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Matrix C7X - 03 Service Manual

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C 7 X - 0 3 C L I M B M I L L
S E R V I C E M A N U A L

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Summary of Contents for Matrix C7X - 03

  • Page 1 C 7 X - 0 3 C L I M B M I L L S E R V I C E M A N U A L...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ............1 CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Read and Save These Instructions ................3 Electrical Requirements ..................... 4 Locating the Unit ......................5 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ..................6 Care and Maintenance Instructions ................
  • Page 3 TABLE OF CONTENTS CHAPTER 9: PART REPLACEMENT GUIDE Side Cover Replacement ................... 47 Console Replacement ....................49 Console Overlay / Keypad Replacement ..............50 Front Shroud Replacement ..................52 Lower Control Board (LCB) Replacement ..............54 Upper Handlebar Replacement .................. 55 Lower Handlebar Replacement ..................

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION SERIAL NUMBER LOCATION...
  • Page 5 CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION - CONTINUED UNIVERSAL CONSOLE SERIAL NUMBER LOCATION CONSOLE SERIAL NUMBER LOCATION...

  • Page 6: Chapter 2: Important Safety Instructions

    This Climb Mill is intended for commercial use. To ensure your safety CAUTION! If you experience chest pains, nausea, dizziness, or and protect the equipment, read all instructions before operating the shortness of breath, stop exercising immediately and consult MATRIX Climb Mill. your physician before continuing. When using an electrical product, basic precautions should always be CAUTION! Any changes or modifications to this equipment followed including the following: could void the product warranty.

  • Page 7: Electrical Requirements

    CONSOLE POWER The Matrix Climb Mill console has a battery that makes it self powered. This means that even if the unit is not plugged in, the console may still have power for up to 12 hours. If the console power needs to be reset or turned off, press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds until the console turns off.

  • Page 8: Locating The Unit

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.3 LOCATING THE UNIT LOCATION OF THE UNIT: Place the unit on a level surface. There should be 3 feet of clearance behind the unit and one foot in front of the unit for the power cord. Do not place the unit in any area that will block any vent or air openings.

  • Page 9: Chapter 3: Preventative Maintenance

    Preventative maintenance and daily cleaning will prolong the life and DO NOT use any equipment that is damaged or has worn or broken look of your MATRIX Climb Mill. parts. Use only replacement parts supplied by Matrix Fitness Systems. Please read and follow these tips.

  • Page 10: Care And Maintenance Instructions

    3.2 CARE AND MAINTENANCE INSTRUCTION In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off each time service is completed for a specific machine.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION MULTI-PURPOSE KEYS: Keys have different functions depending on the screen being shown on the display. GO: One touch start. ENTER: To confirm each program setting. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment.

  • Page 12: Workout Setup Steps

    LESS LESS LESS LESS designed to help users burn fat through various resistance changes. WOMEN TARGET HEART RATE - The Matrix Climb Mill comes with HIGH 44.2+ 41.0+ 39.5+ 35.2+ 35.2 standard digital contact heart rate sensors and are POLAR telemetry GOOD 44.1-38.1...

  • Page 13: Chapter 5: Manager Mode

    CHAPTER 5: MANAGER MODE 5.1 MANAGER MODE OVERVIEW The Manager's Custom Mode allows the club owner to customize the Climb Mill for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the upper display. Manager Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change.

  • Page 14: Manager Mode - Time Tab

    CHAPTER 5: MANAGER MODE 5.3 MANAGER MODE - TIME TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Time Maximum Time This option allows the club to set the Maximum: 99 Minutes Default: 60 Minutes maximum workout duration limits during Minimum: 5 Minutes peak and non peak hours.

  • Page 15: Manager Mode - Defaults Tab

    CHAPTER 5: MANAGER MODE 5.5 MANAGER MODE - DEFAULTS TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTION MODIFIED Defaults Default Level Default: 1 This option controls the default program level. Max: 1 Min: 20 Default Age Default: 30 This option controls the default user's age used in the target HR Max: 100 Min: 10 calculations.

