Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Arctic Cat Manuals
Toy
ZR4000
Service manual
Arctic Cat ZR4000 Service Manual
Hide thumbs
1
Table Of Contents
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
page
of
210
Go
/
210
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information/Foreword
Snowmobile Identification
Recommended Gasoline and Oil
Engine Break-In
Drive Belt Break-In
Genuine Parts
Varying Altitude Operation
Preparation for Storage
Preparation after Storage
After Break-In Checkup/Checklist
Engine Specifications
Crankshaft Runout/Repair Specifications
Arctic Power Valve (APV) System Specifications
Electrical Specifications
Drive Clutch/Driven Clutch-Related Specifications
Drive System Specifications
Drive System Components
Chain Case Performance Calibrations
Track Specifications
Suspension Specifications
Torque Conversions
Torque Specifications
Steering and Body
Steering Post (ZR/XF)
Steering Post (XF HC)
Steering Post (M)
Ski (ZR/XF)
Ski (XF HC/M)
Ski Wear Bar
Spindle (ZR/XF)
Spindle (XF HC/M)
Steering Tie Rod
Ski Alignment
A-Arms (ZR/XF)
A-Arms (XF HC/M)
Ski Shock Absorber
Sway Bar (ZR/XF)
Front Bumper
Seat Assembly (ZR/XF/M STD)
Seat Assembly (M Sno Pro/Hcr/Ltd)
Taillight/Brakelight Assembly
Rear Bumper/Snowflap
Windshield/Console/Headlight
Headlight Bulb
Adjusting Headlight Aim
Engine
Engine Removing/Installing - 4000
Assembly Schematic - 4000
Engine Removing/Installing - 6000
Assembly Schematic - 6000
Engine Removing/Installing - 8000
Assembly Schematic - 8000
Engine Servicing - 4000
Engine Servicing - 6000
Engine Servicing - 8000
Troubleshooting Engine
Engine-Related Items
Water Pump - 4000
Water Pump - 6000
Water Pump - 8000
Pressure Testing Engine
Liquid Cooling System
Cooling System Schematic
Recoil Starter
Arctic Power Valve (APV) System
Exhaust Controlled Timing (ECT) System
Fuel Systems
EFI System
Individual Components
Self-Diagnostic System/Codes (4000)
Self-Diagnostic System/Codes (6000)
Self-Diagnostic System/Codes (8000)
Fuel Pressure Regulator
Throttle Body Assembly
Throttle Cable
Fuel Filter (6000)
Fuel Pump
Troubleshooting
Oil-Injection Pump (4000/8000)
Electric Oil Pump (6000)
Gas Tank
Electrical Systems
Ignition System
Throttle Position Sensor
Electrical Resistance Tests
Testing Electric Oil Pump (6000)
Testing Voltage Regulator
Chassis Control Unit (Ccu)/Codes (4000)
Testing Oil Level Sensor
Testing Fuel Gauge Sender
Emergency Stop Switch
Starter Relay Solenoid
Fuse
Ignition Switch
Starter Motor
Troubleshooting Electric Start
Ignition Timing
Brakelight Switch
Headlight Dimmer Switch
Testing Handlebar Warmer Elements
Testing Thumb Warmer Element
Testing Handlebar Warmer/Thumb Warmer Switch
Testing Speedometer Sensor
Testing Shift Switch
Testing Servomotor/Potentiometer
Troubleshooting Servomotor
Voltage/Resistance Chart - Air Temperature (8000)
Voltage/Resistance Chart - Air Temperature (6000)
Voltage/Resistance Chart - Coolant Temperature
Drive Train/Track/Brake Systems
Drive Belt
Drive Clutch
Driven Clutch
Drive Clutch/Driven Clutch
Drive Train
Installing Chain Case
Driven Shaft/Driveshaft/Track (4000)
Drive Sprockets
Track Tension
Track Alignment
Brake System
Brake Lever/Master Cylinder Assembly
Troubleshooting Hydraulic Brake System
Troubleshooting Track
Troubleshooting Drive Clutch/Driven Clutch
Suspension
Suspension Setup Basics
Servicing Suspension
FOX Air Shocks
Servicing IFP Shock
Advertisement
Quick Links
1
Chassis Control Unit/Codes
Download this manual
SERVICE MANUAL
®
®
®
®
®
www.arcticcat.com
www.arcticcat.com
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Troubleshooting
Troubleshooting Engine
105
Troubleshooting
133
Troubleshooting Electric Start
150
Troubleshooting Servomotor
155
Troubleshooting Hydraulic Brake System
186
Troubleshooting Drive Clutch/Driven Clutch
187
Need help?
Do you have a question about the ZR4000 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Arctic Cat ZR4000
Offroad Vehicle Arctic Cat ZR 5000 Operator's Manual
(68 pages)
Offroad Vehicle Arctic Cat XF 7000 Operator's Manual
(64 pages)
Snowmobiles Arctic Cat 2015 ZR 6000 Operator's Manual
(64 pages)
Toy Arctic Cat MONSTER TRACTION P8814 Owner's Manual
Arctic cat crib toy user manual (25 pages)
Toy Arctic Cat M4000 Service Manual
(210 pages)
This manual is also suitable for:
Zr6000
Xf4000
Xf6000/
Zr8000
Xf000
M4000
...
Show all
M6000
M8000
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the ZR4000 and is the answer not in the manual?
Questions and answers