Zip HydroTap G4 Installation Instructions Manual
Filtered boiling and chilled drinking water
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Also See for HydroTap G4:
- User manual (560 pages) ,
- Installation instructions manual (40 pages) ,
- Installation and operating instructions manual (28 pages)
Table of Contents
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Summary of Contents for Zip HydroTap G4
- Page 1 Installation instructions Zip HydroTap G4 ® Filtered boiling and chilled drinking water for the home. Affix model number label here 802253UK 802253UK - Boiling chilled residential installation instructions - Aug 2015 - V2.02 Page 1 of 36...
- Page 2 Tap options The G4 series offers a range of interchangeable taps to suit the customer's needs Classic HydroTap G4 range ® These standalone taps are directly compatible with the G4 Command-Centre Arc / Cube range Elite range The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use.
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Page 3: Table Of Contents
Index HydroTap G4 specifications ® Installation check list ........................4 General product features ......................5 Important safety instructions ......................6 Warnings and regulatory information ................... 7 Major components and accessories ..................... 8 Technical specifications ....................... 9 Before installation and site requirements ..................10 Installation instructions Step 1 - Measure and cut all the tap holes before fitting the taps. -
Page 4: Installation Checklist
Installation checklist Before installation • Read the instructions and check if there is adequate space to install all of the components. Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • • Check the mains water pressure is within min / max requirements (see page 9). •... -
Page 5: General Product Features
General product features Thank you for purchasing a Zip HydroTap G4. Please read and follow these instructions carefully to ensure ® safe and trouble free operation. If help and advice is required, please call 0845 6 005 005 or 0345 6 005 005. -
Page 6: Important Safety Instructions
Important safety instructions This manual contains important safety and installation instructions for the Zip HydroTap ® Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap G4. This system must be installed in accordance with water supply byelaws, ®... -
Page 7: Warnings And Regulatory Information
• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. • As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards. -
Page 8: Major Components And Accessories
BCH240/175G4 CLAMP AV160/125G4 required. (One GPO is for the Zip HydroTap and the other for the Booster heater). NOTE: feed each of the three tubes and NOTE: Check the cable lengths and outlet positions before proceeding. electrical cable evenly in between the legs of... -
Page 9: Technical Specifications
Technical specifications Commercial Boiling Chilled HydroTap G4 range ® HydroTap ® Boiling, chilled and filtered. Elite Classic Arc / Cube Mixer taps Boiling, chilled and filtered with mixed hot & cold. Cube Classic All-in-One taps Boiling, chilled and filtered with mixed hot & cold. Vented Mains Specifications... -
Page 10: Before Installation And Site Requirements
9 for dimensions. Make allowance for a booster if required. See sections 3 to 4, pages 22 to 30 for installation instructions. • For Zip HydroTap G4 models, 1 x 220-240V AC 13A socket will be required. ®... -
Page 11: Section 1 - Tap Installation
Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, available as an accessory (see Major components and accessories, page 8). -
Page 12: Installation Instructions
HydroTap G4 Classic & Elite - tap installation ® (See page 27,28 for Command-Centre connections). All thread rod Clearance envelope Black plastic spacer Stainless steel spacer Spider clamp 470mm Apply a light smearing of silicon sealant on the underside of the spacer to ensure a watertight fit. -
Page 13: Installation Instructions
Installation instructions Stainless steel Black washer Fit the plastic spacer stainless steel Spider clamp washer, spider clamp, and nut. 35mm hole Ø Note Feed each of the three tubes and USB cable evenly in between the legs of the spider Pass all the hoses, tubes and USB clamp during installation. -
Page 14: Hydrotap ® G4 Arc / Cube Installation
HydroTap G4 Arc & Cube - tap installation ® The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel. To reduce the risk of scalding, Position A should not be selected with any of the boiling water units. - Page 15 Installation instructions 1.7 Height adjustment (fixed position options) 50mm 1.8 Angular adjustment (fixed position options) Right hand control Left hand control 1.9 Mounting (See hole positioning, page 11 ) Upper o-ring Base Ring Cut a 35mm hole in the work / sink top. Ø...
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Page 16: Mixer Tap Installation
Mixer tap installation (See page 28 for Command-Centre connections). 1.10 Upper rubber washer Braided Lower rubber hose x 3 washer Clearance envelope Washer 1.11 Cut a 35mm hole in the work / sink top. Ø Ø35mm Upper rubber washer Note Make sure the tap location will allow the tap spout to drain into the sink. -
Page 17: All-In-One Tap 'Mains' Installation
All-in-One tap 'Mains' installation (see page 29 for Command-Centre connections). 1.12 Clearance envelope O-ring Base block spider USB cable Base block nut 1.13 Cut a 50mm hole in the work / sink top. Ø Ø50mm Note Make sure the tap location will allow the tap spout to drain into the sink. - Page 18 Installation instructions (see page 29 for Command-Centre connections) 1.14 Base block spider markings and silicone tube positions (viewed from underneath). Blue marking Red marking Braided hose with Braided hose with blue marking red marking Red silicone tube Blue silicone tube USB cable Clear silicone tube Installing the All-in-One 'Mains' tap...
