Zip HydroTap G4 B Installation Instructions Manual
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Table of Contents
Troubleshooting
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Summary of Contents for Zip HydroTap G4 B
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Page 1: Step
Installation Instructions Zip HydroTap G4 ® Filtered Boiling and Boiling Ambient drinking water for Residential kitchens and tea rooms. B & BA Residential Affix Model Number Label Here 802257 802257 - HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2015 - v2.00... - Page 2 Tap options The G4 applaince series offers a range of interchangeable taps to suit the customer’s needs These three taps are directly compatible with the G4 under bench unit. The Mixer tap range is an additional series of taps that may be used in conjunction with any one of the three taps shown above, to create 4-IN-1 models The All-In-One Tap is a stand alone tap that may be used...
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Page 3: Table Of Contents
Index HydroTap Specifications Installation check list ........................4 General Product Features ......................5 Important Safety Instructions ....................... 6 Warnings and Regulatory Information ..................7 Major components and Accessories .................... 8 Technical Specification ........................ 9 Before installation and site requirements ..................10 Installation Instructions STEP 1 - Measure and cut all the tap holes before fitting the taps... -
Page 4: Installation Checklist
Installation checklist Before Installation: Read the instructions and check if there is adequate space to mount all of the components. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. Check the mains water pressure is between 172 - 700kPa and 200 - 700kPa when a Booster and / or filter softener is fitted Check the water quality to determine if extra filtration will be required. -
Page 5: General Product Features
General Product Features Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe operation and trouble free service. If service is required, please call 1800 460 222 What is the Zip HydroTap ? The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or bench, which may be used for residential applications. -
Page 6: Important Safety Instructions
Lifting Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. -
Page 7: Warnings And Regulatory Information
Important Safety Instructions WARNINGS The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. -
Page 8: Major Components And Accessories
Major components and accessories Parts supplied Description Accessories Description 1 x Tap option HydroTap Booster with hoses Water System with (Classic tap shown) connection hoses 1 x HydroTap Undersink Unit with Softener cartridge water filter and head assembly 1 x Mains water connection hose Font Kit for Arc &... -
Page 9: Technical Specification
Technical Specifications Residential Models Boiling Only Boiling Ambient 3-in-1 and All-In-One BAHA 4-in-1 and All-In-One Disabled lever controls (optional accessory) Note: the Cup measurement =167ml Product covered by these instruction: H/T Tap Boost GPO's Power Boost Unit Dimensions **Dry *Filtered (10A) Required Rating... -
Page 10: Before Installation And Site Requirements
/ or water softener if required. Refer to section 3 & 4, for Installation instructions. • For Zip HydroTap 160 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 240 models, two 220-240Vac, 10A GPOs will be required. (One GPO is for the Zip HydroTap and the other for the Booster heater). -
Page 11: Measure And Cut All The Tap Holes Before Fitting The Taps Section 1 - Tap Installation Instructions 1.1 - Hydrotap Classic And Elitetap Installations
Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot. Alternative- ly, the tap could be mounted away from the sink using a Zip Font, available as an accessory. Recommended dispensing distance **... -
Page 12: Installation Instructions
HydroTap & Elite Installation EliteTap HydroTap Classic ALL THREAD STAINLESS STEEL BLACK PLASTIC SPACER SPACER SPIDER CLAMP Tap assembly exploded view and kitchen layout side view. BENCH TOP Ø35mm Apply a light smearing of silicon sealant on the underside of the spacer to ensure a watertight fit. Cut a 35mm hole in the bench / sink top. -
Page 13: Installation Instructions
Installation Instructions BLACK PLASTIC STAINLESS SPACER STEEL WASHER Fit the STAINLESS STEEL WASHER, SPIDER CLAMP SPIDER CLAMP, AND 6mm NUT. 6mm NUT 35mm hole Note feed each of the three tubes and electrical cable evenly in between the legs of Pass all the hoses, tubes and USB lead the SPIDER CLAMP when installing. -
Page 14: Hydrotap Arc/Cube Tap Installations
HydroTap Arc/Cube The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel. NOTE: The tube kit must be fitted after the HydroTap has been mounted on the benchtop or sink. -
Page 15: Installation Instructions
Installation Instructions Height adjustment (Fixed position options) 50mm Angular adjustment (Fixed position options) Left Hand Control Right Hand Control NOTE: Position A is not recommended with Boiling water units Mounting (See table on Page 11 ) O-RING BENCH TOP LOWER Ø35mm RUBBER WASHER... -
Page 16: Mixer Tap Installation
Blue Band Red band Note: Mixer Out The mixer tap requires a Zip Restrictafl ow External Mains valve, as supplied, to be fi tted in the cold water supply line, from the isolation valve tee Blue band piece, to the mixer tap. -
Page 17: Installation Instructions
Installation Instructions 1.12 Installing the Mixer Tap (Classic, Arc and Cube) • Fit the O-ring into the recess on the underside of the Mixer tap. (Note: If mounting on an uneven surface, a light smear of silicone on the O-ring will ensure a water tight seal) •... -
