SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground.
TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: 1-800-774-3946, FAX: 1-800-448-8124 SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 INTERNATIONAL: PHONE: 010-1-706-798-4311, FAX: 010-1-706-771-4609 E-Z-GO DIVISION OF TEXTRON, INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA 30906-3852 Owner’s Manual and Service Guide...
NOTES This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
SAFETY INFORMATION This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. To reduce the chance of personal injury or property damage, the following must be carefully observed: Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-Z- GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph.
SAFETY INFORMATION Standards of the United States of America (USA) and are not equipped for operation on public streets. Some commu- nities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordi- nances.
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SAFETY INFORMATION • Use recommended tools. • Determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle. • Support the vehicle using wheel chocks and jack stands. Never get under a vehicle that is supported by a jack. Lift the vehicle in accordance with the manufacturer’s instructions.
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SAFETY INFORMATION Notes: Owner’s Manual and Service Guide Page viii...
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings GENERAL manual without the manufacturer’s prior written authori- zation. Where authorized modifications have been made, The following text is provided as recommended by part II the user shall ensure that capacity, operation, warning, of ASME/ANSI B56.8-1988.
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Control of Noxious Gases and Fumes turer; 4.8.1 When equipment powered by internal com- (b) emphasis on safety of passengers, material loads, bustion engines is used in enclosed areas, the atmo- carrier operator, and other employees;...
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings 5.4.9 Carriers shall not be parked or left unattended smooth, sweeping motion. such that they block or obstruct fire aisles, access to Loading stairways, or fire equipment.
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Maintenance Procedures prevent the use of the carrier until the leak has been eliminated. 6.2.1 Maintenance and inspection of all carriers (o) The carrier manufacturer’s capacity, operation, and shall be performed in conformance with the manufac- maintenance instruction plates, tags, or decals shall be...
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings GENERAL 5.2.1. Steep Grade The following text is provided as recommended by part II In areas where steep grades exist, golf car operations of ANSI / GCMA Z130.1 - 1993.
SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings MAINTENANCE liters per car per charge. Because of the highly volatile nature of hydrogen gas and its propensity to rise and accumulate at the ceiling in pockets, a minimum of 5 air 6.1.
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings governors and all other safety devices shall be inspected 7. FUELS HANDLING AND STORAGE/ and maintained in a safe and proper operating condition BATTERY CHARGING and shall not be modified as supplied by the manufac- turer.
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SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Notes: Owner’s Manual and Service Guide Page xvi...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Thank you for purchasing this vehicle. Before driving the Check for correct tire inflation. See GENERAL SPECIFI- vehicle, we ask you to spend some time reading this CATIONS.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Commutateur à clé/ interrupteur des feux Jauge de carburant Voyant lumineux de basse pression d'huile Fig. 2 Key/Light Switch, Low Oil Pressure Light and Fuel Gauge If the vehicle is equipped with factory installed Starter...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings With the key switch ‘ON’, depressing the accelerator pedal starts the engine. When the pedal is released, the engine will stop (Ref.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings observed: Niveau d'huile maximal Remplir le Refer to GENERAL SPECIFICATIONS for seating pour un moteur chaud moteur froid Ne pas remplir excessivement capacity.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings STARTING THE VEHICLE ON A HILL ous condition. The fuel tank is located under the seat on the passenger To reduce the possibility side of the vehicle (Ref.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings If the vehicle battery has become discharged, it must be seals, plastics, seat material, body finish or electrical sys- charged using a 12 volt charger that is rated at 10 amps tem.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings To reduce the possibility of severe injury or death Centre de from a vehicle falling l'essieu avant from a jack: Be sure the vehicle is on a firm and level surface.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Tire inflation should be determined by the condition of the terrain. See GENERAL SPECIFICATIONS section for recommended tire inflation pressure.
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OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings With the short running times associated with this kind of vehicle, the generator is more than adequate to maintain the battery charge level.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings TRANSPORTING VEHICLE Always remove windshield before transporting. Maximum speed with sun top installed is 50 mph TOWING (80 kph).
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Reduce the possibility of accidental starting by To prolong vehicle life, some mainte- removing and grounding spark plug wires and nance items must be serviced more fre- disconnecting battery at negative terminal before quently on vehicles used under severe driving conditions such...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings PERIODIC SERVICE SCHEDULE ✓ ♦ ▲ Replace Check Clean, Adjust, etc. To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa- tive or see the Repair and Service Manual for this vehicle.
