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Installation instructions Zip HydroTap G4 ® Filtered boiling and ambient drinking water for the home. VENTILATION IS ESSENTIAL Affix model number label here 802257UK READ SECTION 2 'VENTILATION' READ BEFORE YOU START 802257UK - G4 Boiling (& ambient) residential installation instructions - June 2016 - V2.04...
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Tap options The G4 series offers a range of interchangeable taps to suit the customer's needs Classic HydroTap G4 range ® These standalone taps are directly compatible with the G4 Command-Centre Arc / Cube range Elite range The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use.
Index HydroTap G4 specifications ® Installation check list ........................4 General product features ......................5 Important safety instructions ......................6 Warnings and regulatory information ................... 7 Major components and accessories ..................... 8 Technical specifications ....................... 9 Before installation and site requirements ..................10 Installation instructions Step 1 - Measure and cut all the tap holes, fit the taps : Refer to 803341UK Tap installation...
Installation checklist Before installation • Read the instructions and check if there is adequate space to install all of the components. • Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • Check the mains water pressure is within min / max requirements (see page 9). • Check the water quality to determine if extra filtration will be required.
General product features Thank you for purchasing a Zip HydroTap G4. Please read and follow these instructions carefully to ensure ® safe and trouble free operation. If help and advice is required, please call 0345 6 005 005. What is the Zip HydroTap G4 ? ®...
Important safety instructions This manual contains important safety and installation instructions for the Zip HydroTap ® Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap G4. This system must be installed in accordance with water supply byelaws, ®...
• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. • As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards.
For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be BCH240/175G4 required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be SPIDER required. (One GPO is for the Zip HydroTap and the other for the Booster heater). CLAMP NOTE: feed each of the three tubes and AV160/125G4...
9 for dimensions. Make allowance for a booster if required. See sections 2 to 4, pages 12 to 20 for installation instructions. • For Zip HydroTap G4 models without booster 1 x 220-240V AC 13A socket ®...
Section 1 Ventilation 1.1 Ventilation for all models • The clearance envelope dimensions stated in the specification sheets and installation instructions must be observed. • Adequate ventilation must be provided to ensure that the cupboard space temperature does not exceed 1.2 Preferred arrangement • 4mm door buffers (at the four corners of each door) supplied with the Command-Centre should be used...
Booster system 2.1 Product description The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G4 boiling tank. The booster is used to ® present approx. 55°C hot water for sanitary use to a secondary outlet with additional “Vented Mixer”...
Booster installation 2.2 Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards. • The booster is protected against water ingress to class IP 25.
Note 1 This appliance is intended for use with the Zip HydroTap G4 Command-Centre ® Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G4 as the 500mm ® connection hoses cannot be lengthened.
Section 3 Filter / softener installation An external filter / softener may be fitted to reduce the incidence of scale build up in the hot tank or may be supplied at the customer’s request. (Scale filter head fitting kit order code ZT200G4). 3.1 Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses.
Section 4 Command-Centre installation 4.1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Command-Centre , see the diagram below.
Installation instructions 4.5 HydroTap G4 boiling and mixer tap combinations Refer to 803341UK Tap installation ® instructions (for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap. Cube Classic Elite Classic Arc / Cube Booster HydroTap option...
Installation instructions 4.6 HydroTap G4 boiling ambient and mixer tap combinations ® Refer to 803341UK Tap installation instructions (for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap. Classic Cube Elite Classic Arc / Cube Booster option HydroTap...
Section 5 Commissioning The HydroTap G4 is now ready to be commissioned. ® • Turn the power and water on and check for any leaks. • If fitted, ensure the booster is turned off. (The booster is commissioned later, see page 22). • Familiarise yourself with the operation of the tap, in preparation for use, see the user manual.
5.5 To enable a booster, when installed. • Press the [MENU] button for main menu. • Press the [Install] button. Zip Boiling • Press the [Boost] button. • In the next screen, select [YES] to enable the booster. • Before connecting the power to the booster, water must be run through for a min.
Internal fault Call Zip Service Call an electrician, a plumber, or Zip on 0345 6 005 005 for assistance, service, spare parts or enquiries. End of life disposal The use of this crossed out wheeled bin logo indicates that this product needs to be disposed of separately to any other household waste.
Furthermore this warranty does not displace any statutory warranty, but, to the extent to which Zip is entitled to do so, the liability of Zip under any statutory warranty will be limited at Zip’s option to the replacement of the...