Ezgo SHUTTLE 4 Service Manual
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Ezgo SHUTTLE 4 Service Manual

Ezgo SHUTTLE 4 Service Manual

Electric & precision drive system personnel carriers and 5 passenger golf car
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See also: Owner's Manual & Service Book , Technician's Repair and Service Manual
SERVICE PARTS MANUAL
Ref Fcv 7
ELECTRIC & PRECISION DRIVE SYSTEM™
PERSONNEL CARRIERS AND
5 PASSENGER GOLF CAR
STARTING MODEL YEAR: 2002
REVISED: 12/2002
28736-G01
6
5
9
1 1
1 6
1 5
1 3
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
1 0
4

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Summary of Contents for Ezgo SHUTTLE 4

  • Page 1 28736-G01 1 - I N C L U D E S I T E M S 3 - 1 6 SERVICE PARTS MANUAL Ref Fcv 7 ELECTRIC & PRECISION DRIVE SYSTEM™ PERSONNEL CARRIERS AND 5 PASSENGER GOLF CAR STARTING MODEL YEAR: 2002 REVISED: 12/2002...

  • Page 2: Precision Drive System

    SERVICE PARTS MANUAL ELECTRIC AND PRECISION DRIVE SYSTEM™ PERSONNEL CARRIERS AND 5 PASSENGER GOLF CAR VEHICLES SHUTTLE™ 4 SHUTTLE™ 6 TE5 PDS Textron Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice.
  • Page 3 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty.
  • Page 4 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ILLUSTRATED PARTS BREAKDOWN .
  • Page 5 TABLE OF CONTENTS Notes: Service Parts Manual Page iv...
  • Page 6 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION • TABLE OF CONTENTS • HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN • Contains illustrations and parts lists for all systems of the vehicle APPENDIX •...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1.
  • Page 8 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page ix...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL Service Parts Manual Page x...
  • Page 10 Service Parts Manual Page xi...
  • Page 11 ACCELERATOR 1 - Includes Items 3 - 43 31 - Includes Items 32 - 35 33 - Includes Items 34, 35 To Direction Selector Harness Ref Acl 7-1 Service Parts Manual Page A-1...
  • Page 12 ACCELERATOR Ref Acl 7-2 Service Parts Manual Page A-2...
  • Page 13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 73333-G08 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3 - 19, 21, 23, 26 - 43) ....
  • Page 14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 25799-G01 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 32 - 35).....
  • Page 15 BATTERY CHARGER (PORTABLE) Ref Bcp 7 Service Parts Manual Page B-1...
  • Page 16 BATTERY CHARGER (PORTABLE) THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 17 BATTERY CHARGER (ON BOARD) Ref Bco 7 Service Parts Manual Page B-3...
  • Page 18 BATTERY CHARGER (ON BOARD) THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 19 BODY 1 - Includes Items 2 - 5 Ref Bod 7-1 Service Parts Manual Page C-1...
  • Page 20 BODY Ref Bod 7-2 Service Parts Manual Page C-2...
  • Page 21 BODY 71 - Includes Items 73, 74 72 - Includes Items 73, 74 90 - Includes Items 91 Ref Bod 7-3 Service Parts Manual Page C-3...
  • Page 22 BODY Ref Bod 7-4 Service Parts Manual Page C-4...
  • Page 23 BODY Ref Bod 7-5 Service Parts Manual Page C-5...
  • Page 24 BODY 176 - Includes Items 177 - 179 Ref Bod 7-6 Service Parts Manual Page C-6...
  • Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 26 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 27 10570-G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) ..........18436-G1 PLASTIC DRIVE RIVET, 1/4" X 9/16" LG ............71451-G02 REAR BUMPER (SHUTTLE 4, TE5 PDS) ............71456-G01 REAR BUMPER (SHUTTLE 6) (INCLUDES ITEM 91) ........Service Parts Manual Page C-9...
  • Page 28 QTY. 71457-G01 STAY ......................71398-G01 BOLT, 1/4 - 20 X 1 1/4" LG (SHUTTLE 4 - QTY 4) (SHUTTLE 6 - QTY 2) ..AR 00559-G8 WASHER, 5/16" (SHUTTLE 4 - QTY 4) (SHUTTLE 6 - QTY 2)......AR 71455-G01 BUMPER PLUG ....................
  • Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 WASHER, 5/16" ....................11098-G6 LOCK NUT, 5/16 - 18 ..................74099-G01 LABEL (WARNING) (BED LATCH - SHUTTLE 4)..........74095-G01 LABEL (WARNING) (LOAD BED - SHUTTLE 4) ..........70361-G02 FOOT REST ASSEMBLY (INCLUDES ITEMS 177 - 179) ........70633-G01 FOOT REST ....................70362-G01 FLOOR MAT ....................
  • Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BODY Service Parts Manual Page C-14...
  • Page 33 BRAKES - HYDRAULIC Ref Brh 7-1 Service Parts Manual Page D-1...
  • Page 34 BRAKES - HYDRAULIC Ref Brh 7-2 Service Parts Manual Page D-2...
  • Page 35 BRAKES - HYDRAULIC 109 - Includes Items 110 - 116 Ref Brh 7-3 Service Parts Manual Page D-3...
  • Page 36 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 37 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 39 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 40 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 41: Direction Selector

