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Summary of Contents for Ezgo EZGO 2001
- Page 1 28641-G01 English OWNER’S MANUAL AND SERVICE GUIDE ELECTRIC POWERED PERSONNEL CARRIERS AND GOLF CAR STARTING MODEL YEAR: 2001...
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Page 2: Safety
SAFETY Read and understand all labels located on the vehicle. For any questions on any of the information, contact an E-Z-GO representative for clarification. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground. -
Page 3: Service Guide
E-Z-GO Division of Textron is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124 OUTSIDE USA PHONE: 010-1-706-798-4311 FAX: 010-1-706-771-4609 E-Z-GO DIVISION OF TEXTRON, INC., P.O.BOX 388, AUGUSTA, GEORGIA USA 30903-0388... -
Page 4: Notes
NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, E-Z-GO Branch or E-Z-GO Warranty Department with vehicle serial number and manufacturer code. The use of non E-Z-GO parts may void the warranty. Overfilling batteries may void the warranty. -
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY ........................Inside covers NOTES ............................ii SAFETY INFORMATION......................v BEFORE INITIAL USE ....................... 1 Fig. 1 Initial Service Chart ........................1 Preparation of Seats for Service .......................... 1 Charger Installation .............................. 1 Fig. 2 Charger Installation ........................2 Fig. - Page 6 TABLE OF CONTENTS PDS MODEL VEHICLES ......................10 TIRES ............................10 Tire Repair ................................ 11 Wheel Installation .............................. 11 Fig. 14 Wheel Installation ........................11 LIGHT BULB REPLACEMENT ....................11 CARE AND CLEANING OF THE VEHICLE ................12 VEHICLE CARE PRODUCTS ....................12 TOP AND WINDSHIELD ......................12 TRAILERING ..........................
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Page 7: Safety Information
E-Z-GO Division of Textron is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. - Page 8 SAFETY INFORMATION Always apply service brake to control speed on steep grades. Always maintain adequate distance between vehicles. Always reduce speed in wet areas. Always use extreme caution when approaching sharp or blind turns. Always use extreme caution when driving over loose terrain. Always use extreme caution in areas where pedestrians are present.
- Page 9 SAFETY INFORMATION VENTILATION Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4%. Because hydrogen gas is lighter than air, it will collect in the ceiling of buildings necessitating proper ventilation. Five air exchanges per hour is considered the minimum requirement.
- Page 10 SAFETY INFORMATION Notes: Owner’s Manual and Service Guide Page viii...
- Page 11 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings GENERAL manual without the manufacturer’s prior written authori- zation. Where authorized modifications have been made, The following text is provided as recommended by part II the user shall ensure that capacity, operation, warning, of ASME/ANSI B56.8-1988.
- Page 12 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Control of Noxious Gases and Fumes turer; 4.8.1 When equipment powered by internal com- (b) emphasis on safety of passengers, material loads, bustion engines is used in enclosed areas, the atmo- carrier operator, and other employees;...
- Page 13 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings 5.4.9 Carriers shall not be parked or left unattended smooth, sweeping motion. such that they block or obstruct fire aisles, access to Loading stairways, or fire equipment.
- Page 14 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Maintenance Procedures prevent the use of the carrier until the leak has been eliminated. 6.2.1 Maintenance and inspection of all carriers (o) The carrier manufacturer’s capacity, operation, and shall be performed in conformance with the manufac- maintenance instruction plates, tags, or decals shall be...
- Page 15 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings GENERAL 5.2.1. Steep Grade The following text is provided as recommended by part II In areas where steep grades exist, golf car operations of ANSI / GCMA Z130.1 - 1993.
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Page 16: Preventive Maintenance
SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings MAINTENANCE liters per car per charge. Because of the highly volatile nature of hydrogen gas and its propensity to rise and accumulate at the ceiling in pockets, a minimum of 5 air 6.1. - Page 17 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings governors and all other safety devices shall be inspected 7. FUELS HANDLING AND STORAGE/ and maintained in a safe and proper operating condition BATTERY CHARGING and shall not be modified as supplied by the manufac- turer.