  • Page 16: Manager Mode - Language Tab

    CHAPTER 5: MANAGER MODE 5.6 MANAGER MODE - LANGUAGE TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Language Select default language. This option allows the user to select a flag for a specific language. 5.7 MANAGER MODE - TV TAB MANAGER MODE FUNCTION &...

  • Page 17: Manager Mode - Other Tab

    CHAPTER 5: MANAGER MODE 5.8 MANAGER MODE - OTHER TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Other Asset Management This option allows fitness clubs to collect workout On or Off Default: Off data to a PC. Virtual Active This option controls the Virtual Active function. Yes or No Default: No NOTE: Virtual Active only works in AC Plug In...

  • Page 18: Chapter 6: Engineering Mode

    CHAPTER 6: ENGINEERING MODE 6.1 ENGINEERING MODE OVERVIEW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the Climb Mill. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower keypad. Engineering Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 19: Engineering Mode - Errors Tab

    CHAPTER 6: ENGINEERING MODE 6.2 ENGINEERING MODE - ERRORS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Errors This option displays the error code history. 6.3 ENGINEERING MODE - STATISTICS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Statistics This option displays the workout history.

  • Page 20: Engineering Mode - Eups Time Tab

    Maximum: 30 minutes Default: 0 Minutes set for. Minimum: 0 Minutes 6.5 ENGINEERING MODE - CLUBS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Clubs This option allows the club to select a screen Default: MATRIX header from a list.

  • Page 21: Engineering Mode - Club Id Tab

    CHAPTER 6: ENGINEERING MODE 6.6 ENGINEERING MODE - CLUB ID TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Club ID This option records the Club ID of the fitness facility. 6.7 ENGINEERING MODE - E-STOP TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED E-Stop Default: 100...

  • Page 22: Chapter 7: Service Mode

    CHAPTER 7: SERVICE MODE 7.1 SERVICE MODE OVERVIEW The Service Mode allows an authorized service provider to test and store information on the Climb Mill. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower keypad. Service Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 23: Service Mode - Setup Tab

    CHAPTER 7: SERVICE MODE 7.2 SERVICE MODE - SETUP TAB 7x-02 Keypad - Old keypad - Includes Quick Start Key 7x-03 Keypad - New keypad - Does NOT Include Quick Start Key SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Setup Machine Type: Climb Mill This option selects the current model.
  • Page 24 CHAPTER 7: SERVICE MODE 7.2 SERVICE MODE - SETUP TAB - CONTINUED 1) Enter into Service Mode (ENTER, 3, 0, 0, 1, ENTER). 2) Check if the Machine Type is set for C7x. 3) As long as the Machine Type is correct, the console should automatically be set for EP91 and the platform should automatically be set for CS17.

  • Page 25: Service Mode - Test Tab

    CHAPTER 7: SERVICE MODE 7.3 SERVICE MODE - TEST TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Test Keypad This option is for a keypad test. Radio Test This option will test the radio signal.

  • Page 26: Service Mode - Log Tab

    CHAPTER 7: SERVICE MODE 7.4 SERVICE MODE - DATE & TIME TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Date & Time This option sets the current date and time of the machine.

  • Page 27: Service Mode - Date & Time Tab

    CHAPTER 7: SERVICE MODE 7.5 SERVICE MODE - LOG TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS This option allows the club to record key components replacement history.

  • Page 28: Chapter 8: Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS...
  • Page 29 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED...
  • Page 30 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P01 - DIGITAL COMMUNICATION WIRE P13- SPEED SENSOR EXTENSION WIRE...
  • Page 31 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P27 - HAND PULSE WIRES...
  • Page 32 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P31 - PROXIMITY SENSOR WIRE P04 - ECB LOAD WIRE...
  • Page 33 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P19 - POWER SENSOR WIRE P18 - CONTROL ZONE SENSOR WIRE...