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OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings ✓ Check for damage to axle and loose or missing hardware FRONT AXLE ✓ Check for oil leakage and loose fasteners FRONT SHOCK ABSORBERS ✓...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings ✓ MUFFLER/EXHAUST Check mounting hardware; check for leaks at head and muffler gaskets ✓ VALVES Check cold (intake/exhaust) per Technician’s Repair and Service Manual 500 HOURS (includes items listed in previous tables &...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Grand joint torique SERVICE INTENSIF Filtre à huile 10W-40 10W-40 10W-30 10W-30 Petit joint torique à l'intérieur SERVICE LEGER du bout du filtre à...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Check the oil level again with the vehicle on level ground. Oil should be added to bring the level into the safe oper- ating range.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer. Flexion maxi admissible : 10 mm Cleaning should take place per the Periodic Service (nouvelle courroie)
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Accélérer 6 litres d’eau claire à la 1 litre d’eau claire vitesse Surface carrelée au sol 60 ml de 10 ml de sèche...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Drive the vehicle at maximum speed on a flat, dry, clean, paved surface (Ref. Fig. 27 on page 18). Quickly depress the brake pedal to latch the parking brake at the line or marker in the test area and remove foot from pedal.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings accessible by unsnapping top clips from the air box and swinging the cover open. Remove cover and air filter ele- ment (Ref.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings the aluminum cylinder head threads. Always wear safety glasses while refueling to pre- vent possible eye injury from gasoline or gasoline Remove and inspect the spark plugs at intervals indi- vapor.
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings VALEURS DE COUPLE FT. LBS. (Nm) A moins d’indication contraire dans le texte, serrer toute la boulonnerie de montage conformément à ce tableau. Le tableau ci-dessous donne des valeurs de couple à...
OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings CAPACITIES AND REPLACEMENT PARTS Réservoir de carburant 22,5 litres, indice d'octane : 87 1,4 litre Huile moteur Filtre à...
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OPERATION AND SERVICE INFORMATION Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Notes: Owner’s Manual and Service Guide Page 24...
GENERAL SPECIFICATIONS Dégagement le plus bas au différentiel 10,8 cm (Tous les modèles) SHUTTLE 4 SHUTTLE 6 237 cm 310 cm 337 cm 342 cm 118 cm 238 cm 310 cm 118 cm Fig. 36 Vehicle Dimensions Owner’s Manual and Service Guide Page 30...
GENERAL SPECIFICATIONS 170 cm 123 cm Avant RAMPE MAX. RECOMMANDEE 85 cm PENTE 25 % ou 14° MAXI Arrière 97 cm INCLINAISON LATERALE MAX. RECOMMANDEE PENTE 25 % ou 14° MAXI Fig. 38 Vehicle Dimensions and Incline Specifications Owner’s Manual and Service Guide Page 32...
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GENERAL SPECIFICATIONS TURNING CLEARANCE DIAMETER 29 ft. (8.8 m) TG5 SHOWN 94 in. (240 cm) INTERSECTING AISLE CLEARANCE 94 in. (240 cm) Fig. 39 Vehicle Turning Clearance Owner’s Manual and Service Guide Page 33...
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Remarques : GENERAL SPECIFICATIONS Owner’s Manual and Service Guide Page 34...
VEHICLE WARRANTIES DOMESTIC WARRANTY (U.S. AND CANADA) To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code. Owner’s Manual and Service Guide Page 36...
VEHICLE WARRANTIES 2004 INTERNATIONAL WARRANTY (ALL COUNTRIES OUTSIDE THE U.S. AND CANADA) E-Z-GO Division of Textron, Inc. ("E-Z-GO") warrants to the Original Retail Purchaser or the Original Retail Lessee that any 2004 E-Z-GO vehicle and/or Battery Charger shall be free from any defects in material or workmanship for one year from the date of installation at the customer's location with respect to parts and labor.
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Remarques : VEHICLE WARRANTIES Owner’s Manual and Service Guide Page 38...
VEHICLE WARRANTIES - FEDERAL (2004) FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States, except the State of California Fuji Heavy Industries Ltd. and E-Z-GO Division of Textron Augusta, Georgia, (herein “E-Z-GO”) warrant(s) to the initial retail purchaser and each subsequent owner, that this Non-road engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S.