- Page 18 SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Notes: Owner’s Manual and Service Guide Page xvi...
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Page 19: Before Initial Use
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Thank you for your purchase. The vehicle is equipped Never charge a vehicle in an area that is subject to flame with an electronic speed control unit that is the most or spark. -
Page 20: Fig. 2 Charger Installation
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings SERIAL NUMBER PLATE LOCATION Provide Protection From Elements The serial and manufacturing numbers are located on a plate on the passenger side of the dash panel (Ref Fig. -
Page 21: Fig. 5 Key/Light Switch
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Parking Brake Direction Selector (PDS) Depending on the vehicle model, the parking brake may State of Charge Meter be either foot or hand operated (Ref Fig. -
Page 22: Horn
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Horn With the switch in ‘TOW/MAINTENANCE’ position: • the controller is deactivated The horn activating button is located either on the steer- •... -
Page 23: Controller Diagnostics (Pds Vehicles Only)
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings The PDS is a low power consumption unit but it will drain Use extra care and reduced speed when driving the vehicle batteries over a period of time if not on poor surfaces, such as loose dirt, wet grass, recharged. -
Page 24: Additional Warnings And Cautions (Applicable To Pds Vehicles)
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Additional Warnings and Cautions alarm will beep indicating that vehicle is in ‘walk away’... -
Page 25: Anti-Stall Feature (Pds Vehicle)
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings To start the electric vehicle on a hill: Place left foot on the On steep hills, it is possible for non-PDS vehicles to service brake. -
Page 26: Direction Selector Adjustment
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings DIRECTION SELECTOR ADJUSTMENT To prevent personal inju- ry or death, do not ride To ensure forward and reverse will fully engage when on vehicle being towed. -
Page 27: Fig. 11 Lifting The Vehicle
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Use maximum of three pumps of grease for each grease fitting - Over greasing Center of may damage grease seals. -
Page 28: Fig. 13 Add, Check And Drain Rear Axle Lubricant
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings PDS MODEL VEHICLES Test the PDS system at regular intervals by allowing the vehicle to roll down an incline with the accelerator pedal released. -
Page 29: Tire Repair
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings lower pressure prevents tires from cutting into the turf. For vehicles being used on paved or hard surfaces, tire Tire/wheel style 'Cross Sequence' may vary... -
Page 30: Care And Cleaning Of The Vehicle
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings CARE AND CLEANING OF THE VEHICLE ing is a problem, or in areas of extreme temperature ranges. -
Page 31: Trailering
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings TRAILERING HARDWARE To prevent personal inju- Periodically, the vehicle should be inspected for loose ry to occupants of other fasteners. -
Page 32: Periodic Service Schedule
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings PERIODIC SERVICE SCHEDULE Check Clean, Adjust, etc. Replace NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions DAILY BODY Clean body components as required... - Page 33 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following) DIRECTION SELECTOR Check for wear and smooth movement (lubricate shaft with light oil if required) Check for excessive play and tightness of retaining nuts...
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Page 34: Batteries And Charging
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings BATTERIES AND CHARGING Wrap wrenches with vinyl tape to prevent the possibili- Safety ty of a dropped wrench from ‘shorting out’... -
Page 35: Monthly
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Charge the batteries after each days use. Over the life of the battery, a considerable amount of water is consumed. -
Page 36: Fig. 20 Automatic Watering Gun
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Watering gun similar to the type included in the E-Z-GO Battery Maintenance Kit 1 1/2 gallons (6 liters) Clear Water... -
Page 37: Fig. 22 Freezing Point Of Electrolyte
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings BL+ to BL- to B- Front of Vehicle Solenoid on ESC Charger Fig. 23 Battery Connections Battery Charging 1.140 1.180... -
Page 38: Ac Voltage
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings In some portable chargers there will be a rattle present in the body of the DC plug. This rattle Bulb Float is caused by an internal magnet contained within the charger... -
Page 39: Using A Hydrometer
ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Using A Hydrometer Electrolyte 1. Draw electrolyte into the hydrometer several times to Temperature permit the thermometer to adjust to the electrolyte ˚... - Page 40 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Notes: Owner’s Manual and Service Guide Page 22...