  • Page 34: Lcb Error Indicators

    CHAPTER 8: TROUBLESHOOTING 8.2 LCB ERROR INDICATORS...
  • Page 35 CHAPTER 8: TROUBLESHOOTING 8.2 LCB ERROR INDICATORS - CONTINUED DESCRIPTION DISPLAY STATUS LED1 LCB Status Flashing - Normal OFF - Default LED2 Start or Stop Flashing - Workout Start Off - Workout Stop LED3 Safety Stop (E-Stop) Light - E-Stop Active Off - E-Stop Not Active LED4 Safety Key action status (Brake)

  • Page 36: Console Error Codes

    CHAPTER 8: TROUBLESHOOTING 8.3 CONSOLE ERROR CODES CODE DESCRIPTION CONDITION SOLUTION 01AC Electro magnet over current. The electro magnet current is between 1.6 - 2.0 1. Check the connection of the electro amps for a continuous 60 seconds or over 2.0 magnet wire.

  • Page 37: Error Code Troubleshooting - 01Ac

    CHAPTER 8: TROUBLESHOOTING 8.4 ERROR CODE TROUBLESHOOTING - 01AC ERROR CODE 01AC 1) SYMPTOM: a. 01AC - Electro magnet over current. 2) SOLUTION: a. On standby mode, measure the resistance on ECB1 and ECB2 (Figure A). There should be 13.5 (+/- 5) ohms. - If the ECB resistance is over the range, replace the ECB.

  • Page 38: Error Code Troubleshooting - 01Af

    CHAPTER 8: TROUBLESHOOTING 8.5 ERROR CODE TROUBLESHOOTING - 01AF ERROR CODE 01AF 1) SYMPTOM: a. 01AF - Electro magnet disconnected. 2) SOLUTION: a. Check the connection of the ECB extension cable from the LCB to the ECB (Figure A). b. Check to see if LED8 and LED10 on the LCB have a brief light when you power on the machine. - If LED8 and LED10 do not have a brief light, replace the LCB.

  • Page 39: Error Code Troubleshooting - 02A0

    CHAPTER 8: TROUBLESHOOTING 8.6 ERROR CODE TROUBLESHOOTING - 02A0 ERROR CODE 02A0 1) SYMPTOM: a. 02A0 - Encoder error. 2) SOLUTION: a. Check the connection of the speed sensor cable from the LCB to the speed sensor (Figures A & B). b.

  • Page 40: Error Code Troubleshooting - 02Be

    CHAPTER 8: TROUBLESHOOTING 8.7 ERROR CODE TROUBLESHOOTING - 02BE ERROR CODE 02BE 1) SYMPTOM: a. 02BE - DC brake error. 2) SOLUTION: a. Check to see if the steps are slipping when you move them during standby mode. - If the brake is slipping, replace it.

  • Page 41: Error Code Troubleshooting - 02Bf

    CHAPTER 8: TROUBLESHOOTING 8.8 ERROR CODE TROUBLESHOOTING - 02BF ERROR CODE 02BF 1) SYMPTOM: a. 02BF - The DC brake is over current or no current. 2) SOLUTION: a. Check the connection of the brake at the brake extension wire (Figure A) and LCB (Figure B). b.

  • Page 42: Error Code Troubleshooting - 02C0

    CHAPTER 8: TROUBLESHOOTING 8.9 ERROR CODE TROUBLESHOOTING - 02C0 ERROR CODE 02C0 1) SYMPTOM: a. 02C0 - DC brake in manual mode. 2) SOLUTION: a. Check if the DC brake is in the lock position when the unit is on standby (Figure A). - If the brake is not in the lock position, turn the brake to the right as shown in Figure A.

