Maintenance; Periodic Maintenance Checklist - Arctic Cat ZR 5000 Operator's Manual

Item
Brake System
Cooling System - Liquid
Oil-Injection System
Engine Oil (5000)
Engine Oil (9000)
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Recoil Starter
Shock Absorbers
Spark Plugs
Valve Clearance (5000/9000)
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Fuel Filter (5000/9000)
Air Silencer (8000)
Air Cleaner/Filter (9000)
APV System
Chain Case
Chain Case - Lubricant
Heat Exchangers
Drive Clutch/Driven Clutch
Rear Suspension

Maintenance

Periodic Maintenance Checklist

Interval Page
Daily 40 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Daily 14,33 Check for leakage, damage, obstructions, coolant
level
Daily — Check for leakage, damage, and injection/engine
oil level
2500 Mi/ 31 Change oil and filter
Seasonal
2000 Mi/ 32 Change oil and filter
Seasonal
Daily 15,37 Check for proper charge and tight connections
Daily — Check for proper operation
Daily — Check for damage, leakage, and wear
Daily 49-50 Check for proper operation and cleanliness
Daily — Check for proper operation, tightness of bolts,
and binding
Daily 25 Check for binding, sticking, proper operation,
throttle cable tension, and wear
Daily 43 Check for wear, cracks, and fraying
Monthly Check length and width dimensions
Daily 51 Check for wear and damage
Weekly — Check for wear, damage, and tight connections
Weekly 14 Check for damage, leakage, and obstructions
Weekly — Check tightness
Weekly — Check rope for wear, fraying, and proper operation
Weekly 17,47 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
3500 Mi 34 Check center electrode insulator color, carbon,
and gap
5000 Mi/ 35 Check/adjust
Seasonal
Weekly 47 Check for damage, loose components, and
proper adjustment
Weekly 44,46 Check/adjust as necessary
Weekly 52 Check for wear and damage
Weekly — Check for wear, damage, and fraying
Weekly — Check for damage, wear, obstructions, and leak-
age
5000 Mi/ — Replace
2 years
Seasonal — Inspect/clean
Weekly/ 30 Check/replace
Seasonal
Monthly 21 Check/adjust as necessary
Daily 27 Check lube level and for leakage
Seasonal 27 Replace
Monthly — Check for wear, leakage, and damage
Monthly 16,16 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Monthly 28 Grease
Remarks
29