Can-Am MAX 400 EFI Operator's Manual
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Can-Am MAX 400 EFI Operator's Manual

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  • Page 2 In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc. The following trademarks are the property of Bombardier Recreational Prod- ucts Inc.: Can-Am™ XP-S™ Outlander ™ TTI™ Rotax ®...
  • Page 3 FOREWORD Congratulations on your purchase of a The information and components/ new Can-Am™ ATV. It is backed by the system descriptions contained in this BRP warranty and a network of autho- document are correct at the time of rized Can-Am dealers ready to provide publication.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................7 INTRODUCTION ..
  • Page 5 2) 2WD/4WD Selector............72 3) Brake Lever.
  • Page 6 Post-Operation Care ............97 SPECIAL PROCEDURES .
  • Page 7 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2008 CAN-AM ATV . .. 140 BRP INTERNATIONAL LIMITED WARRANTY: 2008 CAN-AM ATV ..144 BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY: 2008 CAN-AM ATVS ..............148 PRIVACY OBLIGATION/DISCLAIMER .
  • Page 8 _______________________...

  • Page 9: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols and words.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The vehicle handling, stability and with some basic information on the braking distance may be affected particular controls and features of your when riding with a passenger. Safe- new vehicle. Please take the time to ly reduce speed when riding with a study this Operator's Guide and all passenger.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 12: Safety Information

    WARNING Operator: – A person under 16 years old should never operate this vehicle. – Never carry more than one (1) passenger on this vehicle. – Passenger must be seated on the designated passenger's seat and hold on to the grab handles at all times. –...

  • Page 13: Special Safety Messages

    Never operate this vehicle on any instructor. Contact an authorized public street, road or highway, even Can-Am dealer for more informa- a dirt or gravel one. tions. Never take place on this vehicle USA and Canada only: to find...
  • Page 14 Always inspect your vehicle each Always follow proper procedures time you use it to make sure it is in for climbing hills as described safe operating condition. Always further in this Operator's Guide. follow the inspection and mainte- Check the terrain carefully before nance procedures and schedules you start up any hill.
  • Page 15 Always use proper procedures if Never operate this vehicle in fast you stall or roll backwards when flowing water or in water deeper climbing a hill. To avoid stalling, than that specified in this Opera- use proper gear and maintain a tor's Guide.
  • Page 16 Use your com- mon sense. MORE INFORMATION ABOUT ATV SAFETY, contact an authorized Can-Am dealer to find out about available training courses nearest you. USA and Canada only: call the Specialty Vehicle Institute of Amer- ica (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 613 739-1535 ext.

  • Page 17: Operation Warnings

    Beginning and inexperienced operators should complete a training. They should then regularly practice the skills learned in the course and the op- erating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. ____________ ___________ SAFETY INFORMATION...
  • Page 18 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 19 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for the passenger. WHAT CAN HAPPEN A child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident. HOW TO AVOID THE HAZARD No one under 12 should be riding on this vehicle.
  • Page 20 WARNING POTENTIAL HAZARD Carrying more than one (1) passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one (1) passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one (1) passenger.
  • Page 21 WARNING POTENTIAL HAZARD Allowing passenger to sit in a location other than the designated passenger seat. WHAT CAN HAPPEN Passenger seated in a location other than the designated passenger seat could: – Impair vehicle stability which could lead to a loss of control. –...
  • Page 22 WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 23 WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate this vehicle on public streets, roads and highways.
  • Page 24 WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard. WHAT CAN HAPPEN The following items concern the operator and the passenger: –...
  • Page 25 WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could cause the passenger to fall off. Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death of passenger and/or operator. HOW TO AVOID THE HAZARD The operator and the passenger should never consume alcohol or drugs before or while riding this vehicle.
  • Page 26 WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 27 WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, for the operator and the passenger, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 28 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 29 WARNING POTENTIAL HAZARD Removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle.
  • Page 30 WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection or loss of con- trol.
  • Page 31 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 32 WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision, an overturn or a pas- senger ejection. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide.
  • Page 33 WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 34 WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
  • Page 35 WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide.
  • Page 36 WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Never attempt this maneuver when the passenger is on board. Always disembark him before executing.
  • Page 37 WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Operator and passenger must keep their weight uphill.
  • Page 38 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD The operator is responsible for the safety of his passenger. In doubt, dis- embark him before riding over obstacles.
  • Page 39 WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection. HOW TO AVOID THE HAZARD Never slide or skid with passenger. Always remember that the vehicle han- dling and stability may be affected when riding with a passenger.
  • Page 40 WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 41 WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 42 WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim and increases the risk of an accident.
  • Page 43 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. Never install passenger seat or use the racks to carry a passenger.
  • Page 44 WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories.
  • Page 45 WARNING POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 46: Riding The Vehicle

