfaces, push the pads in the holder together and insert into the caliper so that the protruding lip with the retainer bolt (81549) hole is aligned with the bolt hole caliper.
  • Page 71 22.4. Additionnal DOCUMENTATION 22.3. Brake Beding Procedure For more technical information and documentation about the braking To ensure optimal performance and rider safety please follow these instructions. system, please refer to TRP's website : https://trpcycling.com/downloads/ Pad types Semi-Metallic (Red Backed) : The semi metallic compound will bed in quickly and operate with minimal noise but may For troubleshooting and FAQs, please visit : wear quickly in wet conditions compared to a full metallic compound.

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