  • Page 43: Error Code Troubleshooting - 02C1

    CHAPTER 8: TROUBLESHOOTING 8.10 ERROR CODE TROUBLESHOOTING - 02C1 ERROR CODE 02C1 1) SYMPTOM: a. 02C1 - Speed tracking error. 2) SOLUTION: a. On L1 level, the default RPM should be 10-12. Measure the real RPM on the bearing in front of the sprocket (Figure A). Subtract the default RPM from the real RPM.

  • Page 44: Error Code Troubleshooting - 0440

    CHAPTER 8: TROUBLESHOOTING 8.11 ERROR CODE TROUBLESHOOTING - 0440 / 04A0 ERROR CODES 0440 & 04A0 1) SYMPTOM: a. 0440 - Timeout packet received. b. 04A0 - Communication disconnected. 2) SOLUTION: a. If the display is giving an 04A0 error, LED6 on the LCB should be off (Figure A). If this light is not lit, and an 04A0 error is present, replace the console.

  • Page 45: Troubleshooting - No Power To The Console

    CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - NO POWER TO THE CONSOLE NO POWER TO THE CONSOLE 1) SYMPTOM: a. The unit is not getting power from the outlet. b. The LCB is not getting power from the power receptacle. c & d. The LCB LEDs are lit, but there is no power to the console. 2) SOLUTION: a.

  • Page 46: Tv Troubleshooting - Overview

    8.13 TV TROUBLESHOOTING - OVERVIEW Sections 8.13 - 8.16 will assist with diagnosing problems with TV and entertainment related equipment sold by Matrix FItness Equipment. The Matrix Climb Mill includes an integrated TV that shows in the display window (Figure A). The console should be equipped with an entertainment keypad similar to Figure B. FIGURE B FIGURE A...

  • Page 47: Tv Troubleshooting - Picture Fuzzy Or Unclear

    CHAPTER 8: TROUBLESHOOTING 8.14 TV TROUBLESHOOTING - PICTURE FUZZY OR UNCLEAR 1) For a fuzzy or unclear picture, see the TV programming instructions in Section 10. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 5 screws holding the console to the console mast and check the coax connection at the console (Figure B).

  • Page 48: Tv Troubleshooting - Tv Will Not Turn On

    CHAPTER 8: TROUBLESHOOTING 8.15 TV TROUBLESHOOTING - TV WILL NOT TURN ON 1) Remove the console back and check the electrical connections for the TV (Figures A & B). FIGURE A FIGURE B 2) After you have verified that all connects are secure, and the problem still persists, verify power at the outlet (Figure C). If the outlet is not outputting 120V, check the fitness room power.

  • Page 49: Tv Troubleshooting - Entertainment Keypad Issues

    CHAPTER 8: TROUBLESHOOTING 8.16 TV TROUBLESHOOTING - ENTERTAINMENT KEYPAD ISSUES ENTERTAINMENT KEYPAD IS NOT WORKING 1) SYMPTOM: a. The entertainment keypad (Figure A) is not responding. 2) SOLUTION: a. Remove the console and check the connection of the entertainment keypad (Figure B). b.

  • Page 50: Chapter 9: Part Replacement Guide

    3) Unplug the wire connector from the Control Zone and remove the Control Zone from the unit (Figure B). FIGURE A FIGURE B 4) Remove the 3 screws and remove the small Matrix logoed cover at the top of the stairs (Figures C & D). FIGURE C FIGURE D...
  • Page 51 CHAPTER 9: PART REPLACEMENT GUIDE 9.1 SIDE COVER REPLACEMENT - CONTINUED 5) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover (Figures E & F). FIGURE E FIGURE F 6) Remove the 4 screws holding the side cover to the frame and pull up on the side cover to remove it (Figures G & H).

  • Page 52: Console Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.2 CONSOLE REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws that hold the console to the console mast (Figure A). 3) Disconnect the console cable and other wiring from the console, then remove the console (Figure B). FIGURE A FIGURE B 4) Connect the wiring to the new console.