    Allow greater distance for braking. rized Can-Am dealer. Not all vehicles are the same. Each USA and Canada only: to find out has its own unique performance char-...
  • Page 47 If not, remove seat and lector. check latch mechanism and pin for Correct any problem you may have wear. See an authorized Can-Am found before riding. See an autho- dealer for parts replacement if dam- rized Can-Am dealer as necessary.

  • Page 48: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger should have an ap- proved helmet including a rigid chin guard.

  • Page 49: Carrying Loads/Passenger

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Can-Am dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure.

  • Page 50: Recreational Riding

    Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails, etc. Never assume there are no other users on the trail.

  • Page 51: Design Limitation

    Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.

  • Page 52: Uphill Driving

    Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.

  • Page 53: Riding Techniques

    Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
  • Page 54 This vehicle is not designed for riding on roads or highways. (In most places it is an illegal practice). Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use.
  • Page 55 Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation. If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, your passenger, the vehicle and its load.
  • Page 56 If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail”...
  • Page 57 Uphill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, he must synchronize his movements with yours.
  • Page 58 Downhill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, he must synchronize his movements with yours.
  • Page 59 Side Hilling Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, he must synchronize his movements with yours.

  • Page 60: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Can-Am dealer is always willing to help.

  • Page 61: Hang Tag

    HANG TAG This vehicle comes with hang tags and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. vmo2008-016-001_en USA and Canada Only vmo2006-005-009_en ____________ ___________ SAFETY INFORMATION...

  • Page 62: On-Product Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 63 Label 1 Label 3 Label 4 Label 2 Label 5 vmo2006-008-003_aen ____________ ___________ SAFETY INFORMATION...
  • Page 64 Label 6 Label 9 vmo2006-016-008_en Label 7 vmo2007-002-002 LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME vmo2006-005-010_en Label 10 Label 8 vmo2008-014-001 vmo2006-008-004_aen ___________ ___________ SAFETY INFORMATION...
  • Page 65 International Models Only Label 11 vmo2006-014-003_a While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. ____________ ___________ SAFETY INFORMATION...
  • Page 66 ___________ ___________ SAFETY INFORMATION...

  • Page 67: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 68: How To Identify Your Vehicle

    These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification...

  • Page 69: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION USA and Canada Only Tampering with Noise Control System Is Prohibited! U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing thereof: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or...

  • Page 70: Emission Requirements

    EMISSION REQUIREMENTS USA Only The California Air Resources Board (CARB) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance RED label (as well as a GREEN label) is obtained annually during California Vehicle registration.

  • Page 71: Break-In Period

    (185 mi) or 30 days after the pur- chase, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This inspection will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.

  • Page 72: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2008-016-008_a While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. ______________________...
  • Page 73 vmo2008-016-009_a vmo2008-016-010_a _____________________...

  • Page 74: Throttle Lever

    When released, the engine speed should return automatically to idle and the vehicle will gradually slow down. vmo2006-016-001_d vmo2008-019-005_a TYPICAL 1. Throttle lever 2. To accelerate 3. To decelerate 2) 2WD/4WD Selector This selector allows to choose be- tween 2WD and 4WD when the vehi- cle is stopped.