Page 18: Installation Instructions
Installation Instructions 1.13 Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under sink unit close to the outlet tap, within reach of Note: All the hose and cord silicon tubes lengths supplied must be cut to size. -
Page 19: All-In-One Tap Installation
All-In-One Tap Installation 1.14 470mm 1.15 SINK TOP 50mm Cut a 50mm hole in the bench / sink top. Note: make sure the tap location will allow the nozzle to drain into the sink. (See Page 11) Installation Procedure • Fit the seal ring to the base of the tap and If mounting on an uneven surface, apply a light smear of silicone sealant to ensure a watertight seal •... -
Page 20: Installation Instructions
Installation Instructions 1.16 Clamp Block markings and silicon tube positions, viewed from underneath WHITE mark BLUE mark BLUE mark RED mark SILICON TUBES USB CABLE AIO Vented assy AIO Mains assy CLAMP BLOCK O-RING 1.17 Mains IN To Mixer From HWS Mains IN FIXING NUT connection... -
Page 21: Installation Instructions
Installation Instructions Typical Vented assembly Vented braided hose positions 1.18 WHITE Mains IN • Screw the braided hoses into the extension tubes. Ensure the o-rings CLAMP RED from are lubricated prior to BLOCK Mixer OUT assembly and that the BLUE to braided hoses, with Mixer IN coloured markings,... -
Page 22: Installation Instructions
Restrictaflow valve Note: The All-In-One vented taps require a Zip Restrictafl ow valve and Tee piece, as supplied, to be fi tted in the cold water supply line, from the isolation valve (Not supplied), to the mixer tap. (See diagrams) Page 22 of 36 802257 - HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2015 - v2.00... -
Page 23: Section 2 - Ventilation
Section 2 Ventilation All Models Proper air circulation must be provided for all models. The system will operate correctly only if the recommend- ed air gaps are achieved during installation. IMPORTANT: See section 4.3 for clearances. It is important to adjust both cupboard door hinges and attach rubber door buffers to the doors to create a 4 mm air-gap between the doors and the cupboard. -
Page 24: Section 3 - Booster Heater Installation 3.1- Booster Heater Specifications And Installation
It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank. The Booster is supplied as standard equipment with all 240 cup models. However, it may be later installed, as an accessory for the 160 cup models, to increase their delivery to 240 cups. -
Page 25: Installation Procedure
Booster Installation Installation Procedure Site requirements • Appliance must only be installed in a frost-free area. Never expose appliance to frost. • The Appliance is designed for wall mounted Installation and must to be installed with water connectors facing upwards. •... - Page 26 ‘Bypass Out’ fitting to the water inlet of the booster unit (Marked Blue) and from the outlet of the booster unit (Marked Red) to the ‘Bypass IN’ fitting on the Zip HydroTap unit. Avoid exerting any mechanical pressure on the appliance. This can be achieved by applying a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors.
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Page 27: Section 4 - Undersink Unit Installation
The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Zip HydroTap undersink unit on the filter door side, see the image below. -
Page 28: Model B
Installation Instructions Boiling model Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. MAINS MIXER MIXER BOILING BYPASS VENT BYPASS POWER CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Max. -
Page 29: Model Ba
Installation Instructions Boiling Ambient model Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. POWER MAINS MIXER MIXER BOILING BYPASS VENT BYPASS CORD AMBIENT Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under... -
Page 30: Model Bha 3-In-1 & Baha 4-In-1
Installation Instructions Model BHA 3-In-1 and BAHA 4-in-1 HydroTap Booster Mixer Note: All Connections silicon tubes must be cut to size. They must have a constant fall back to the unit. MAINS MIXER MIXER BOILING BYPASS VENT BYPASS POWER CORD AMBIENT Note: - Mains hose... -
Page 31: Model Bha & Baha All-In-One
Installation Instructions Model BHA and BAHA All-In-One (Mains) HydroTap Note: All Mixer silicon tubes Connections must be cut to size. They must have a constant fall back to the unit. MAINS MIXER BOILING POWER MIXER BYPASS VENT BYPASS CORD AMBIENT Note: - Mains hose length is 750mm... -
Page 32: Section 5 - Commissioning
Section 5 Commissioning • Turn ON the water and check for any leaks. • Turn the power ON at the GPO and at the side of the undersink unit • If fitted, ensure the Booster is turned OFF. (The Booster is commissioned, later, at section 5.5) •... -
Page 33: Flow Calibration
Commissioning Flow Calibration Press the [Start] button and the tank will first empty then fill. This will take aprox 5 minutes. Upon completion the actual pulse will be displayed. Press [Next] for the Boiling Calibration screen. Boiling Calibration • Press the calibration button and the system will commence the Boiling calibration procedure. -
Page 34: Safety Sensor Calibration
Safety Sensor Calibration Safety Sensor Calibration Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct natural sun light must be shaded from the HydroTap, during the calibration. This can be achieved by closing any nearby curtains, blinds, or by shielding the HydroTap with a dark cloth. -
Page 35: Trouble Shooting Table
Internal fault Call Zip Service Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare parts or enquiries. 802257 - HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2015 - v2.00... -
Page 36: Contact Details
The standard cup referred to in this publication is 167 ml (6 fl oz). The standard glass is 200 ml (7 fl oz). The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043.