  • Page 53: Console Overlay / Keypad Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.3 CONSOLE OVERLAYS & KEYPADS REPLACEMENT 1) Remove the console as outlined in Section 9.2. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). FIGURE B FIGURE A 4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
  • Page 54 CHAPTER 9: PART REPLACEMENT GUIDE 9.3 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E). 7) Match the overlay / keypad to the cutout in the console (Figure F). FIGURE E FIGURE F 7) Press down on the corners of the overlay / keypad to keep it in place.

  • Page 55: Front Shroud Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.4 FRONT SHROUD REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all of the cables from the front cover (Figure A). 3) Remove the 2 screws from the front cover and remove it (Figure B). FIGURE A FIGURE B 4) Remove both side covers as outlined in Section 9.1.
  • Page 56 CHAPTER 9: PART REPLACEMENT GUIDE 9.4 FRONT SHROUD REPLACEMENT - CONTINUED 8) Disconnect the hand pulse and quick key cables on the inside of the console mast (Figure E). 9) Remove the 8 screws holding the lower handlebar set to the console mast (Figure F). FIGURE E FIGURE F 10) Remove the 4 screws that attach the console mast to the frame (Figure G).

  • Page 57: Lower Control Board (Lcb) Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.5 LOWER CONTROL BOARD (LCB) REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all wiring from the front cover and remove it from the machine as outlined in Section 9.4. 3) Disconnect all wiring from the LCB (Figure A).

  • Page 58: Upper Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.6 UPPER HANDLEBAR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws holding the upper handlebar set to the console mast (Figure A). 3) Pull out the right handlebar and hand grip cable (Figure B). FIGURE A FIGURE B 4) Disconnect the wiring that connects the left hand grip cable to the hand pulse extension wire (Figure C).
  • Page 59 CHAPTER 9: PART REPLACEMENT GUIDE 9.6 UPPER HANDLEBAR REPLACEMENT SET - CONTINUED 6) Disconnect the wire that connects the left hand grip cable to the hand pulse extension wire (Figure E). 7) Remove the 2 screws on each side holding the front of the upper handlebar set to the lower handlebar set (Figure F). FIGURE E FIGURE F 8) Remove the 2 screws on each side holding the rear of the upper handlebar set to the lower handlebar set (Figure G).

  • Page 60: Lower Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.7 LOWER HANDLEBAR SET REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the upper handlebar set as outlined in Section 9.6. 3) Remove the 8 screws holding the lower handlebar set to the console mast (Figure A). 4) Remove the 2 screws holding the lower handlebar set to the frame handlebar set, then remove the lower handlebar (Figure B).

  • Page 61: Handlebar Service

    CHAPTER 9: PART REPLACEMENT GUIDE 9.8 HANDLEBAR SERVICE 1) Turn off the power and disconnect the cord from the machine. 2) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 3) Once the screws are removed, lift the part carefully then disconnect any wire connections to fully remove the part. This includes any resistance, pause / stop buttons, and the heart rate grip plates (Figures A &...

  • Page 62: Stair Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.9 STAIR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove the front shroud as outlined in Section 9.4. 4) Turn the brake bar to the left to lock the stairs in place (Figure A). 5) Remove the E shaped clip from the long axle on the upper side of the stair needing to be replaced (Figure B).
  • Page 63 CHAPTER 9: PART REPLACEMENT GUIDE 9.9 STAIR REPLACEMENT - CONTINUED 7) Remove the axle from the lower side of the stairs needing to be replaced following the same procedure as Steps 5-6. 8) Remove the stair set when you have removed both axles (Figure E). 9) Remove the E-shaped clip from the short axle between the 2 portions of the stair set (Figure F).

  • Page 64: Drive Set Replacement

    1) Turn off power and disconnect the cord from the machine. 2) Turn the 2 plastic screws counter-clockwise and remove the Matrix logoed covers on both sides of the machine. 3) Turn the brake lever to the right to lock the stairs (Figure A) to prevent movement that could cause injury.
  • Page 65 CHAPTER 9: PART REPLACEMENT GUIDE 9.10 DRIVE SET REPLACEMENT - CONTINUED 9) While a tech is pushing the drive set towards the front of the unit (the drive set will still be supported by the guide screw - Figure G), the other tech should remove the chain from the sprocket simultaneously (Figure H).

