Installing The Lower Triple Clamp (Xcf-W) - KTM 250 EXC-F Owner's Manual

12 SERVICE WORK ON THE CHASSIS
12.12 Installing the lower triple clamp
–
Position the brake caliper. Mount and tighten screws
Guideline
Screw, front brake caliper
–
Mount the cable binder.
–
Position the brake line, wiring harness, and clamp. Mount and tighten screws
K00088-11
Finishing work
–
Mount the handlebar cushion.
–
Install the front fender. (
–
Install the front wheel.
–
Refit the headlight mask with the headlight. (
–
Check that the wiring harness, throttle cables and brake and clutch lines can move
freely and are routed correctly.
–
Check the steering head bearing play. (
–
Remove the motorcycle from the lift stand. (
–
Check the headlight setting. (
(XCF‑W)
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the upper steering head seal
–
Slide on protective ring
B01605-10
–
Position the upper triple clamp with the handlebar.
–
Mount screw
–
Position the clutch line, wiring harness, and voltage regulator. Mount and tighten

screws
Guideline
Remaining screws, chassis
K00140-10
M8
p. 61)
( p. 87)
p. 97)
p. 126)
 and O-ring

but do not tighten yet.
.

.
25 Nm Loctite
(18.4 lbf ft)
p. 96)
p. 59)
p. 49)

is correctly positioned.
 .
M6 10 Nm (7.4 lbf ft)
57
® 243™

.