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O P E R A T I O N A N D S E R V I C E I N F O R M A T I O N
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
BOLT SIZE
1/4"
Grade 2
(5)
Grade 5
(8)
Grade 8
(8)
BOLT SIZE
M4
Class 5.8
(2)
(Grade 2)
5.8
Class 8.8
8.8
(3)
(Grade 5)
Class 10.9
10.9
(4)
(Grade 8)
Ref Tsp 1
BATTERIES AND CHARGING
SAFETY
Always observe the following warnings when working on or
near batteries:
To prevent battery explosion that could result in
severe personal injury or death, keep all smok-
ing materials, open flame or sparks away from
the batteries.
Hydrogen gas is formed when charging bat-
teries. Do not charge batteries without ade-
quate ventilation. A 4% concentration of
hydrogen gas is explosive.
Be sure that the key switch is off and all
electrical accessories are turned off before
starting work on vehicle.
Never disconnect a circuit under load at a
battery terminal.
Page 18
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
5/16"
3/8"
4
8
15
(11)
(20)
6
13
23
(18)
(31)
6
18
35
(24)
(47)
M5
M6
1
2
4
(3)
(6)
2
4
7
(6)
(10)
3
6
10
(8)
(14)
Fig. 21 Torque Specifications and Bolt Grades
Owner's Manual and Service Guide
7/16"
1/2"
9/16"
24
35
55
(33)
(47)
(75)
35
55
80
(47)
(75)
(108)
55
80
110
(75)
(108)
(149)
M8
M10
M12
10
20
35
(14)
(27)
(47)
18
35
61
(24)
(47)
(83)
25
49
86
(34)
(66)
(117)
trolyte can cause burns and damage.
The electrolyte in a storage battery is an
acid solution which can cause severe burns
to the skin and eyes. Treat all electrolyte
spills to the body and eyes with extended
flushing with clear water. Contact a physi-
cian immediately.
Any electrolyte spills should be neutralized
with a solution of 1/4 cup (60 ml) sodium
bicarbonate (baking soda) dissolved in 1 1/2
gallons (6 liters) of water and flushed with
water.
5/8"
3/4"
7/8"
75
130
125
(102)
(176)
(169)
110
200
320
(149)
(271)
(434)
170
280
460
(230)
(380)
(624)
M14
55
(76.4)
97
(131)
136
(184)
Batteries are heavy. Use
p rop er lif tin g t echn iqu es
when moving them. Always
lift the battery with a com-
mercially available battery
lifting device. Do not tip bat-
t e rie s wh e n r e mo v in g or
installing them; spilled elec-
Always wear a safety shield or
approved safety goggles when
adding water or charging batter-
ies.
1"
190
(258)
480
(651)
680
(922)
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