    DIRECTION SELECTOR 1 - Includes Items 2 - 26 2 - Includes Items 3 - 5 22 21 For dash mounted direction selector, see ELECTRICAL SYSTEM Ref Dsl 7 Service Parts Manual Page E-1...
  • Page 42 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 43 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 DIRECTION SELECTOR Service Parts Manual Page E-4...

  • Page 45: Electrical System

    ELECTRICAL SYSTEM Ref Ele 7-1 Service Parts Manual Page F-1...
  • Page 46 ELECTRICAL SYSTEM PDS MODELS ONLY GRN/BLK 108 109 111 112 40 - Includes Items 41 - 43 PDS MODELS ONLY: STATE OF CHARGE METER AND KEY SWITCH DASH MOUNTED DIRECTION SELECTOR, STATE OF CHARGE METER AND KEY SWITCH Ref Ele 7-2 Service Parts Manual Page F-2...
  • Page 47 ELECTRICAL SYSTEM BLU/WHT ORN/WHT COLUMN MOUNTED HORN BUTTON FLOOR MOUNTED HORN BUTTON Electrical 105 104 Tape Floorboard Front of Vehicle Ref Ele 7-3 Service Parts Manual Page F-3...
  • Page 48 ELECTRICAL SYSTEM HEADLIGHT Passenger Side Driver Side Ref Ele 7-4 Service Parts Manual Page F-4...
  • Page 49 ELECTRICAL SYSTEM Rear Fender TURN SIGNAL Ref Ele 7-5 Service Parts Manual Page F-5...
  • Page 50 ELECTRICAL SYSTEM HOUR METER 93 - Includes Items 94 - 98 Solenoid Ref Ele 7-6 Service Parts Manual Page F-6...
  • Page 51 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 52 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 53 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 54 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 55 ELECTRONIC SPEED CONTROL 1 - Includes Items 2 - 24 From Control Harness 17 - Includes Items 18 - 21 23 19 Batteries Accelerator Harness Direction Selector Ref Esc 7 Service Parts Manual Page G-1...
  • Page 56 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 57 ELECTRONIC SPEED CONTROL - PDS #4 Black #10 Black 21, 22 23, 24 From Motor A1 From Motor F2 (Power Harness) (Power Harness) #4 Black From Motor A2 (Power Harness) #18 Yellow From J1 Pin 5 (Control Harness) #18 Blue From J1 Pin 17 (Control Harness) 9, 10...
  • Page 58 ELECTRONIC SPEED CONTROL - PDS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 59 FRONT SUSPENSION/STEERING *Truck Models Only Front of Vehicle Part of Frame Part of Frame 4,15 19,30 48, 49 *NOTE: Tie Rod Not 4 LUG Shown for Clarity 3,14 3 - Includes Items 4 -10 7 - Includes Item 8 14 - Includes Items 5 - 10, 15 18 - Includes Items 19 - 25 22 - Includes Item 23 29 - Includes Items 20 - 25, 30...
  • Page 60 FRONT SUSPENSION/STEERING Front of Vehicle 83,88 81,86 84,89 82,87 56 - Includes Items 57 - 68 64 - Includes Items 65 - 68 81 - Includes Items 82 - 84 86 - Includes Items 87 - 89 100 - Includes Items 101, 102 119 - Includes Items 120 - 124 Ref Fss 1-2 Service Parts Manual...
  • Page 61 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 62 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 63 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 64 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 65 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 66 FRONT SUSPENSION/STEERING Notes: Service Parts Manual Page H-8...