  • Page 75: Brake Lever

    3) Brake Lever The 4WD mode is engaged when the selector is pushed downwards. When the brake lever is compressed, the front and rear brakes are applied. When released, the brake lever should automatically return to its original posi- tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.

  • Page 76: Transmission Lever

    5) Transmission Lever WARNING A 5-position lever: P, R, N, H and L. Make sure parking brake is fully disengaged before operating the To change the transmission position, vehicle. completely stop vehicle then move When you ride the vehicle, brakes lever to the desired position.

  • Page 77: Headlamp Switch

    H: High gear All operators of this vehicle should fa- miliarize themselves with the function This selects the high speed range of of this device by using it several times the transmission in the gear box. It is on first outing and whenever stopping the normal driving speed range.

  • Page 78: Override Button

    This multifunction gauge is factory 1. Override button preset in Imperial units but it is pos- sible to change it to Metric units, contact an authorized Can-Am dealer for unit settings. NOTE: All features will have their units changed all together.
  • Page 79 – hour meter (TRIP TIME) – vehicle hour meter (ENGINE HOURS) – engine revolutions minute (RPM). vmo2008-001-020_b 1. Unit selection Display 1 (speedometer) This display will show vehicle speed. vmo2008-001-020_e 1. Display 2 (mode) 2. Display 3 (mode/message) 3. Selector button DESCRIPTION: Odometer Records the total distance travelled.
  • Page 80 – TRIP (trip meter) – TRIP TIME (hour meter) – ENGINE HOURS (vehicle hour me- ter) – RPM (engine revolutions minute). Message NOTE: For any fault code not listed in the following table, refer to an autho- rized Can-Am dealer. ______________________...
  • Page 81 Can-Am dealer. Do not use the vehicle until repaired. CAUTION: If the light does not turn off right after engine starting, stop engine. See an authorized Can-Am dealer. Do not use the vehicle until re- paired. Message must be erased by an authorized Can-Am dealer.
  • Page 82 NOTE: If the letter “E” is displayed in the transmission position display, it means that there is a electrical com- munication error. Contact an autho- rized Can-Am dealer. Fuel Level Display Bar gauge that continuously indicates the amount of fuel left in the fuel tank.

  • Page 83: 12-Volt Power Outlet

    4. Check engine indicator lamp Another auxiliary supply is also avail- 5. High beam indicator lamp able to connect additional accessories. This electrical connector is hidden un- derneath driver's console. See an au- thorized Can-Am dealer for more de - tails. _____________________...

  • Page 84: Ignition Switch

    12) Ignition Switch The brake pedal applies the rear brake only. Should the front brakes system Key-operated, 3-position switch. fail, the rear brake can be activated by depressing the brake pedal. vmo2008-019-009_a IGNITION SWITCH POSITIONS 1. OFF vmo2008-016-003_a 2. ON with lights 1.

  • Page 85: Passenger's Seat

    Passenger's Seat Removal Pull one of the passenger's seat latch levers. Those levers are located un- derneath the RH or LH rear end of seat. vmo2008-016-005_a 1. Grab handles 16) Passenger's Seat WARNING Never operate the vehicle with- out passenger's seat properly in- vmo2006-008-009_a stalled.

  • Page 86: Storage Box

    When seat rests in its position, firmly Storage Box Installation push seat down to latch. Remove passenger's seat, refer to NOTE: A distinctive snap will be felt. PASSENGER'S SEAT REMOVAL. Double check that the seat is secure Position storage box onto rear fender. by giving it a tug to confirm proper When storage box rests in its position, latching.

  • Page 87: Service Compartment

    NOTE: To remove the operator's seat, the passenger's seat or storage box removal is necessary. 1. Insert these tabs in hooks vmo2006-008-011_a 2. Hooks 1. Seat latch WARNING Seat Removal Push latch forward while gently lifting Make sure seat is securely latched rear of seat.

  • Page 88: Rear Storage Compartment

    20) Rear Storage WARNING Compartment Ensure to properly secure material Convenient location to carry personal to racks. Do not overload. Ensure articles such as a spare spark plugs, load does not interfere with visibil- first aid kit, etc. ity and/or steering. Do not carry passenger(s).

