Table of Contents
Advertisement
REMOVING THE REAR BRAKE CALIPER
EAS2GB7183
TIP
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
• Union bolt
• Copper washers
• Brake hose
TIP
Put the end of the brake hose into a container
and pump out the brake fluid.
DISASSEMBLING THE REAR BRAKE CALI-
EAS2GB7184
PER
1. Remove:
• Brake caliper piston "1"
• Brake caliper piston dust seal "2"
• Brake caliper piston seal "3"
1
2
3
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Blow compressed air into the brake hose
joint opening to force out the piston from the
brake caliper.
EWA
WARNING
• Cover the brake caliper piston with a rag.
Be careful not to get injured when the pis-
ton is expelled from the brake caliper.
• Never try to pry out the brake caliper pis-
ton.
b. Remove the brake caliper piston dust seal
and the brake caliper piston seal.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
CHECKING THE REAR BRAKE CALIPER
EAS2GB7185
1. Check:
• Brake caliper piston "1"
Rust/scratches/wear Replace the brake
caliper piston.
• Brake caliper cylinder "2"
Scratches/wear Replace the brake cali-
per assembly.
• Brake caliper body "3"
Cracks/damage Replace the brake cali-
per assembly.
• Brake fluid delivery passages
(brake caliper body)
Obstruction Blow out with compressed
air.
3
EWA
WARNING
When the brake caliper is disassembled, re-
place the brake caliper piston seal and the
brake caliper piston dust seal with new
ones.
2. Check:
• Brake caliper bracket
Crack/damage Replace.
ASSEMBLING THE REAR BRAKE CALIPER
EAS2GB7186
EWA
WARNING
• Before installation, clean and lubricate the
internal parts. Use new brake fluid for
cleaning and lubricating.
• Never use solvents on internal brake com-
ponents as they will cause the piston seals
to swell and distort.
• When the brake caliper is disassembled,
replace the brake caliper piston seal and
the brake caliper piston dust seal with new
ones.
Specified brake fluid
DOT 4
5-28
REAR BRAKE
2
1
Advertisement
Chapters
Table of Contents
Troubleshooting