  • Page 66: Chain Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.11 CHAIN REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove the front shroud as outlined in Section 9.2. 4) Remove at least 3 sets of stairs as outlined in Section 9.9 to expose a significant portion of the chain.
  • Page 67 CHAPTER 9: PART REPLACEMENT GUIDE 9.11 CHAIN REPLACEMENT - CONTINUED 9) Remove the 2 seal rings from where the join link was just removed (Figure E). 10) The chain can now be removed. FIGURE E 11) Reverse Steps 1-10 to install a new chain. When installing a new chain, it is important to pay attention to the join plates. The join plates are wider than the chain itself. It is important that the side of the join plates that are flush with the rest of the chain get installed to the inside of the chain path (Figures F &...

  • Page 68: Brake Replacement

    1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logoed covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury.

  • Page 69: Fan Replacement

    1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logoed covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs, to prevent movement that could cause injury.

  • Page 70: Ecb Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.14 ECB BELT REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover (Figures A & B). FIGURE A FIGURE B 3) Turn the brake to the left to lock the stairs.

  • Page 71: Drive Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.15 DRIVE BELT REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the drive set as outlined in Section 9.10. 3) Loosen the belt tension nut (Figure A) and screw (Figure B) until there is enough slack in the drive belt to remove it (Figure C). 4) Use a straight edge to make sure that the pulley and encoder pulley are in a straight line (Figure D).

  • Page 72: Ecb Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.16 ECB REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the drive set as outlined in Section 9.10. 3) Disconnect the brake and both fan wire connections (Figure A). 4) Remove the 4 screws holding the brake and fan plate to the drive set (Figure B) and remove the assembly.
  • Page 73 CHAPTER 9: PART REPLACEMENT GUIDE 9.16 ECB REPLACEMENT - CONTINUED 7) Loosen the remaining 2 screws to remove the 2 regular nuts (Figure E). Then remove the ECB. 8) There should be 4 screws & ferrules remaining to mount the new ECB (Figure F). FIGURE E FIGURE F 9) Install a new ECB onto the 4 screws / ferrules.

  • Page 74: Speed Sensor Replacement

    1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover. 3) Disconnect the speed sensor wire (Figure A). NOTE: Use 2 hands to disconnect the speed sensor wire. Do not pull the socket downwards to disconnect as it will damage the connector.

  • Page 75: Control Zone Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.18 CONTROL ZONE SENSOR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Pull up on the Control Zone carefully (Figure A). 3) Unplug the wire connector from the Control Zone and remove the Control Zone from the unit (Figure B). FIGURE A FIGURE B 4) Remove the 8 screws to disassemble the Control Zone sensor from the Control Zone (Figure C), then remove the Control Zone sensor.

  • Page 76: Proximity Sensor Replacement

    9.19 PROXIMITY SENSOR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover. 3) Remove the front shroud as outlined in Section 9.4. 4) Remove the proximity sensor cable from the LCB, and cut any wire ties holding the cable to the frame (Figure A).

  • Page 77: Testing The Climb Mill

    CHAPTER 9: PART REPLACEMENT GUIDE 9.20 TESTING THE CLIMB MILL ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO TEST THE MACHINE: 1) Enter Service Mode (ENTER, 3, 0, 0, 1, ENTER) and input the serial number of the console. Also set the Machine Type and Keypad (See Section 7.2) and verify that the Date and Time are correct (See Section 7.4).

  • Page 78: Chapter 10: Climb Mill Specifications And Assembly Guide

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 CLIMB MILL SPECIFICATIONS FEATURES Step Height 10" Contact and Telemetric Heart Rate Sensors Ultra Non-Slip Grips Handlebar Design Ergonomically designed handrails and horn. Thumb Switch Controls RESISTANCE SYSTEM Technology ECB with flywheel Power Requirements 100V - 240V - 50 / 60 HZ AC Minimum Watts...