  • Page 89: Tool Kit

    23) Tool Kit 25) Winch The tool kit is located in the rear stor- XT Models age compartment. It contains tools For proper winch operating instruc- for basic maintenance, this Opera- tions, refer to the BASIC GUIDE TO tor's Guide and the BASIC GUIDE TO WINCHING TECHNIQUES included WINCHING TECHNIQUES with the with the vehicle.

  • Page 90: Winch Remote Control

    vmo2008-019-046_a vmo2008-019-045_a TYPICAL FRONT SERVICE COMPARTMENT 1. Roll in 1. Remote control connection 2. Roll out CAUTION: Always disconnect and 27) Winch Remote Control store the remote control when not in use. XT Models Refer to BASIC GUIDE TO WINCHING A winch remote control is provided TECHNIQUES for proper operating in- with the vehicle to ease winch oper-...

  • Page 91: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- CAUTION: Never experiment with ommended liquids and procedures to other fuels.

  • Page 92: Recommended Engine Oil

    10°C (50°F) The XP-S 5W 30 4-stroke oil (P/N 219 0°C (32°F) 700 706) sold by authorized Can-Am - 10°C (14°F) dealers is recommended. - 20°C (- 4°F) NOTE: The same oil lubricates both - 30°C (- 22°F)

  • Page 93: Engine Coolant

    Add a small amount of recommended oil and recheck oil level. Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill. Properly tighten dipstick. Engine Coolant Recommended Coolant Always use ethylene-glycol antifreeze vmo2008-016-012_a containing corrosion inhibitors specifi- RH SIDE OF ENGINE 1.

  • Page 94: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See vmo2006-016-004_a an authorized Can-Am dealer. TYPICAL — ON HANDLEBAR Reinstall service compartment panel. Brake Fluid Recommended Fluid Always use brake fluid meeting the specification DOT 4 only.
  • Page 95 vmo2008-019-016_a 1. MIN. mark 2. MAX. mark Visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged. Brake Pedal Fluid Reservoir vmo2008-019-011_d TYPICAL — SERVICE COMPARTMENT 1. Reservoir vmo2008-019-017_a 1. MIN. mark 2. MAX. mark _____________________...

  • Page 96: Wheels And Tires

    WHEELS AND TIRES Tire Pressure WARNING When the tires are replaced, nev- WARNING er install a bias tire with a radial tire. Such a combination could Tire pressure greatly affects vehi- create handling and/or stability cle handling and stability. Under- problems.

  • Page 97: Wheel Bearing Condition

    TYPICAL — CLOSED END TYPE 1. Wheel nut Wheel Bearing Condition Push and pull the wheels from the up- per edge to feel the play. See an au- thorized Can-Am dealer if there is any play. _____________________...

  • Page 98: Operating Instructions

    OPERATING INSTRUCTIONS Pre-Operation Check Manual start is provided in the event electric start does not work. Before using this vehicle, the operator should always perform a pre-operation Follow the starting procedures above check. but instead use the rewind starter to start.

  • Page 99: Winch Operation

    Winch Operation NOTE: Never use a high pressure washer to clean the vehicle. USE XT Models LOW PRESSURE ONLY (like a gar- den hose). High pressure can cause Refer to BASIC GUIDE TO WINCHING electrical or mechanical damages. TECHNIQUES for proper operating in- structions.

  • Page 100: Special Procedures

    Before starting engine, check engine oil level and refill if necessary. If the oil pressure lights ON after starting en- gine, stop engine and see an autho- rized Can-Am dealer as soon as pos- sible. Vehicle Immersion Should the vehicle become immersed,...

  • Page 101: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo MAXIMUM LOADS Total Includes driver, all WARNING 235 kg load other loads and (517 lb) allowed added accessories.
  • Page 102 Secure the vehicle by the front bumper and rear bumper. CAUTION: Attaching vehicle at oth- er locations may damage the vehi- cle. Unload racks before transporting the vehicle. Front Location vmo2008-019-048_a TYPICAL Rear Location vmo2008-019-049_a TYPICAL WARNING Do not tow this vehicle behind a car or other vehicle.