  • Page 67: Electric Motor

    ELECTRIC MOTOR 1 - Includes Items 2 - 11 14 - Includes Items 15 - 28 PDS ONLY Ref Mtr 7 Service Parts Manual Page J-1...
  • Page 68 ELECTRIC MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 69 REAR AXLE - HYDRAULIC NOTE: Apply a light coat of moly grease 1 - Includes Items 3 - 8 to male spline before assembly. 2 - Includes Items 3 - 8 Reference item 10 Front of Vehicle Brake Drum Brake Mechanism Axle Tube Ref Rax 7...
  • Page 70 REAR AXLE - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 71: Rear Suspension

    REAR SUSPENSION Ref Rsp 7 Service Parts Manual Page L-1...
  • Page 72 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 73 SEATING Passenger Side Driver Side SHUTTLE Floormat Ref Sea 7-1 Service Parts Manual Page M-1...
  • Page 74 SEATING Ref Sea 7-2 Service Parts Manual Page M-2...
  • Page 75 SEATING 54 - Includes Items 55 - 58 SHUTTLE 41 - Includes Items 42 - 48 Body Section Ref Sea 7-3 Service Parts Manual Page M-3...
  • Page 76 SEATING SHUTTLE 6 61 - Includes Items 62 - 73 64 - Includes Items 65 - 71 Ref Sea 7-4 Service Parts Manual Page M-4...
  • Page 77 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 78 00414-G8 BOLT, 1/4 - 20 X 1" LG ..................00565-G7 LOCK WASHER, 1/4"..................71611-G** SEAT BOTTOM (INCLUDES ITEMS 42 - 48) (SHUTTLE 4 & 6) ......71610-G01 SEAT HINGE ....................00720-G08 SCREW, #12 - 14 X 1" LG ................71012-G01 FRONT EDGE TRIM..................
  • Page 79 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 80 SEATING Service Parts Manual Page M-8...

  • Page 81: Weather Protection

    WEATHER PROTECTION Strut Front of Strut Vehicle Windshield Front of Vehicle FOLD DOWN WINDSHIELD Retainer 1 - Includes Items 2 - 9 Strut Front of Vehicle REAR WINDSHIELD 11 - Includes Items 12 - 17 Strut FULL WINDSHIELD Front of Vehicle 19 - Includes Items 20 - 25 Ref Wea 7-1 Service Parts Manual...
  • Page 82 WEATHER PROTECTION Rear 30, 31 Rear of Vehicle Strut (Driver Side Shown) Front Strut Front of Vehicle SUN TOP (SHUTTLES) 27 - Includes Items 28 - 49 (Inside) (Front Passenger Side Shown) Front of Vehicle Ref Wea 7-2 Service Parts Manual Page N-2...
  • Page 83 WEATHER PROTECTION Front Of Vehicle (Driver Side Rear Shown) (Driver Side Shown) Front Of Vehicle Front Of Vehicle SUN TOP (TE5/TG5) 51 - Includes Items 52 - 69 Ref Wea 7-3 Service Parts Manual Page N-3...
  • Page 84 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 85 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 86 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 87 WHEELS AND TIRES 1 - Includes Items 2 - 4 6 - Includes Items 7 - 9 8" CHROME HUBCAP SILVER / GOLD SPOKE HUBCAP 6" CHROME HUBCAP 15, 16 Ref Whl 7 Service Parts Manual Page P-1...
  • Page 88 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.

