Lubrication; Pds System Test; Hardware; Capacities And Replacement Parts - Ezgo 605681 Owner's Manual And Service Manual

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

LUBRICATION

Do not use more than three (3) pumps of grease in any
grease fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that
could damage components.
Putting more than three pumps of grease in a grease fit-
ting could damage grease seals and cause premature
bearing failure (Ref Fig. 18 on page 17) (Ref Fig. 19 on
page 17).
Ball Joints (2)
and Idler Arm
King Pin
Ball Joint
Ball Joint on
Rack and Rod
Rack Ball Joint
View From Underside Of Vehicle
Ref Lub 3
Fig. 18 Lubrication Points - Early Production
Rack Ball Joint
Ref Lub 1 View From Underside Of Vehicle
Fig. 19 Lubrication Points - Late Production
O P E R A T I O N A N D S E R V I C E I N F O R M A T I O N
King Pin
Ball Joint
Steering Unit
Tie Rod Ends
Owner's Manual and Service Guide

PDS SYSTEM TEST

At monthly intervals, test the PDS system by allowing the
vehicle to roll down an incline with the accelerator pedal
released. Braking force should be felt at approximately 2
mph (3 kph) indicating that the PDS system is function-
ing. If vehicle speed continues to rise, apply the service
brake and have vehicle inspected by a trained mechanic.

HARDWARE

Periodically, the vehicle should be inspected for loose
fasteners. Fasteners should be tightened in accordance
with the Torque Specifications table (Ref Fig. 21 on page
18).
Use care when tightening fasteners and refer to the
Technician's Repair and Service Manual for specific
torque values.
Generally, three grades of hardware are used in the vehi-
cle. Grade 5 hardware can be identified by the three
marks on the hexagonal head and grade 8 hardware is
identified by 6 marks on the head. Unmarked hardware is
Grade 2 (Ref Fig. 21 on page 18).

CAPACITIES AND REPLACEMENT PARTS

Rear Axle Oil
Fuse
Headlight Bulb
Marker Bulb
Turn Signal Bulb
Tail Light Bulb
Ref Cap 1
Fig. 20 Capacities and Replacement Parts
40 oz (1.2 liters) / SAE 30
15 amp (P/N 18392-G1)
#894 (P/N 74004-G01)
#912 (P/N 74005-G01)
#921 (P/N 74006-G01)
#1157 (P/N 21759-G1)
Page 17