  • Page 103: Troubleshooting

    • Install new spark plugs if possible or clean and dry spark plugs. • Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.
  • Page 104 – Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug. – If trouble persists, contact an authorized Can-Am dealer. 4. Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE.
  • Page 105 • Let engine cool down. Check coolant level and refill if possible. See EN- GINE COOLANT. • See an authorized Can-Am dealer as soon as possible. – If overheating persists, contact an authorized Can-Am dealer. 4. Air filter/housing plugged or dirty.
  • Page 106 5. Engine is under a protection mode. – Check multifunction gauge display for messages. – Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE or LIMP HOME, contact an authorized Can-Am distributor/dealer. TRANSMISSION LEVER IS HARD TO MOVE 1.

  • Page 107: Specifications

    SPECIFICATIONS OUTLANDER™ MAX 400 MODEL HO EFI ENGINE ROTAX 400, 4-stroke, Single Engine type Over Head Camshaft (SOHC), liquid cooled Number of cylinder 4 valves (mechanical Number of valves adjustment) Bore mm (in) 91 (3.58) mm (in) 61.5 (2.42) Stroke Displacement 400 cm³...
  • Page 108 OUTLANDER™ MAX 400 MODEL HO EFI ELECTRICAL SYSTEM Magneto generator output 400 W @ 6000 RPM CDI (Capacity Discharge Ignition system type ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.6 to 0.7 mm (.024 to .027 in) Forward 8000 Engine RPM limiter setting...
  • Page 109 OUTLANDER™ MAX 400 MODEL HO EFI ELECTRICAL SYSTEM (cont’d) Main 30 A Rear Fuses fuse (cont’d) Accessories Acc. 30 A holder items in fuse box FUEL SYSTEM Electronic Fuel Injection (EFI), Fuel Delivery Type DeLorto 46 mm throttle body, 1 injector per cylinder Type Bosch Fuel pump...
  • Page 110 OUTLANDER™ MAX 400 MODEL HO EFI CVT TRANSMISSION CVT (Continuously Variable Type Transmission) Engagement RPM ± 100 RPM 1450 STEERING SYSTEM Turning radius 2.0 m (6 ft 7 in) Total toe (vehicle on ground) mm (in) 0 ± 4 (0 ± .157) SUSPENSION FRONT MacPherson...
  • Page 111 OUTLANDER™ MAX 400 MODEL HO EFI WHEELS/TIRES TIRES Maximum 34.5 kPa (5 PSI) Front Minimum 31 kPa (4.5 PSI) Pressure Maximum 34.5 kPa (5 PSI) Rear Minimum 31 kPa (4.5 PSI) Minimum tire thread depth mm (in) 3 (1/8) Front 25 x 8 x 12 Size 25 x 10 x 12...
  • Page 112 OUTLANDER™ MAX 400 MODEL HO EFI LOADING CAPACITY Weight distribution Front/rear 46/54 Rear storage box kg (lb) 10 (22) (included with rear rack weight) Front kg (lb) 45 (100) Rear (including Rack rear storage kg (lb) 90 (200) box and tongue weight) Total vehicle load allowed...

  • Page 113: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 114: Maintenance Chart

    Can-Am dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) C: CLEAN...
  • Page 115 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) C: CLEAN 25 H OR 750 km (470 mi)
  • Page 116 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) C: CLEAN 25 H OR 750 km (470 mi)
  • Page 117 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) C: CLEAN 25 H OR 750 km (470 mi)

  • Page 118: General

    Other items found in MAINTENANCE CHART must be performed by an authorized Can-Am dealer. NOTE: Among other things, this sec- tion gives the procedures to replace the liquids. Refer to LIQUIDS for pro- cedures to check levels and refill.

  • Page 119: Engine

    ENGINE Air Filter Removal CAUTION: Never remove or mod- ify any component in the air filter housing. Otherwise, engine perfor- mance degradation or damage can occur. The engine is calibrated to operate specifically with these com- ponents. vmo2008-019-020_a Remove both seats. 1.