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Page 41: General Specifications
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner’s Manual and Service Guide Page 23... -
Page 42: Shuttle 4 Electric Powered Personnel / Cargo Carrier
GENERAL SPECIFICATIONS SHUTTLE 4 ELECTRIC POWERED PERSONNEL / CARGO CARRIER WEIGHT (without batteries) ............. 710 lbs. (322 kg) TIRES (6 ply rated) ..............18 x 8.50 x 8 TIRE PRESSURE ..............18 - 22 psi (124 - 152 kPa) LOAD CAPACITY (including operator, passengers, cargo and accessories) ......1200 lbs. -
Page 43: Shuttle 6 Electric Powered Personnel / Carrier
GENERAL SPECIFICATIONS SHUTTLE 6 ELECTRIC POWERED PERSONNEL CARRIER WEIGHT (without batteries) ............. 710 lbs. (322 kg) TIRES (6 ply rated) ..............18 x 8.50 x 8 TIRE PRESSURE ..............18 - 22 psi (124 - 152 kPa) LOAD CAPACITY (including operator, passengers, cargo and accessories) ...... -
Page 44: Te5 Electric Powered 5 Passenger Golf Car
GENERAL SPECIFICATIONS ELECTRIC POWERED 5 PASSENGER GOLF CAR WEIGHT (without batteries) ............. 710 lbs. (322 kg) TIRES (6 ply rated) ..............18 x 8.50 x 8 TIRE PRESSURE ..............18 - 22 psi (124 - 152 kPa) LOAD CAPACITY (including operator, passengers, cargo and accessories) ......1200 lbs. -
Page 45: Te5 Pds Electric Powered 5 Passenger Golf Car
GENERAL SPECIFICATIONS TE5 PDS ELECTRIC POWERED 5 PASSENGER GOLF CAR WEIGHT (without batteries) ............. 710 lbs. (322 kg) TIRES (6 ply rated) ..............18 x 8.50 x 8 TIRE PRESSURE ..............18 - 22 psi (124 - 152 kPa) LOAD CAPACITY (including operator, passengers, cargo and accessories) ...... -
Page 46: Fig. 27 Vehicle Dimensions
GENERAL SPECIFICATIONS Lowest Clearance At Differential 4.25 in. (10.8 cm) (All Models) SHUTTLE 4 SHUTTLE 6 93.5 in. (237 cm) 122 in. (310 cm) 132.5 in. (337 cm) 134.5 in. (342 cm) 46.5 in. (118 cm) 93.5 in. (237 cm) 122 in. -
Page 47: Fig. 28 Vehicle Dimensions And Incline Specifications
GENERAL SPECIFICATIONS 67 in. (170 cm) 49 in. (123 cm) Front RECOMMENDED MAX SIDE TILT 33.5 in. (85 cm) 25% or 14˚ MAX Rear 38 in. (97 cm) RECOMMENDED MAX RAMP GRADE 25% or 14˚ MAX Fig. 28 Vehicle Dimensions and Incline Specifications Owner’s Manual and Service Guide Page 29... -
Page 48: Fig. 29 Vehicle Turning Clearance
GENERAL SPECIFICATIONS TURNING CLEARANCE DIAMETER 29 ft. (8.8 m) 94 in. (240 cm) INTERSECTING AISLE CLEARANCE 94 in. (240 cm) Fig. 29 Vehicle Turning Clearance Owner’s Manual and Service Guide Page 30... - Page 49 Read and understand the following warnings Read and understand the following text and before attempting to operate the vehicle: warnings before attempting to service vehicle: In any product, components will eventually fail to perform properly as the result of normal use, age, wear or abuse. prevent personal It is virtually impossible to anticipate all possible compo-...
- Page 50 E-Z-GO Division of Textron Inc. P.O. Box 388 Augusta, Georgia 30903-0388 USA Inside USA Phone: 1-800-241-5855, FAX: 1-800-448-8124 Outside USA Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.
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