  • Page 79: Assembly Hardware

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY HARDWARE QUANTITY SKETCH DESCRIPTION PACKAGE COLOR SOCKET HEAD SCREW BLACK (M8 X 25L) SOCKET HEAD SCREW BLUE (M8 X 20L) SOCKET HEAD SCREW GREEN (M8 X 35L) SOCKET HEAD SCREW GREEN (M5 X 8L) SOCKET HEAD SCREW...

  • Page 80: Climb Mill Assembly Steps

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS STEP 1 - BLACK HARDWARE BAG 1) Open the Black hardware bag. 2) Carefully route the wires up the console mast. 3) Attach the console mast to the frame using the provided bolts. Secure tightly being careful not to pinch any wires.
  • Page 81 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS - CONTINUED STEP 2 - BLUE & GREEN HARDWARE BAGS 1) Open the Blue and Green hardware bags. 2) Attach the Lower Handlebar using the provided bolts. Tighten securely at the base and mast. 3) Attach the Upper Handlebar using the provided bolts.
  • Page 82 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS - CONTINUED STEP 3 - CONSOLE 1) Remove the five pre-attached console screws from the back of the console. 2) Carefully connect all wires coming from the mast to the inside of the console. NOTE: Depending on the console, not all cables coming from the mast need to be connected.
  • Page 83 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS - CONTINUED STEP 4 - BASE STEP 1) Connect the wires from the Base Frame to the Base Step. 2) Lift the Base Step over the caster wheels. Push down firmly on both sides until it seats firmly. 3) Slide the Sweat Collection Tray under the Climb Mill, latching the handle to the base.

  • Page 84: Stabilizing The Climb Mill

    STABILIZING THE MATRIX C7X-03 CLIMB MILL The Matrix Climb Mill should be level for optimum use. Locate a level, stable surface to position the equipment. The equipment has leveling transport wheels located under the "Control Zone" cover (Figure A). To access, grab the left and right sides of the cover and lift off. CAUTION: There is an electrical plug located under the cover that will need to be unplugged before the cover can be completely removed.

  • Page 85: Tv Programming Instructions

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS Once the cardio equipment has been installed, and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. Auto Scan - An auto scan will search for channel signals from the coax cable. It will tune in all channels that provide a signal. 1.
  • Page 86 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS - CONTINUED Auto Scan (continued): 9. If the channels are not coming in clearly after a channel scan (or if only some channels come in), follow Steps 4-7 to enter the Auto Scan sub-menu.
  • Page 87 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS - CONTINUED Closed Caption - Clubs will vary on whether they request the closed caption to be turned off or on. Please discuss this option with the club manager prior to adjusting this setting. 1.

  • Page 88: Chapter 11: Software Upgrade Procedure

    CHAPTER 11: SOFTWARE UPGRADE PROCEDURE 11.1 SOFTWARE UPGRADE PROCEDURE * An AC power cord is required to update software in the field. Plug in the unit prior to beginning the update procedure. ** All plug ins must be removed prior to updating software (for example, no IPod can be connected). Do not use the console while an update is in process. *** If VA is installed on the console, wait until the Virtual Active icon on the standard display picture turns red prior to updating the software. 1) Five files should be present on the USB drive. These are: DrummuDeploy.cab, NK, IO_XXX, updateLMM.confige, and Extract_CE. 2) Turn on the power to the Climb Mill, wait until the standard display picture has been come up (Figure A). 2) Enter Manager Mode by pressing ENTER, 1, 0, 0, 1, ENTER on the lower keypad.
  • Page 89 NOTES...
  • Page 90 MAT R IX FITN E SS SY S TE MS C O R P. 16 10 L A N D MA R K D RIV E C O TTA GE GR O V E W I 5 352 7 U S A w w w.

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