  • Page 120: Oil Change And Oil Filter Replacement

    WARNING The engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug or the filter cover if the engine is hot. Wait until engine oil is warm. Ensure vehicle is on a level surface. On the right side of vehicle, remove vmo2008-019-034_a engine cover.
  • Page 121 Clean the oil drain plug area. Place a drain pan under the oil drain plug area. Unscrew oil drain plug. 1. Oil filter screws 2. Oil filter cover 3. O-ring 4. Oil filter vmo2008-019-023_a Check the cover O-ring and change it RH SIDE OF ENGINE if necessary.

  • Page 122: Radiator

    Radiator cient cooling. WHEN HOSING, USE LOW PRESSURE ONLY, NEVER USE Periodically check the radiator area for A HIGH PRESSURE WASHER. cleanliness. See an authorized Can-Am dealer to check the performance of the cooling system. _____________________...

  • Page 123: Engine Coolant Replacement

    Engine Coolant Replacement WARNING In order to avoid potential burns, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot. Open the front service compartment vmo2008-019-025_a panel and remove the radiator cap. TYPICAL 1.
  • Page 124 Pinch hose between radiator and ther- mostat housing with a large hose pincher (P/N 529 032 500) or an equiv- alent. CAUTION: Do not use vise-grip pli- ers to pinch hose. vmo2008-019-027_a 1. Temperature sensor 2. Front of vehicle Unscrew the bleeding screw on the top of thermostat housing.

  • Page 125: Muffler Spark Arrester

    At this point, wait until engine reach- es normal operating temperature. De- press the throttle lever two or three times; then add coolant if required. Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Wipe out any coolant spillage on en- gine.

  • Page 126: Fuel System

    FUEL SYSTEM Throttle Cable Lubrication The throttle cable must be lubricated with cable lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could cause the throttle lever/cable stick- ing or stiffness.

  • Page 127: Throttle Lever Adjustment

    TYPICAL NOTE: Place a rag around the throttle Detach throttle body side cover from cable adjuster to prevent the lubricant throttle body. from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.
  • Page 128 With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjust- ed correctly by turning handlebar fully right then fully left. If the engine RPM increases, readjust the throttle lever free play. _____________________...

  • Page 129: Electrical System

    ELECTRICAL SYSTEM Apply anti-seize lubricant over spark WARNING plug threads to prevent a possible Unless otherwise indicated, al- seizure. ways turn ignition switch to the Screw spark plug into cylinder head by OFF position before performing hand and tighten with a torque wrench any maintenance or repair on elec- and a proper socket.

  • Page 130: Fuses

    Fuses are located in the front service compartment and at the rear near bat- tery. vmo2008-019-035_a 1. Battery 2. Holding strap 3. BLACK (-) cable vmo2008-019-011_c Cleaning 1. Front fuse box Clean battery, battery casing and bat- F1: ECM (5 A) tery posts using a solution of baking F2: Fan (20 A) soda and water.

  • Page 131: Bulb Replacement

    vmo2008-019-037_a 1. Screws 2. Holder TYPICAL Remove rubber protector over head- 1. Fuse lamp housing. 2. Check if melted Bulb Replacement WARNING Always turn the ignition switch to OFF position before replacing a de- fective bulb. Always check light operation after re- placement.

  • Page 132: Headlamps Beam Aiming Adjustment

    NOTE: Concerning the following illus- Taillight trations, the front fascia has been re- To have access to bulb, pull on taillight moved from the vehicle for a better to release it from its rubber grommets. comprehension. Press the spindle then push it on the side to unlock headlamp bulb.
  • Page 133 vmo2008-019-039_a 1. Adjustment screws While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. _____________________...

  • Page 134: Cvt Transmission

    CVT TRANSMISSION CVT Cover Drain Screw Any time you suspect that water has entered the CVT cover, drain the CVT housing by removing the drain screw. vmo2008-019-032_a TYPICAL — LH SIDE 1. Drain screw _____________________...