  • Page 89: Wheels And Tires

    WHEELS AND TIRES Service Parts Manual Page P-3...
  • Page 90 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A-1...
  • Page 91 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. BATTERY MAINTENANCE KIT ........................25587-G01 SEAL INSTALLATION TOOL (REAR AXLE SHAFT SEAL) ................18739-G1 BATTERY SET DISCHARGER, 36 VOLT, 75 AMP ..................28251-G01 CURRENT INDICATOR ............................16489-G2 DIGITAL MULTI-METER ........................... 27481-G01 CRIMPING TOOL ............................27765-G01 SLIDE HAMMER (AXLE/HUB REMOVAL) ......................
  • Page 92 SPECIALTY PRODUCTS BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER ............75506-G01 BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER........75507-G01 MULTI-PURPOSE VALUE PACK........................75508-G01 • BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY • PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY •...
  • Page 93 SPECIALTY PRODUCTS Notes: Service Parts Manual Appendix A-4...
  • Page 94 OPTIONS/ACCESSORIES OPTIONS/ACCESSORIES Service Parts Manual Appendix B-1...
  • Page 95 OPTIONS/ACCESSORIES ITEM KIT NO. COMMENTS ACCESSORIES LISTING KIT NO. SECTION CHROME HUB CAP 8" ......14913-G1 ....WHEELS AND TIRES CHROME HUB CAP 6"...
  • Page 96 INDEX OF MAJOR COMPONENTS INDEX OF MAJOR COMPONENTS Service Parts Manual INDEX-1...

  • Page 97: Table Of Contents

    INDEX OF MAJOR COMPONENTS BY PART DESCRIPTION BATTERY RACK ..............C-8 BRAKE ASSEMBLY (PASSENGER SIDE) ....... D-6 BEARING AND RACE ............H-3 BRAKE DRUM ..............D-7 BRAKE ASSEMBLY (DRIVER SIDE)......... D-6 BRAKE PEDAL ..............D-4 CARGO DECK..............C-11 COWL ................C-8 CHARGER HARNESS / RECEPTACLE ......
  • Page 98 INDEX OF MAJOR COMPONENTS PEDAL BOX ASSEMBLY ........... A-3 PINION SEAL..............H-5 PEDAL BOX ASSEMBLY, PDS MODEL ONLY ....A-3 PUSH ROD ASSEMBLY............ D-5 RACK AND PINION UNIT........... H-4 REAR AXLE AND BRAKE ASSEMBLY, PDS ....K-2 RACK BALL JOINT............. H-5 REAR BODY ASSEMBLY..........

  • Page 99: Table Of Contents

    INDEX OF MAJOR COMPONENTS 70643-G03 MASTER CYLINDER SERVICE KIT ....D-5 70664-G02 LEAF SPRING (HEAVY DUTY)....... H-4 70830-G01 DIRECTION SELECTOR ASSEMBLY .... E-2 70835-G** SEAT BOTTOM (TE5) ........M-6 70836-G00* SEAT POD ............. M-5 70853-G** SEAT BOTTOM (SHUTTLE) ......M-6 70866-G01 SHIFT BRACKET AND SWITCH.....
  • Page 100 E-Z-GO Division of Textron, Inc. P.O. Box 388 Augusta, Georgia 30903-0388 USA Inside USA Phone: 1-800-241-5855, FAX: 1-800-448-8124 Outside USA Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc.

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