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VEHICLE WARRANTIES - FEDERAL (2004) deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled mainte- nance. As the engine owner, you should however be aware that E-Z-GO may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
VEHICLE WARRANTIES - CALIFORNIA (2004) CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Fuji Heavy Industries Ltd. (herein "FUJI") are pleased to explain the emis- sion control system warranty on your 2004 and later small off-road engine (herein "engine"). In California, new en- gine must be designed, built and equipped to meet the State's stringent anti-smog standards.
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VEHICLE WARRANTIES - CALIFORNIA (2004) part which is scheduled for replacement as required maintenance shall be warranted for the pe- riod of time up to the first scheduled replacement point for that part. 3. DIAGNOSIS You shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an authorized dealer, distributor or service provider.
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VEHICLE WARRANTIES - CALIFORNIA (2004) (iii) Spark advance/retard system, if applicable (4) Exhaust manifold, if applicable (5) Miscellaneous Items Used in Above Systems (i) Electronic controls, if applicable (ii) Hoses, belts, connectors, and assemblies (iii) Filter lock assy (gaseous fuel, if applicable) I.
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Remarques : VEHICLE WARRANTIES - CALIFORNIA (2004) Owner’s Manual and Service Guide Page 44...
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY (EUROPE ONLY) Owner’s Manual and Service Guide Page 45...
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DECLARATION OF CONFORMITY Owner’s Manual and Service Guide Page 46...
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DECLARATION OF CONFORMITY EC Declaration of Conformity • Déclaration de Conformité CE • EG Conformiteits-Declaratie • EG-Konformitatsbescheinigung • Certificato di Conformità CE • EF Konformitetserklæring • EU Uppfyllandecertifikat • Ilmoitus yhdenmukaisuudesta ey:n sääntöjen kanss • Declaración de Conformidad de la CE • Declaração de Conformidade da CE We the undersigned •...
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DECLARATION OF CONFORMITY Notes: Owner’s Manual and Service Guide Page 48...
LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS Owner’s Manual and Service Guide Appendix A - 1...
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LABELS AND PICTOGRAMS Pour des explications sur ces pictogrammes,voir les pages suivantes : (2,3,4,6,9,36,37, 35964-G01 38,39,40,29) 35964G01 Pour des explications sur Pour des explications sur To Prevent Roll-Back Apply Service Fully Depress Accelerator While ces pictogrammes,voir ces pictogrammes,voir On a Hill From a Brake With Release Releasing Service Brake As...
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LABELS AND PICTOGRAMS AVERTISSEMENT AVERTISSEMENT POUR LA CAPACITE MAXIMALE DE LA ZONE DE CHARGEMENT ET POUR LES COTES, VOIR LE MANUEL LIRE LE MANUEL FIXER LA CHARGE LE PLUS EN AVANT xxx lbs. POSSIBLE. CAPACITE xxx kg MAXIMALE DE LA ZONE AVERTISSEMENT DE CHARGEMENT ATTENTION AU...
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LABELS AND PICTOGRAMS ELOIGNER DES NETTOYER LES DEVERSEMENTS FLAMMES D'ESSENCE AVEC DE L'EAU, AVANT DE METTRE LE MOTEUR ESSENCE EN MARCHE NE PAS JETER LES SANS PLOMB BATTERIES DANS LES POUBELLES NE PAS RENVERSER D'ESSENCE SUR UN MOTEUR CHAUD NE PAS CONDUIRE POMPE DE SUR AUTOROUTES CARBURANT AU SOL...
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LABELS AND PICTOGRAMS RISQUE DE COINCEMENT. UTILISER COTE ELOIGNER LES MAINS CONDUCTEUR SEULEMENT POSITION 'MARCHE' NE PAS SE PENCHER POSITION EN DEHORS DU VEHICULE 'ARRET' PHARES POUR UTILISER LE VEHICULE EN MARCHE AVANT : ✱ PLACER LA CLE SUR 'MARCHE' OUVERT ✱...
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LABELS AND PICTOGRAMS CHARGE MAXIMALE DU HAYON APPUYER SUR LA PEDALE RELACHER ET APPUYER SUR LA PEDALE Ref Pic 1-4 Owner’s Manual and Service Guide Appendix A - 6...
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Read and understand the following warnings Some components are heavy, spring loaded, highly cor- before attempting to operate the vehicle: rosive, explosive or may produce high amperage or reach high temperatures. Gasoline, carbon monoxide, prevent personal battery acid and hydrogen gas could result in serious injury or death, observe bodily injury to the technician/mechanic and bystanders if the following:...
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1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Inside USA Phone: 1-800-241-5855, FAX: 1-800-448-8124 Outside USA Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.
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