  • Page 135: Drive System

    DRIVE SYSTEM Drive Shaft Boots and Protectors Inspection Visually inspect drive shaft protectors and boots conditions. Check protec- tors for damage or rubbing against shafts. Check boots for cracks, tears, leaking grease etc. Repair or replace damaged parts as necessary. REAR OF VEHICLE 1.

  • Page 136: Wheels

    WHEELS Occasionally, wheel nuts should be re- moved to apply anti-seize lubricant on studs to ease future removal. This is particularly important when vehicle is used in salt-water environment or in mud. Remove one nut at a time, lu- bricate then retorque. _____________________...

  • Page 137: Suspension

    Check tightness of fasteners. See an authorized Can-Am dealer as necessary. 1. Adjusting cams 2. Smooth adjustment 3. Hard adjustment Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized Can-Am dealer if any problem is de- tected. _____________________...

  • Page 138: Brakes

    Rear disc thickness 4.3 mm (.170 in) Maximum discs 0.2 mm (.010 in) warpage See your authorized Can-Am dealer if a problem is detected concerning the brake system. WARNING The brake fluid replacement or brake system maintenance and re- pairs should be performed by an authorized Can-Am dealer.

  • Page 139: Chassis

    CHASSIS Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle. USE LOW PRES- SURE ONLY (like a garden hose). High pressure can cause electrical or mechanical damages. Painted parts which are damaged should be properly repainted to pre- vent rust.

  • Page 140: Storage And Preseason Preparation

    CHART. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after storage, a preparation is required. See an au- thorized Can-Am dealer for proper pro- cedures.
  • Page 141 WARRANTY _____________________...

  • Page 142: Brp Limited Warranty North America: 2008 Can-Am

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2008 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. A GPS receiver may be supplied by BRP as standard equipment on certain 2008 Can-Am ATV's.
  • Page 143 • Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Can-Am ATV Operator’s Guide; • Damage resulting from accident, submersion, fire, theft, vandalism or any act of God;...
  • Page 144 This warranty coverage is available only if each of the following conditions has been fulfilled: • The 2008 Can-Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“BRP dealer”);...
  • Page 145 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Can-Am ATV parts without charge for parts and labor, at any authorized BRP dealer during the warranty coverage period.

  • Page 146: Brp International Limited Warranty: 2008 Can-Am

    Can-Am distributor/dealer (as hereinafter defined) at the time of delivery of the 2008 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. Use of the product for racing or any other competitive activity, at any point, even by a previous owner will render this warranty null and void.
  • Page 147 This warranty coverage is available only if each of the following conditions has been fulfilled: • The 2008 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am distributor/dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am distributor/dealer”);...
  • Page 148 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer.
  • Page 149 For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V. Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel.: + 32-9-218-26-00 For Scandinavian countries, please contact our Finland office: BRP FINLAND OY Service Department Ahjotie 30 Fin-96320 Rovaniemi...

  • Page 150: Brp European Union Member States Limited Warranty: 2008 Can-Am

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP Distributors/Dealers at the time of delivery of the 2008 Can-Am ATV, carry the same warranty as that of the ATV. Use of the product for racing or any other competitive activity, at any point, even by a previous owner, will render this warranty null and void.
  • Page 151 This warranty coverage is available only if each of the following conditions has been fulfilled: • The 2008 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 152 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Can-Am parts without charge for parts and labor, at any authorized BRP Distributor/Dealer during the warranty coverage period.
  • Page 153 For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V. Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel.: + 32-9-218-26-00 For Scandinavian countries, please contact our Finland office: BRP FINLAND OY Service Department Ahjotie 30 Fin-96320 Rovaniemi...

  • Page 154: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, services and offers, please let us know by writing to the address below.

  • Page 155: Change Of Address/Ownership

    848-4957 (USA) or 819 566-3366 STOLEN UNITS: If your personal ATV (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 156 _____________________...
  • Page 157 848-4957 (USA) or 819 566-3366 STOLEN UNITS: If your personal ATV (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 158 _____________________...
  • Page 159 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

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