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Page 19: All-In-One Tap 'Vented' Installation
All-in-One tap 'Vented' installation (see page 30 for Command-Centre connections) 1.16 Clearance O-ring envelope Base block spider USB cable Base block nut 1.17 Cut a 50mm hole in the work / sink top. Ø Ø50mm Note make sure the tap location will allow the tap spout to drain into the sink. - Page 20 Installation instructions 1.18 Base block spider markings and silicone tube positions (viewed from underneath). White marking Blue marking Braided hose with Braided hose with white marking blue marking Braided hose with red marking Red silicone tube Blue silicone tube USB cable Clear silicone tube Installing the All-in-One ‘Vented’...
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Page 21: Section 2- Ventilation
Section 2 Ventilation 2.1 Ventilation for all models • The clearance envelope dimensions stated in the specification sheets and installation instructions must be observed. • Adequate ventilation must be provided to ensure that the cupboard space temperature does not exceed 2.2 Preferred arrangement 4mm door buffers (at the four corners of each door) supplied with the Command-Centre should be used to... -
Page 22: Booster Specifications And Descriptions
Booster system 3.1 Product description The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G4 boiling tank. The booster is used to ® present approx. 55°C hot water for sanitary use to a secondary outlet with additional “Vented Mixer”... -
Page 23: Section 3 - Booster Installation
Booster installation 3.2 Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards. •... -
Page 24: Braided Hose Connections
Note 1 This appliance is intended for use with the Zip HydroTap G4 Command-Centre ® Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G4 as the 500mm ® connection hoses cannot be lengthened. -
Page 25: Filter / Softener Installation
Filter / softener installation An external filter / softener may be fitted to reduce the incidence of scale build up in the hot tank or may be supplied at the customer’s request. (Scale filter head fitting kit order code ZT200G4). 3.5 Mounting the filter head •... -
Page 26: Section 4 - Command-Centre
Section 4 Command-Centre installation 4.1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Command-Centre , see the diagram below. -
Page 27: Hydrotap ® G4 Models
Installation instructions 4.3 Hydrotap G4 models ® (for Arc / Cube, also refer to the tube kit assembly instructions supplied with the tap head). Elite Classic Arc / Cube BOILING POWER BYPASS VENT BYPASS MAINS MIXER MIXER CABLE CHILLED Note All silicon tubes / plastic pipes must be cut to size. -
Page 28: Hydrotap ® G4 And Mixer Tap Combinations
Installation instructions 4.4 Hydrotap G4 and mixer tap combinations (for Arc / Cube, also refer to the tube kit assembly ® instructions supplied with the tap head). Cube Elite Classic Arc / Cube Classic Note All silicon HT Mixer Booster tubes / plastic pipes connections must be cut to size. -
Page 29: All-In-One 'Mains' Tap
Installation instructions 4.5 All-in-One 'Mains' tap BOILING POWER BYPASS VENT BYPASS MAINS MIXER MIXER CABLE CHILLED Note All silicon tubes / plastic pipes must be cut to size. They must have a constant fall back to the Command-Centre Note Ambient mains water braided hose length is 750mm. -
Page 30: All-In-One 'Vented' Tap
Installation instructions 4.6 All-in-One 'Vented' tap Booster HT Mixer connections BOILING BYPASS VENT BYPASS POWER MAINS MIXER MIXER CABLE CHILLED Note All silicon tubes / plastic pipes must be cut to size. They must have a constant fall back to the Command-Centre Male to male adaptor to T-piece (supplied) Note Ambient mains... -
Page 31: Section 5 - Commissioning
Section 5 Commissioning The HydroTap G4 is now ready to be commissioned. ® • Turn the power and water on and check for any leaks. • If fitted, ensure the booster is turned off. (The booster is commissioned later, see page 32). •... -
Page 32: Boiling Calibration
Commissioning 5.4 Boiling calibration (boiling models) • Press the [Calibrate] button and the system will start the boiling calibration procedure. This will take approx. 5 to 6 minutes. 5.5 To enable a booster, when installed. Press the [MENU] button for main menu. •... -
Page 33: Trouble Shooting
Internal fault Call Zip Service Call an electrician, a plumber, or Zip on 0845 6 005 005 or 0345 6 005 005 for assistance, service, spare parts or enquiries. 802253UK - Boiling chilled residential installation instructions - Aug 2015 - V2.02... -
Page 34: End Of Life Disposal
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact Zip Customer Service on 0845 6 005 005 or 0345 6 005 005 for advice. -
Page 35: Warranty
Furthermore this warranty does not displace any statutory warranty, but, to the extent to which Zip is entitled to do so, the liability of Zip under any statutory warranty will be limited at Zip’s option to the replacement of the... -
Page 36: Contact Details
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending.